Crown Boiler CHB68-112 Upgrade Manual Download Page 5

Only qualified service personnel shall perform installation and service.

 

 

 

4

B.  Install the Upgrade Blower / Motor Assembly

 

 

! CAUTION: On horizontal / counterflow models, if the auxiliary high limit 
thermostat was removed from the furnace (in Step A5, above), reuse the 
original fasteners to reattach the thermostat to the blower support panel in 
the original mounting position AFTER installing the upgrade blower. 

 

1.  Move the upgrade blower / motor assembly into position within the furnace 

blower compartment. Orient the blower / motor assembly such that the 
terminal blocks are positioned on the surface of the blower scroll toward the 
installer.

 

 

• 

On highboy models,

 engage the blower support angles in the slots 

formed by the blower rails on the underside of the blower support panel. 
Slide the blower / motor assembly completely rearward into the furnace. 

 

On lowboy models,

 set the blower down in the furnace and push the 

blower through the rear separator panel until about one (1) inch of the 
snout of the scroll protrudes through the rear separator panel of the 
furnace. 

 

On horizontal / counterflow models,

 set the blower down in the furnace 

and center it over the blower support panel opening.

 

 

2.  Reinstall the fasteners fixing the blower mounting angles or legs in place. 

 

• 

On highboy models,

 align the holes in the support angles with the holes 

in the blower support panel. Drive two (2) sheet metal screws downward 
through the blower support panel holes and into the holes in the support 
angles to secure the blower assembly. Reinstall the burner access panel.   

  

On lowboy models,

 center the blower from side to side within the 

opening of the rear separator panel. To secure the blower / motor 
assembly, capture a flat washer under the head of each screw. Trap the 
ring terminal of the blower motor ground lead between the left-hand (LH) 
side blower leg and the base panel. Drive a sheet metal screw downward 
through the center of the rubber grommet in each leg (located about three 
(3) inches back from the rear of the furnace) and into the base panel. The 
LH side screw should pass through the ring terminal.  

 

On horizontal / counterflow models,

 using the holes in the blower 

support angles as guides, drive four (4) sheet metal screws [two (2) on 
either side of the bower scroll] downward through the support angles and 
into the blower support panel to secure the blower assembly.

 

 

Summary of Contents for CHB68-112

Page 1: ...if you find an oil leak DO NOT try to operate this appliance If possible close the manual fuel shutoff valve on the oil supply tank Immediately call your oil supplier Follow the oil supplier s instructions If you cannot reach your oil supplier call the fire department A qualified installer service agency or the oil supplier must perform installation and service These instructions should be read pr...

Page 2: ...Blower Motor Assembly WARNING If the heating system was recently operating allow the furnace to cool to room temperature before proceeding with disassembly WARNING BEFORE disconnecting the furnace wiring harness at the blower terminal block use a voltmeter or equivalent device to measure the electrical potential across the red and white wires and the orange and white wires at the terminal block No...

Page 3: ...nel Then remove two 2 sheet metal screws located about seven 7 inches back from the front surface of the furnace driven downward through the blower support panel and into the support angles refer to Figure 1 Show depiction here of highboy blower compartment blower assy retaining screws and mounting angles and rails ID components Figure 1 Blower Assembly Retaining Screw Locations on the Highboy Oil...

Page 4: ...tat ID components Figure 3 Blower Assembly Retaining Screw Locations on the Horizontal Counterflow Oil Furnace 5 Remove the entire blower motor assembly from the furnace Set it aside On highboy models pull forward and slide the blower out of the furnace On lowboy models lift up slightly and pull the blower out of the rear of the furnace o On horizontal counterflow models lift and pull the blower o...

Page 5: ...counterflow models set the blower down in the furnace and center it over the blower support panel opening 2 Reinstall the fasteners fixing the blower mounting angles or legs in place On highboy models align the holes in the support angles with the holes in the blower support panel Drive two 2 sheet metal screws downward through the blower support panel holes and into the holes in the support angle...

Page 6: ... ON 6 Adjust the room thermostat to cause the furnace to operate through at least one 1 complete heating or cooling cycle to test operation of the blower Setting the thermostat to the FAN or FAN ON position should cause the blower to run continuously on high speed 7 The blower should accelerate from rest to full speed within about ten 10 seconds or less Blower operation should be smooth without cl...

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