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Cree CRD-06600FF10N User Manual Download Page 49

CPWR-AN26, Rev A, 08-2018 
Copyright © 2018 Cree, Inc. All rights reserved. 
The information in this document is subject to change without notice.  
Cree and Zero Recovery are registered trademarks, and the Cree logo and C3M are trademarks, of Cree, Inc

The thermal 

data of Cree’s

 

CRD-06600FF10N reference design board is taken at full load. Figure 

11 indicates the thermal data of Inductor L1, Inductor L2, PFC Boost Inductor and Transformer.   

 

 

 

Figure 11. Thermal Measurements of various components 

 
As illustrated by the images above, the boost inductor can reach extremely high temperatures, 
particularly if the board is tested under full load for an extended period of time.  A user should 
direct air flow over the top side of the control board in order to reduce the temperature of the 
boost inductor.  The failure to use air flow in this manner to manage the temperature of the boost 
inductor could result in a reduction in performance of or damage to the board.  

Summary of Contents for CRD-06600FF10N

Page 1: ...kW 双方向電気自動車車載充電器ユーザーガイド User Guide CPWR AN26 Rev A Cree Power Applications Cree Inc 4600 Silicon Drive Durham NC 27703 USA 科税有限责任公司 4600 硅驱动器 Durham NC 27703 USA クリー株式会社 4600 シリコンドライブ Durham NC 27703 USA This document is prepared as a User s Guide to operate Cree evaluation hardware All parts of this User s Guide are provided in English and the Cautions are provided in English Mandarin and Japanes...

Page 2: ...re is not in use it should be stored in an area that has a storage temperature ranging from 40 Celsius to 150 Celsius and if this hardware is transported special care should be taken during transportation to avoid damaging the board or its fragile components and the board should be transported carefully in an electrostatic discharge ESD bag to avoid any damage to electronic components The hardware...

Page 3: ...gistered trademarks and the Cree logo and C3M are trademarks of Cree Inc CAUTION PLEASE CAREFULLY REVIEW THE FOLLOWING PAGE AS IT CONTAINS IMPORTANT INFORMATION REGARDING THE HAZARDS AND SAFE OPERATING REQUIREMENTS RELATED TO THE HANDLING AND USE OF THIS BOARD 警告 请认真阅读以下内容 因为其中包含了处理和使用本板子有关的危险和安全操作要求方 面的重要信息 警告 ボードの使用 危険の対応 そして安全に操作する要求などの大切な情報を含むの で 以下の内容をよく読んでください ...

Page 4: ...ACITORS ARE FULLY DISCHARGED Please ensure that appropriate safety procedures are followed when operating this board as any of the following can occur if you handle or use this board without following proper safety precautions Death Serious injury Electrocution Electrical shock Electrical burns Severe heat burns You must read this document in its entirety before operating this board It is not nece...

Page 5: ...ed trademarks and the Cree logo and C3M are trademarks of Cree Inc 警告 请勿在通电情况下接触板子 在处理板子前应使大容量电容器完全释放电力 接通电源后 该评估板上可能存在非常高的电压 板子上一些组件的温度可能超过 50 摄氏度 此外 移除电源后 上述情况可能会短暂持续 直至大容量电容器完全释放电量 操作板子时应确保遵守正确的安全规程 否则可能会出现下列危险 死亡 严重伤害 触电 电击 电灼伤 严重的热烧伤 请在操作本板子前完整阅读本文件 通电时不必接触板子 在为板子通电前必须连接所有 测试与测量探针或附件 通电时 禁止使板子处于无人看护状态 或操作板子 必须确保 在操作板子前 大容量电容器释放了所有电量 只有在切断板子电源 且大容量电容器完 全放电后 才可更换待测试器件 ...

Page 6: ...する前に 大容量のコンデン サーで電力を完全に釈放すべきです 通電してから ボードにひどく高い電圧が存在している 可能性があります ボードのモジュールの温度は 50 度以上になるかもしれません また 電源 を切った後 上記の状況がしばらく持続する可能性がありますので 大容量のコンデンサーで 電力を完全に釈放するまで待ってください ボードを操作するとき 正確な安全ルールを守るのを確保すべきです さもないと 以下の危 険がある可能性があります 死亡 重症 感電 電撃 電気の火傷 厳しい火傷 当ボードを操作する前に 完全に当書類をよく読んでください 通電している時にボードに接 触する必要がありません 通電する前に必ずすべての試験用のプローブあるいはアクセサリー をつないでください 通電している時に無人監視やボードを操作するのは禁止です ボードを 操作する前に 大容量のコンデンサーで電力を完全に釈...

Page 7: ...6 6 Isolated Power Supplies Voltage and Current Settings 26 6 7 Potentiometer VR1 settings for various Output Votages in AC DC Mode 26 6 8 Potentiometer VR1 settings for various Grid Current values in DC AC Mode 26 7 Preparations for Testing The Unit for The First Time 27 7 1 Starting Procedure of The Unit in AC DC Mode 31 7 2 Stopping Procedure of The Unit in AC DC Mode 32 7 3 Starting Procedure ...

Page 8: ...built in and the board must be tested on resistive load only Output current is limited to 20A at 250VDC output AC DC PFC stage runs at a fixed frequency of 67 kHz and DC DC CLLC stage runs at fixed frequency close to 200 kHz The output voltage is regulated by varying DC link voltage which is an open loop control Output voltage can be set by a potentiometer provided on the control board A block dia...

Page 9: ... the line frequency switch position DC DC stage has a single MOSFET in both input and output stages The input accepts universal input single phase voltage from 90 VAC 265 VAC and provides an isolated voltage from 250 VDC 450 VDC The input and output stages are protected by fuses External power supplies for the control board and gate drivers and the cooling fans for the heat sink among other things...

Page 10: ...ormation in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc Table 1 Performance Specifications of Cree s CRD 06600FF10N 6 6 kW Bi Directional EV On Board Charger AC DC Mode ...

Page 11: ...CRD 06600FF10N reference design board is the isolated Bi Directional EV charging systems which charges an EV battery when connected to the grid For this reference design board the board must be connected to the resistive load only specifically in AC DC Mode since a battery charging algorithm is not implemented The CRD 06600FF10N reference design board feeds power back into the grid when running in...

Page 12: ...power limited to 6 6 kW AC DC mode Maximum power at 250 VDC output limited to 5 kW Power is limited to 3 3 kW in case of DC AC mode Universal input voltage range Full load THD 5 Peak efficiency 96 Firmware controlled input under voltage over voltage protection Firmware controlled output overvoltage protection Input overcurrent and output overcurrent protection LEDs for various fault indications on...

Page 13: ...tered trademarks and the Cree logo and C3M are trademarks of Cree Inc Note A larger copy of any schematic in the Section 4 may be obtained by accessing the Reference Design Page under Power Products on www wolfspeed com or by requesting a copy from Cree by email to sic_power cree com The schematics of power board and the control board are shown in Figure 2 to Figure 5 ...

Page 14: ...0PF 1 25KVDC C209 6800PF 1 25KVDC C5 9 4 UF 6 3 0 V 1 2 L5 7 6 UH R2 5 0 R2 6 0 R2 8 0 R2 9 0 MH 23 MH 14 M H1 5 M H1 6 1 2 3 6 5 4 CON 5 3 POS 4 1 AMP 1 2 3 6 5 4 CON 1 3 POS 4 1 AMP 1 2 3 4 5 6 7 8 9 10 11 12 C ON2 H EAD ER_12PI N_FEM ALE_ SULLI N S 1 2 3 4 5 6 7 8 9 1 0 11 1 2 CON 3 H EAD ER_12 PI N_FEM ALE_SULLI N S 1 2 3 4 5 6 7 8 9 10 11 12 C ON4 H EAD ER_12PI N_FEM ALE_ SULLI N S 1 2 3 4 5 ...

Page 15: ...F 5 0V R63 10E R64 1 0E MELF C7 9 2 2 UF 35 V 1 VC C1 2 I N 3 I N 4 GN D 1 8 CLAMP 7 OUT 6 VCC2 5 GN D U 4 R95 4 7E R96 100 C8 0 0 1 u F 1 6V C8 1 0 0 1 UF 16 V C8 2 1 u F 1 6V C8 3 0 1 u F 5 0V C8 4 1 0 0 p F 5 0V R70 10E C8 5 4 7 u F 5 0V C8 6 0 1 u F 5 0V R7 1 1 0E M ELF C8 7 2 2 U F 3 5V 1 VCC 1 2 I N 3 I N 4 GND 1 8 CLAMP 7 OUT 6 VCC2 5 GN D U5 R98 4 7E R99 100 C8 8 0 1 u F 1 6V C8 9 0 0 1 UF...

Page 16: ...18 Cree Inc All rights reserved The information in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc Figure 4 Schematic of Control Board ...

Page 17: ...18 Cree Inc All rights reserved The information in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc Figure 5 Schematic of Control Board ...

Page 18: ...V capacitors connected in series and parallel combination There are some film capacitors and RC snubber circuits as well to absorb the high frequency ripple and reduce EMI Electromagnetic Interference The DC link is connected to an H bridge comprised of MOSFETs Q9 Q10 Q11 and Q12 which forms the primary side of the bi directional CLLC converter The resonance tank is composed of an inductor L4 and ...

Page 19: ... regulated to 5V using a linear regulator The 3 3 V and 1 2 V power supplies are further created from the 5V supply using a precision regulator U22 from Texas Instruments Inc P N TPS70445 All output PWM Pulse Width Modulation signals are buffered and shifted to 5V level by using a Fairchild Semiconductor International Inc level shifter P N MC74HCT50A and a buffer IC U13 U15 and U21 before being fe...

Page 20: ...E AND ALL BULK CAPACITORS MUCH BE FULLY DISCHARGED SOME COMPONENTS ON THE BOARD REACH TEMPERATURES ABOVE 50O CELSIUS THESE CONDITIONS WILL CONTINUE AFTER THE ELECTRICAL SOURCE IS DISCONNECTED UNTIL THE BULK CAPACITORS ARE FULLY DISCHARGED DO NOT TOUCH THE BOARD WHEN IT IS ENERGIZED AND ALLOW THE BULK CAPACITORS TO COMPLETELY DISCHARGE PRIOR TO HANDLING THE BOARD PLEASE ENSURE THAT APPROPRIATE SAFE...

Page 21: ...器必须释放完 所有电量 板子上一些组件的温度可能超过 50 摄氏度 移除电源后 上述情况可能会短暂持续 直至大容 量电容器完全释放电量 通电时禁止触摸板子 应在大容量电容器完全释放电量后 再操作板 子 请确保在操作板子时已经遵守了正确的安全规程 否则可能会造成严重伤害 包括触电死 亡 电击伤害 或电灼伤 警告 通電している時にボードに接触する必要がありません 設備をつないで試験する時 必ずボ ードの電源を切ってください また 大容量のコンデンサーで電力を完全に釈放してくださ い ボードのモジュールの温度は 50 度以上になるかもしれません 電源を切った後 上記の状況 がしばらく持続する可能性がありますので 大容量のコンデンサーで電力を完全に釈放する まで待ってください 通電している時にボードに接触するのは禁止です 大容量のコンデン サーで電力をまだ完全に釈放していない時 ボードを操作しない...

Page 22: ...cuit Breaker rated for 415 V 32 A Multimeters Two digital multimeters DMMs to measure the regulated output voltage and the input RMS Root Mean Square voltage Oscilloscope A digital or analog oscilloscope 300MHz or higher ideally and differential voltage probes 100Mhz or higher ideally plus isolated current probes i e hall effect Power supplies 1 7V 1A for control board 2 15V 5A for gate drivers on...

Page 23: ...emarks and the Cree logo and C3M are trademarks of Cree Inc Figure 6 AC DC Mode Test Set up Connect single phase AC source to the AC terminal input of the evaluation board through MCB Connect the resistive load bank to the DC terminal output Connect power analyzer to measure input and output power Use appropriately rated voltage and current probes and connect to the oscilloscope ...

Page 24: ...rks of Cree Inc Figure 7 DC AC Grid Connected Mode Test Set up Connect AC source to AC terminals output of the evaluation board through MCB2 AC source must be able to absorb the current fed from the converter Connect DC source to the evaluation board s DC terminals input through MCB1 Connect power analyzer to measure input and output power Use appropriately rated voltage and current probes and con...

Page 25: ... logo and C3M are trademarks of Cree Inc Figure 8 DC AC OFF Grid Mode with Resistive Load Test Set up Connect AC terminals output of the evaluation board to resistive load through MCB2 Connect DC source to the evaluation board s DC terminals input through MCB1 Connect power analyzer to measure input and output power Use appropriately rated voltage and current probes and connect to the oscilloscope...

Page 26: ...the parameters shown in Table 3 should be checked and measured Table 3 Parameters which can be measured LED indicators are provided for certain fault conditions Please check these conditions only when the board is disconnected from the electrical source and all bulk capacitors are fully discharged as serious injury including death by electrocution or serious injury by electrical shock or electrica...

Page 27: ... nominal values before applying high voltage to the unit Requirements of power supplies are shown in Table 5 Table 5 Auxiliary Power Supply Requirements Table 6 shows three output voltage settings By varying the potentiometer VR1 voltage the output voltage can be adjusted to any value between 260 VDC and 450 VDC Table 6 Potentiometer VR1 settings for different output voltages in AC DC mode Table 7...

Page 28: ...n this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc Table 7 Potentiometer VR1 settings for different grid current values in DC AC mode NOTE TEST POINT FOR VR1 IS INDICATED IN FIGURE 10 ...

Page 29: ...伤害或电灼伤 连接器件进行测试时 必须切断板子电源 且大容量电容器 必须释放了所有电量 使用后应立即切断板子电源 切断电源后 大容量电容器中存储的 电量会继续输入至连接器中 因此 必须始终在操作板子前 确保大容量电容器已完全释 放电量 警告 高圧危険 通電してから ボードにひどく高い電圧が存在している可能性があります ボードの モジュールの温度は 50 度以上になるかもしれません また 電源を切った後 上記の 状況がしばらく持続する可能性がありますので 大容量のコンデンサーで電力を完全 に釈放するまで待ってください 通電している時にボードに接触するのは禁止で す 大容量のコンデンサーで電力をまだ完全に釈放していない時 ボードに接触しな いでください ボードのコネクターは充電中また充電した後 ひどく高い電圧が存在 しているので 大容量のコンデンサーで電力を完全に釈放するまで待ってください ボ...

Page 30: ...al logic supply inputs the white wire is positive and the blue wire is negative Connect 7V supply to connector J7 positive to pin 1 and negative to pin 2 Check that the current drawn is approximately equal to the values specified under Current 1 in Table 5 Check for 3 3V across CT2 1 2V across CT1 and 5V across CT3 supplies on control board Connect and switch ON both 15V and 15V_1 power supplies C...

Page 31: ...t 2018 Cree Inc All rights reserved The information in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc Control Signals and Timings ...

Page 32: ...he board is being tested for the first time follow the procedure described at the beginning of Section 7 The board should be connected as shown in Figure 6 Do not close MCB yet Ensure that the PWM ON OFF switch sw2 is in the OFF position Put mode switch sw1 in AC DC position Turn ON the 7V supply J7 Check the current draw from the 7V supply It should be same as the value of CURRENT 1 listed in Tab...

Page 33: ...et voltage Check the currents drawn by the 7V 15V and 15V_1 inputs They should be similar to the specified values under CURRENT 3 in table 5 Turn ON the 24V supply and a cooling fan that should be attached to the supply Switch ON the output load in a MAXIMUM step of up to 2 kW The maximum load should be no more than 5200 W for 260 VDC output voltage operation or 6600 W for 450 VDC output voltage o...

Page 34: ...s and confirm that the current drawn is same mentioned as in table 5 Set the required peak grid current as per Table 7 Check the grid voltage which should be between 105 VAC 230 VAC Close MCB2 tying the output of the converter to the grid Relay connect sound should be audible after few seconds Check for the DC link voltage with the help of a multimeter It should be similar to the peak of the input...

Page 35: ...ollowing steps in order when starting the unit in DC AC OFF grid mode with resistive load If the board is being tested for the first time follow the procedures described at the beginning of Section 7 The board should be connected as shown in Figure 8 Keep MCB1 DC supply in open position Keep output isolated from the load by keeping MCB2 in the open position Put ON OFF switch sw2 in OFF position Pu...

Page 36: ...C power supply The DC link capacitors remain charged for at least 30 minutes after the circuit is turned OFF although you may decrease the time that it takes for the board to be fully discharged by adding a discharge circuit to the DC link Allow the unit to fully discharge before turning OFF any of the digital logic DSP power supplies and do not touch the unit until it has been fully discharged Pl...

Page 37: ...mation in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc Figure 9 indicates the location of the connectors on the Power Board Figure 9 Location of the Power Board Connectors ...

Page 38: ...subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc Figure 10 indicates the location of the connectors VR1 and the switches on the Control Board Figure 10 Location of the Connectors VR1 and the Switches on the Control Board ...

Page 39: ...ow to reset the fault after the fault condition is cleared Table 9 Trip Points of Cree s CRD 06600FF10N Reference Design Board If a trip point occurs so that the board must be reset or powered back ON you must first turn the board OFF The DC link capacitors remain charged for at least 30 minutes after the circuit is turned OFF although you may decrease the time that it takes for the board to be fu...

Page 40: ...ithout notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc The performance data of Cree s CRD 06600FF10N reference design board is taken in both AC DC and DC AC modes Tables 10 to Table 15 indicates the performance data Table 10 Efficiency Data AC DC mode VIN 230 VAC ...

Page 41: ...d The information in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc Table 11 Efficiency Data AC DC mode VIN 90 VAC Table 12 Efficiency Data DC AC mode VIN 320 VDC ...

Page 42: ...rmation in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc Table 13 Efficiency Data DC AC mode VIN 450 VDC Table 14 No Load Power AC DC mode Table 15 No Load Power DC AC mode ...

Page 43: ...Copyright 2018 Cree Inc All rights reserved The information in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc AC DC Mode ...

Page 44: ... 2018 Copyright 2018 Cree Inc All rights reserved The information in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc ...

Page 45: ...Copyright 2018 Cree Inc All rights reserved The information in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc DC AC Mode ...

Page 46: ... 2018 Copyright 2018 Cree Inc All rights reserved The information in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc ...

Page 47: ... 2018 Copyright 2018 Cree Inc All rights reserved The information in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc ...

Page 48: ... 2018 Copyright 2018 Cree Inc All rights reserved The information in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc ...

Page 49: ...ductor L1 Inductor L2 PFC Boost Inductor and Transformer Figure 11 Thermal Measurements of various components As illustrated by the images above the boost inductor can reach extremely high temperatures particularly if the board is tested under full load for an extended period of time A user should direct air flow over the top side of the control board in order to reduce the temperature of the boos...

Page 50: ...e Inc All rights reserved The information in this document is subject to change without notice Cree and Zero Recovery are registered trademarks and the Cree logo and C3M are trademarks of Cree Inc Date Revision Changes August 2018 A First issue ...

Page 51: ...SOLE RISK Operation of Board It is important to operate the board within Cree s recommended specifications and environmental considerations as described in the Documentation Exceeding specified ratings such as input and output voltage current power or environmental ranges may cause property damage If you have questions about these ratings please contact Cree at sic_power cree com prior to connecti...

Page 52: ...n and specifically the various hazard descriptions and warnings contained in the Documentation prior to handling the board The Documentation contains important safety information about voltages and temperatures Users assume all responsibility and liability for the proper and safe handling of the board Users are responsible for complying with all safety laws rules and regulations related to the use...

Page 53: ...nd materials No Warranty THE BOARD IS PROVIDED AS IS WITHOUT WARRANTY OF ANY KIND INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHETHER EXPRESS OR IMPLIED THERE IS NO REPRESENTATION THAT OPERATION OF THIS BOARD WILL BE UNINTERRUPTED OR ERROR FREE Limitation of Liability IN NO EVENT SHALL CREE BE LIABLE FOR ANY DAMAGES OF ANY KIND ...

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