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SAFETY FIRST!

PLEASE READ THIS BEFORE INSTALLING

OR OPERATING PUMP.

GENERAL

1. Most accidents can be avoided by using 

COMMON SENSE

.

2. Read the operation and maintenance instruction manual supplied with the pump.
3. Do not wear loose clothing that may become entangled in the impeller or other moving parts.
4. Always wear appropriate safety gear, such as safety glasses, when working on the pump or piping.
5. Bronze/brass and bronze/brass fitted pumps may contain lead levels higher than considered safe for potable water

systems. Various government agencies have determined that leaded copper alloys should not be used in potable water
applications. For non-leaded copper alloy materials of construction, please contact factory.

PUMPS

6. Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing.
7. Only qualified personnel should install, operate and repair pump.
8. Keep clear of suction and discharge openings. 

DO NOT

 insert fingers in pump with power connected.

9. Do not pump hazardous materials (flammable, caustic, etc.) unless the pump is specifically designed and designated to

handle them.

10. Do not block or restrict discharge hose, as discharge hose may whip under pressure.
11. Make sure lifting handles are securely fastened each time before lifting.
12. Do not lift pump by the power cord (if applicable).
13. Do not exceed manufacturers recommendation for maximum performance, as this could cause the motor to overheat.
14. Secure the pump in its operating position so it can not tip over, fall or slide.
15. Keep hands and feet away from impeller when power is connected.
16. Submersible Pumps are not approved for use in swimming pools, recreational water installations, decorative fountains or

any installation where human contact with the pumped fluid is common.

17. Do not operate pump without guards and safety devices in place.
18. When towing pump behind a vehicle; make sure hitch is properly attached, always attach safety chains.
19. Always replace safety devices that have been removed during service or repair.
20. Operation against a closed discharge valve will cause premature bearing and seal failure on any pump, and on end suction

and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures. It is
recommended that a high case temperature switch or pressure relief valve be installed on the pump body.

ELECTRICAL

21. To reduce risk of electrical shock, pump must be properly grounded in accordance with the National Electric Code (NEC),

or Canadian Electrical Code (CEC) and all applicable state, province and local codes and ordinances.

22. To reduce risk of electrical shock, always disconnect the pump from the power source before handling or servicing.
23. Any wiring of pumps should be performed by a qualified electrician.
24. Never operate a pump with a power cord that has frayed or brittle insulation.
25. Cable should be protected at all times to avoid punctures, cut, bruises and abrasions - inspect frequently.
26. Never handle connected power cords with wet hands.
27. Never operate a pump with a plug-in type power cord without a ground fault circuit interrupter.
28. Do not remove cord and strain relief. Do not connect conduit to pump.
29. To reduce risk of electrical shock, all wiring and junction connections should be made per the NEC or CEC and applicable

state or province and local codes. Requirements may vary depending on usage and location. See wiring diagrams in manual.

GAS/DIESEL ENGINE POWER PUMPS & DRIVES ONLY 

30. Never operate in an enclosed building or area where exhaust gases can accumulate.
31. Do not breath exhaust fumes when working in the area of the engine. (Exhaust gases are odorless and deadly poison.)
32. Never operate near a building where exhaust gases can seep inside.
33. Never operate in a pit or sump without making provisions for adequate ventilation.
34. Allow exhaust system to cool before touching.
35. Never add fuel to the tank while the engine is running. Stop engine and allow to cool.
36. Do not smoke while refueling the engine.
37. Do not refuel near open flame.
38. Carefully read instruction manuals supplied by engine manufacturer before attempting to assemble, operate or service 

the engine or any part. The 

"WARNING"

 statements indicate potentially hazardous conditions for operator or equipment.

IMPORTANT!

Barnes® Pumps, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these
safety precautions, misuse or abuse of pumps or equipment.

3

Summary of Contents for G19

Page 1: ...es may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification Models G6 G9 G19 CPB RATING 6M Model G6 8M Model G9 18M Model G19 420 Third Street...

Page 2: ...RNED GOODS POLICY 17 WARRANTY START UP REPORT WARRANTY INFORMATION REGISTRATION Other brand and product names are trademarks or registered trademarks of their respective holders Crown is a registered...

Page 3: ...e on any pump and on end suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures It is recommended that a high case temperature switch or pres...

Page 4: ...CHECK VALVE Suction Built in Material Valve Flap Neoprene Top Washer Zinc Plated Bottom Washer Stainless Steel BASE Steel with Carrying Handle ENGINE MODEL Briggs Stratton 80232 Type 1 Cylinder L Hea...

Page 5: ...00 Series Stainless CHECK VALVE Suction Built in Material Valve Flap Neoprene Top Washer Zinc Plated Bottom Washer Stainless Steel BASE Steel with Carrying Handle ENGINE MODEL Wisconsin BKND Gasoline...

Page 6: ...efficient performance following long inoperative periods in storage For best results pumps can be retained in storage as factory assembled in a dry atmosphere with constant temperatures for up to six...

Page 7: ...ged deep enough to prevent air from being drawn into the suction line thus reducing the pump s capacity and pressure CAUTION THIS PUMP SHOULD NOT BE OPERATED WITHOUT A STRAINER ON THE END OF THE SUCTI...

Page 8: ...ank may break it loose If not the pump must be dismantled SECTION E MAINTENANCE RECOMMENDATIONS E 1 Seal Lubrication A self feeding lubricator is provided to supply grease to the shaft seal of the pum...

Page 9: ...nd polished to a 1 32 radius This radius and the shaft on which the rubber bellows grips must be polished with 180 to 240 grit emery cloth The seal will install relatively easy if the shaft is properl...

Page 10: ...ustable by relocating the shaft at the clamping arrangement In cases where much sand is being pumped close clearances may bind the impeller and volute and overload the engine It may be necessary to pr...

Page 11: ...gged foot valve strainer or pump 6 Defective wearplate s 1 Repair or replace suction line 2 Refill reprime pump casing before restarting 3 Lower suction head install foot valve and primer 4 Increase i...

Page 12: ...Pump serial number and date code 2 Pump model number 3 Pump part number 4 Part description 5 Item part number 6 Quantity required 7 Shipping instructions 8 Billing Instructions IMPORTANT When Orderin...

Page 13: ...FIGURE 4 Pump Models G6 G9 13...

Page 14: ...Clamp Impeller PSS 4476 15 4 Washer Lock Split 5 16 Zinc Plated 20 22 6 16 4 Screw Hex Hd 5 16 18 X 75 Zinc Plated 1 129 6 17 1 Pin Gauge Impeller T 20977 18 1 Seal Lip M 8759 19 1 Hub Impeller SS TS...

Page 15: ...FIGURE 5 Pump Models G19 15...

Page 16: ...4477 15 1 Pin Gauge Impeller T 20977 16 4 Screw Hex Hd 3 8 16 x 1 00 Zinc Plated 1 34 6 4 Washer Lock Split 3 8 Zinc Plated 20 14 6 17 1 Adapter Side Pump FP 4113 A 18 1 Seal Lip M 3649 19 1 Hub Impel...

Page 17: ...f the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTO...

Page 18: ...field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in fiel...

Page 19: ...Person in Charge of Pump Phone Purchased from Crane Pumps Systems Representative Distributor Pumps Model Brand Part Number Trailer type Skid Mounted Contractor Trailer Highway Trailer Other Condition...

Page 20: ...of Company Date I Certify this report to be accurate Name of Start Up person Employed by Date Date and Time of Start Up Present at Start Up Engineer Operator Contractor Other To be filled out by fact...

Page 21: ...RIAL NO PART NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warrant...

Page 22: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE...

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