Crane PROSSER PUPP512 Series Installation And Operation Manual Download Page 5

SECTION B: GENERAL INFORMATION

B-1)  To the Purchaser:

Congratulations! You are the owner of one of the finest pumps
on the market today. CP&S pumps are products engineered
and manufactured of high quality components. Over one
hundred years of pump building experience along with a
continuing quality assurance program combine to produce a
pump which will stand up to the toughest applications.

This manual will provide helpful information concerning
installation, maintenance, and proper service guidelines.

B-2) Receiving:

Upon receiving the pump, it should be inspected for damage or
shortages. If damage has occurred, file a claim immediately
with the company that delivered the pump. If the manual is
removed from the packaging, do not lose or misplace.

B-3) Storage:

Short Term-

 CP&S Pumps are manufactured for efficient

performance following short inoperative periods in storage. For
best results, pumps can be retained in storage, as factory
assembled, in a dry atmosphere with constant temperatures for
up to six (6) months.

Long Term-

 Any length of time exceeding six (6) months, but

not more than twenty-four (24) months. The unit should be
stored in a temperature controlled area, a roofed over walled
enclosure that provides protection from the elements (rain,
snow, wind-blown dust, etc.), and whose temperature can be
maintained b40 deg. F and +120 deg. F. (4.4 - 49°C).

Pump should be stored in its original shipping container. On
initial start up, rotate impeller by hand to assure seal and
impeller rotate freely. If it is required that the pump be installed
and tested before the long term storage begins, such
installation will be allowed provided:

1.) The pump is not installed under water for more than

one (1) month.

2.) Immediately upon satisfactory completion of the test,

the pump is removed, thoroughly dried, repacked in the
original shipping container, and placed in a temperature
controlled storage area.

B-4) Service Centers:

For the location of the nearest Barnes Center, check your
Barnes Engineered catalog, your Barnes representative or
Barnes Service Department in Piqua, Ohio, telephone 
(937) 778-8947 or Crane Pumps & Systems Canada, in
Brampton, Ontario, (905) 457-6223.

SECTION C: INSTALLATION

C-1) Location:

Water feeding and discharging for construction and civil works;
Water supply and sewage works; Various kinds of industrial
facilities; Housing and building facilities, Flower gardening;
Irrigation of seeds and nursery stock fields; Horticultural
facilities; Water sprinkling, feeding and discharging for fish farm
(fresh water); Watering in gardens; Feeding and discharging for
fountains.

The pump can be used at almost all places but avoid continuous
short-water operation at a sandy place, such may accelerate
wear of the pump. Install the pump at a position where water can
be collected most easily. When the pump is installed on soft
muddy or sandy ground, lay wooden board or block under the
body. 

DO NOT

 allow pump to be buried in mud or sand.

Before pumping fluids other than water, consult the factory,
giving fluid, fluid temperature, specific gravity, viscosity,
cap ac it y in  US GPM  an d to tal  he ad a nd /or  pre ssu re
requirements, including friction loss through discharge line,
fittings, valves, etc. Maximum fluid temperature for sustained
operation is 120°F (49°C) at  specific gravity 1.0. Pump may run
dry for reasonable period in air without damage where air can
circulate freely through pump.

IMPORTANT ! - Pump should have strainer affixed
at all timeS. Inspect and clean the pump strainer

periodically for maximum efficiency and performance.

C-2) Discharge:

When any hose is used for connection, keep the hose as straight
as possible as excessively bent hose reduces water quantity.
Refrain from placing the discharge port under water. Inverse
flow may sometimes be resulted due to siphon effect when the
operation is stopped.

C-3) Electrical Cables:

WARNING! - All model pumps and control panels
must be properly grounded per THE NATIONAL

ELECTRIC CODE or CANADIAN ELECTRIC CODE and
STA TE ,  PR OV IN CE  a nd  L OC AL  C ODE S.  Im pro per
grounding voids warranty.

5

Summary of Contents for PROSSER PUPP512 Series

Page 1: ...s Inc constant product improvement program product changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS SYSTEMS A Crane Co Company DISCON...

Page 2: ...TER OPERATION 6 F PREVENTATIVE MAINTENANCE 6 TROUBLE SHOOTING 7 G REPLACEMENT PARTS 8 EXPLODED VIEW Fig 1 9 PUMP PARTS LIST 10 RETURNED GOODS POLICY 11 WARRANTY START UP REPORT WARRANTY REGISTRATION Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1995 1997 1998 2002 2003 Alteration Rights ...

Page 3: ...ge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT...

Page 4: ... Silicon Carbide Motor End Rotating Face Carbon Stationary Face Ceramic Elastomer Buna N Hardware 300 Series Stainless CORD ENTRY 20 ft Cord w Plug Molded in Strain Relief And Compression Seal SPEED 3450RPM Nominal MOTOR Design NEMA Design N Single Phase Completely Oil Filled Insulation Class A SINGLE PHASE Permanent Split Capacitor PSC Includes Overload Protection In Motor STRAINER 25 6 4mm Openi...

Page 5: ...rs For the location of the nearest Barnes Center check your Barnes Engineered catalog your Barnes representative or Barnes Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location Water feeding and discharging for construction and civil works Water supply and sewage works Various kinds of industrial f...

Page 6: ...a Prosser Service Center WARNING DO NOT operate pump in reverse rotation as damage may result D 3 Start Up Start pumps one at a time to avoid excessive current draw on power supply DO NOT attempt to start a frozen pump Instead submerge pump in warm water for twenty 20 minutes before starting DO NOT attempt to thaw a frozen pump with a torch D 3 1 Report Included at the end of this manual are two s...

Page 7: ... Clean impeller cavity and inlet of any obstruction 9 Loosenunion slightly toallow trapped air to escape Verify that turn off level of switch is set so that impeller cavity is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump...

Page 8: ...ion This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consist of numbers and letters which represents the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information G 4 SERIAL NUMBER The Serial Number block will consist of a six digit number which is specific to each pump and m...

Page 9: ...Fig 1 9 ...

Page 10: ... Packing 9 1 Frame Packing 16 1 Suction Packing 33 1 Mechanical Seal 34 1 Oil Seal 35 1 Oil Seal 37 1 Screw 38 1 Seal Ring 39 1 Socket Bolt 40 1 Seal Washer 66 1 Supporter IMPELLER KIT PART No 096991 17 1 Impeller 18 0 2 Impeller Adjusting Washer 46 1 Toothed Washer 57 1 Nut 60 1 Screw Cover 68 1 Sleeve STRAINER KIT PART No 096992 7 1 Strainer 13 3 Stud Bolt 58 5 Nut 69 1 Base Plate HANDLE KIT PAR...

Page 11: ...of the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable ...

Page 12: ...r field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or accessories su...

Page 13: ...bottom Does Impeller Turn Freely By Hand YES NO Condition Of Equipment GOOD FAIR POOR Condition Of Cable Jacket GOOD FAIR POOR Resistance of Cable Jacket GOOD FAIR POOR Resistance of Cable and Pump Motor measured at pump control Red Black Ohms Red White Ohms White Black Ohms Resistance Of Ground Circuit Between Control Panel and Outside of Pump Ohms MEG Ohms Check of Insulation Red to Ground White...

Page 14: ...n Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks Does check valves operate properly Flow Does station appear to operate at proper rate Pump down time Noise Level High Medium Low Comments Equipment Difficulties during start up MANUALS Has operator ...

Page 15: ...ERIAL NO PART NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 16: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE ...

Reviews: