Crosswater US-AL7005CW Installation Instructions Manual Download Page 4

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Fill & Flush Valve Installation Instruction

s

 

Flush Valve Installation Instruction

s

 

“C.L.”

MARK

1"

REFILL

PORT

TANK

HANDLE

A

E

G

F

C

B

B

D

E

D

METAL

PIECE

The refill clip must be attached 

to the top of the overflow pipe. 

Place metal piece of refill clip 

against the outside edge of the 

pipe then press against  the 

overflow pipe. When the inside 

prong clears the top edge of the 

pipe, push the clip down. Attach

 

the

 refill hose to 

the 

nipple of

 

the

 refill clip and 

the 

other end 

to

 the

 nipple of the fill valve. You 

many need to trim the rubber 

hose.

Before installing the 

flush valve in the tank, 

remove the tank-to-bowl 

gasket and nut from the 

bottom of the threads of 

the new flush valve.

 

Position the overflow 

pipe toward the back of 

the tank but not over the 

bolt holes. Thread large 

nut onto the threads. 

Hand tighten only. DO 

NOT OVERTIGHTEN or 

tank may crack.

Correct order of bolts, 

washers and nuts:

A)

Bolt 

h

ead

B)

Rubber 

w

asher

C)

Toilet 

t

ank

D)

Metal 

w

asher*

E) Metal 

h

ex 

n

ut*

F) Toilet 

b

owl

G) Tank

-

to

-b

owl 

g

asket

NOTE: Place metal 

washers and hex nuts 

onto brass bolts before 

installing 

the 

tank on

 

the

 bowl.

Slide new tank

-

to

-

bowl 

gasket over 

the 

nut with

 

the

 narrow side facing 

down. Gasket should 

cover the nut

 

completely.

Optional: Before replacing the 

tank on the bowl, place 

metal 

washer and hex nut onto

 the

 bolt 

under 

the 

tank and hand tighten 

until snug. 

Then place 

the 

tank back on the 

bowl so that 

the 

tank

-

to

-

bowl 

gasket fits evenly. Level

 the

 tank. 

Under the bowl

,

 attach 

rubber 

washer, 

metal washer and

 a

 

metal hex nut. Tighten the hex 

nuts under the bowl evenly until 

the tank is stable and doesn’t 

rock. DO NOT OVERTIGHTEN 

or the tank or bowl could break.

When installed

,

 the top of the 

overflow pipe of the flush valve 

must be at least 1" below the 

C.L. mark of the fill valve.
NOTE: Top of the overflow 

pipe should be below the 

handle/lever hole of the  toilet 

tank and above the water level 

of the tank when filled.
To adjust the height of the 

overflow pipe, pull up or 

push down.

6

1

2

3

4

5

FLUSH

VALVE

OVERFLOW

PIPE

SHANK

TANK

LEVER

FLAPPER

LOCK 

RING

FLOAT

CUP

REFILL

CLIP

REFILL TUBE

FILL

VALVE

BODY

TANK SHOULD

LOOK LIKE THIS

WHEN SET

-

UP 

IS COMPLETE

Summary of Contents for US-AL7005CW

Page 1: ...8 Finished Wall 12 11 3 8 32 1 8 Finished Floor US BL6005CW Belgravia Arcade bowl US BL7005CW Belgravia tank Finished Wall Finished Floor 28 1 8 32 7 8 16 1 2 12 11 3 8 3 3 8 3 1 4 2 2 3 4 1 7 8 2 3...

Page 2: ...amage that may have occurred during transport Note Damage claims cannot be made during or after installation Read these instructions thoroughly before beginning work and retain for future reference Pl...

Page 3: ...opening see Figure 2 Figure 1 Figure 2 Figure 3 3 Place the toilet bowl over the socket and mounting blocks CAUTION To prevent water and odor leakage please ensure that the wax seal is fitted properly...

Page 4: ...t bowl G Tank to bowl gasket NOTE Place metal washers and hex nuts onto brass bolts before installing the tank on the bowl Slide new tank to bowl gasket over the nut with the narrow side facing down G...

Page 5: ...ly DO NOT OVERTIGHTEN Overtightening may crack the fill valve or tank causing flooding Make sure the float cup does not touch the tank walls or tank lever and flush valve Attach one end of the refill...

Page 6: ...l tube is supplying water down the overflow pipe Water level in the tank may be too low Raise the water level to 1 2 below the top of the overflow pipe See ADJUSTING TANK WATER LEVEL You may have to l...

Page 7: ...d have a slight slack when the flapper is in the closed position Check the lift action for proper flush Tighten the lock nut DO NOT OVERTIGHTEN overtightening may crack the tank and void the warranty...

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