Crown Royal Stoves RS7300MP Installation, Operation & Maintenance Manual Download Page 36

Burning materials not recommended by the manufacturer can play a major role in visible emissions. 

Materials such as plastics, garbage, rubber tires, and even wood products such as cardboard and paper that may 
be coated with petroleum products may emit excessive smoke. 
Fire starters such as gasoline, oil, and other chemicals can also make an ordinary wood fuel load seem very dirty 
once burned. If people who own outdoor furnaces start fires with some kindling and load with wood fuel as 
recommended above, they can eliminate a lot of the smoke that others see and the problems that go with it. 

 

5.

 

Loading 

 

The amount of wood loaded into an outdoor furnace in relation to the firebox size also has an effect on 

visible emissions. For every size of wood load there is a minimum amount of space needed to complete the 
combustion process. For instance, if a person were to load a relatively small firebox completely and load a larger 
firebox with the same amount of wood, with all of the other factors being the same, the larger firebox would burn 
cleaner. In the smaller firebox, the combustion process does not have enough room to expand, heat up, and mix 
before exiting the firebox (insufficient time, temperature, and turbulence).  Just because a firebox is large does not 
mean that it should be filled completely.  This large volume is used in part for what happens AFTER it is loaded. 

 

B.

 

Furnace Size 

 

The size of a furnace should be large enough to provide sufficient heat without constant reloading. If the 

target burn time is 12 hours, an adequately sized furnace will provide enough heat for 90% of all heating days. 
There will always be the extraordinarily cold days for which no one can plan. A small furnace that needs constant 
reloading will unavoidably be left unattended and will lose much of its available heat. In these situations, the 
firebox is left relatively cold and restarting will be dirtier because of flame quenching on the cool firebox walls. A 
good rule to follow is be that if the furnace cannot stay within 20% of its set point under regular reloading, then it 
is undersized and a larger furnace is needed. 

 

C.

 

Chimney Considerations 

 

Although chimney height has little to do with overall emissions, it should be considered in ALL 

installations of outdoor furnaces. Installers and dealers should first take a look at the proposed location and take 

a few things into account. Location of nearby buildings, structures, and natural geography all affect the furnace’s 

ability to draft. While higher is generally better, it is sometimes tough to convince the furnace owner to add 
length to the chimney because of the extra cost. 

 

VI.

 

Conclusions 

 

The proper use of an outdoor furnace can significantly reduce the visible emissions that it produces. 

Simple fuel considerations with regard to moisture content, size, and amount help hinder the production of smoke 
and ultimately help improve efficiency.  Other obvious ways to 

 
 

36

Summary of Contents for RS7300MP

Page 1: ...RETAIN THIS MANUAL CONSERVEZ CE MANUEL UL 391 UL 726 CSA B366 1 Mailing PO Box 1237 Shipping 2716 Crescent Dr International Falls MN 56649 Ph 866 361 7355 Fax 218 283 5786 Web www crownroyalstoves co...

Page 2: ......

Page 3: ...NTS 21 CONTROL PANEL 23 START UP OPERATION 24 FILLING WATER JACKET 24 FIRING THE FURNACE 24 DAILY FUELING FIREING 25 SAFETY 25 POWER FAILURE 25 STARTING A COAL FIRE 26 MAINTENACE 27 DAILY WEEKLY MONTH...

Page 4: ......

Page 5: ...ondary combustion along with shaker grates and a removable ash pan for quick and easy cleaning For the best corrosion resistance and heat transfer possible our Crown Royal firebox and outer drum is a...

Page 6: ...6...

Page 7: ...chemicals or oils 5 Furnace Sizing The size of a furnace should be large enough to provide sufficient heat without constant reloading Targeted burn times are around 12 hours an adequately sized furna...

Page 8: ...8...

Page 9: ...ng and or ash removal doors open Do not store fuel or other combustible materials within marked installation clearances Inspect and clean flues and chimney regularly CAUTIONS Hot Surfaces Keep childre...

Page 10: ...vider to ensure that installation is in compliance to regulations and all terms have been met Blocks or Concrete Pad Inspect the ground conditions that you intend to install your furnace on If the are...

Page 11: ...CONCRETE PAD DIMENSIONS 7300MP 7400MP A 49 56 B 62 73 C 13 5 15 D 13 5 15 E 6 5 6 25 F 6 5 6 25 11...

Page 12: ...enced by many chimney suppliers to brace every eight feet The chimney manufacture also recommends that the height of the piping does not exceed a total of forty 40 ft When installing chimney please re...

Page 13: ...hods are possible but the most important factor is if ground water comes in contact with your heating lines it will be the greatest heat loss to your system A minimum of R10 insulation value is recomm...

Page 14: ...he a c coil If the central heating system is a hot water boiler system a water to water heat exchanger is needed The water from an open system will contaminate the closed system if the waters are mixe...

Page 15: ...oyal Stove shall be installed without changing the function of the controls or rewiring the original boiler A wiring interconnection is permitted The electrical system of both boilers shall be powered...

Page 16: ...ol center Run 115V power to white and black wire of fan center coil Break one wire of gas boiler Aqua stat Hook one side of wire to brown wire of fan control center contact Hook other side of gas boil...

Page 17: ...er installation of the add on water to air exchanger the air flow must be increased to fuel the furnaces electric furnaces and electric gas furnaces Methods of doing this are BELT DRIVE SYSTEM Blower...

Page 18: ...18...

Page 19: ...er heater needs to be turned off and the hot water heater is now a reservoir DOMESTIC SIDE BOILER SIDE WITH BYBASS PART NUMBER DESCRIPTION PX4 12NL PEX X MALE ADAPTER NO LEAD 15 002 BALL VALVE NO LEAD...

Page 20: ...PART NUMBER DESCRIPTION 10 007 1 1 4 COPPER ADAPTER C X FEMALE 15 003 1 BALL VALVE FIP X FIP PX4 16 1 PEX X MALE ADAPTER 107 144 MALE BOILER DRAIN MNPT 13 129 1 X BRASS HEX BUSHING 10 046 1 COPPER FIT...

Page 21: ...licone Covered Door Rope High Temperature Silicone 2 Way Rocker Switch Crown Royal Grate Crown Royal Frame Water Level Indicator Ash Pans 490055MP RS7300MP 490049MP RS7400MP 490043 Upper Blower Damper...

Page 22: ...22...

Page 23: ...ays put the switch in the fan position after refueling COMBUSTION FAN CONTROL CONTROL PANEL The aqua stat powers the inducer draft blower to maintain the desired water temperature The aqua stat is set...

Page 24: ...to remove any air from the system CAUTION do not fire furnace until it is filled with water Allow furnace to run for two days and check water levels and fittings for leaks If all is okay you now shou...

Page 25: ...excessive creosote and result in more fuel being consumed SAFETY Whenever the loading door is to be opened it should always be cracked slightly to allow oxygen to enter and burn off any combustion ga...

Page 26: ...s burning hot Keep the draft controls fully open to establish a hot fire quickly Wait until the hardwood has burned long enough to start breaking off into hot coals Add more hardwood if needed When th...

Page 27: ...until excess flows from the overflow pipe located in front of the chimney Annually Maintenance Lubricate fan solenoid shaft and shaker grate Check fan and solenoid to ensure proper air velocity is ha...

Page 28: ...rming creosote which clings to the interiors of the stove Creosote vapors condense in the relatively cool chimney of a slow burning fire as a result creosote accumulates on the flue lining When creoso...

Page 29: ...s properly closed and the gasket is completely sealed Check that the solenoid damper plate is opening and closing without hang ups Check that the flexible air duct is connected to the blower and the b...

Page 30: ...30...

Page 31: ...ne Neut Blue Red to Blower D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 DO NOT SCALE DRAWING 1 UNLESS OTHERWISE SPECIFIED REV DWG NO B SIZE TITLE Q A MFG APPR ENG APPR CHECKED DRAWN DIMENSIONS ARE...

Page 32: ...32...

Page 33: ...in sheltered area insufficient wind to disperse smoke C Furnace sizing Similar to other heating appliances furnace should be properly sized based on the estimated heat loss of the served structure II...

Page 34: ...ps properly b Combustion blower wheel spins properly c Blower runs at proper speed verify voltage to blower motor 2 Combustion blower tube not restricted by debris creosote ash etc 3 Flame baffle flue...

Page 35: ...f the wood either too high or too low will affect the amount of visible smoke Wood with a low moisture content less than 10 will burn relatively quicker resulting in some of the fuel going up the chim...

Page 36: ...it is loaded B Furnace Size The size of a furnace should be large enough to provide sufficient heat without constant reloading If the target burn time is 12 hours an adequately sized furnace will pro...

Page 37: ...ce with the state and local codes as well as surroundings including neighbors These areas along with the Best Burn Practices for Outdoor Furnaces can greatly help in providing clean safe heat from all...

Page 38: ...38...

Page 39: ...toves are backed with a 20 Year Limited Warranty To retain warranty on Crown Royal Stoves it is required to use recommended treatment and submit annual samples for testing Failure to maintain treatmen...

Page 40: ...s are provided on all samples within 4 6 weeks If testing results are unsatisfactory recommendations of additional treatment will be given These recommendations will need to be preformed and a retest...

Page 41: ...and submit annual water samples will result in a voided warranty Annually add of the required amount of treatment yearly this will keep levels balanced Follow directions for collection of water sample...

Page 42: ...to 4 glasses of water but do not induce vomiting If vomiting occurs give fluids again GET IMMEDIATE MEDICAL ATTENTION DO NOT GIVE ANYTHING BY MOUTH TO AN UNCONSCIOUS OR CONVULSING PERSON NOTE TO PHYSI...

Page 43: ...ay occur from or during the operation of the furnace or damage incurred due to any heating system failure These furnaces are not intended to be the only source of heat therefore it is recommended that...

Page 44: ...44...

Page 45: ...ke sure the stove is registered in original owners name verify mandatory chemical was added to the system and yearly test results were sent in and came back satisfactory After approved you find a loca...

Page 46: ...________ ________________________________________________________________ ________________________________________________________________ Repairs Required ____________________________________________...

Page 47: ...Please mark the affected area of the stove on the diagram below 47...

Page 48: ...48...

Page 49: ...plications which range from refrigeration to heating due to the wide temperature range of the control stated above Typical applications include walk in freezers beverage coolers supermarket display ca...

Page 50: ...REFER TO PAGE 6 STATUS INDICATOR LED LIT WHEN CONTROLLED LOAD IS ENERGIZED ON SEE NOTE TEMPERATURE UP BUTTON TEMPERATURE DOWN BUTTON MENU BUTTON PRESS TO ENTER MENU MODE REFER TO PAGES 4 5 SW1 Refrige...

Page 51: ...tional connection to customer alarm equipment Binary Input Gold Plated Contacts 24 VAC Block not used TH Thermostat Hot TR Thermostat Return NTC Temperature Sensor PTC Temperature Sensor Fig 3 Line Vo...

Page 52: ...ow the set point temperature will operate the load terminal CI indicates the setpoint temperature will be the Cut In temperature CO indicates the temperature will be the Cut Out temperature See Operat...

Page 53: ...et Point SP Cut In Differential 5 Setpoint temperature 40 Temperature Range 40 Setpoint Cut Out 45 SW1 Cool Set Point SP Cut Out Differential 5 Setpoint temperature 40 Temperature Range HEAT To use as...

Page 54: ...hould be given to these events to prevent a false alarm If the control set back feature is used to change the setpoint the delay period set in AL should consider the time it takes for the system to re...

Page 55: ...sistance K 140 60 2 49 149 65 2 09 158 70 1 76 167 75 1 48 176 80 1 26 185 85 1 07 194 90 0 92 203 95 0 79 212 100 0 68 221 105 0 59 Temperature F C Resistance K 40 40 613 31 35 640 22 30 668 13 25 69...

Page 56: ...ine 1 888 725 9797 www white rodgers com www emerson com White Rodgers is a division of Emerson Electric Co The Emerson logo is a trademark and service mark of Emerson Electric Co TROUBLESHOOTING Temp...

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