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6-8 nickels 
7-8 dimes 
5-6 quarters 
Note: A low coin level in the coin tubes will 
interfere with operation of the bill validator. 

2.  For exact cash accountability and to insure 

maximum dollar bill acceptance, load the 
mechanism utilizing the coin insert slot on 
the front of the vender while in the coin tube 
fill/dispense mode in the test menu.   

For additional information about coin mechanism, 
refer to the manufacturer’s instructions. 

 
General Maintenance 

The most important facets of proper care and 
maintenance of your machine are the electrical 
power supplied to it, leveling, and cleanliness of the 
machine. 

POWER 

The machine must be connected to a dedicated 120 
VAC, 15 Amp circuit (U.S. and Canada). 
 

CAUTION: 

REMOVE POWER TO THE AC DISTRIBUTION 

BOX BEFORE CLEANING OR WHEN ANY 

ELECTRICAL COMPONENTS ARE CONNECTED / 

DISCONNECTED FOR TESTING OR 

REPLACEMENT. 

Periodically inspect the power supply 
cord for damage.  If the cord or plug is 
worn or damaged, it must be replaced 
with a power supply cord of the same 
type, size and specification as originally 
provided with the machine.  DO NOT 
USE THE VENDING MACHINE UNTIL 
THE WORN OR DAMAGED CORD IS 
REPLACED. 

 

The Ground Fault Circuit Interrupter (GFCI) must be 
tested frequently and before each use in accordance 
with the instructions provided on the GFCI device.  

IF THE GFCI DOES NOT PASS THE TEST, DO 
NOT USE THE MACHINE.

  Unplug the supply cord 

from the receptacle and call the Dixie-Narco 
Technical Support Group for assistance at 1-803-
266-5001. 

 

CAUTION: 

REMOVE POWER TO THE AC DISTRIBUTION 

BOX BEFORE CLEANING OR WHEN ANY 

ELECTRICAL COMPONENTS ARE CONNECTED / 

DISCONNECTED FOR TESTING OR 

REPLACEMENT. 

CLEANING 

DO NOT USE A WATER JET OR NOZZLE TO 
CLEAN THE VENDER 

GLASS DOOR 

The display glass should be cleaned inside and 
out with paper towels and glass or non-abrasive 
all-purpose cleaner.  The gasket around the 
product door should be wiped down using warm 
water, any mild general purpose, non-abrasive 
cleaner and a soft towel.  Never lubricate the 
gasket and always check for cracking or 
deformities which may cause leaks.  Replace if 
necessary. 

VERTICAL LAMP LENS COVER  

Then vertical lamp lens covers are of a 
polycarbonate material.  Clean as needed with 
warm water only.  Ammonia or alcohol based 
products will damage the lens cover. 

TRAYS / TRAY INSERTS 

The trays and tray inserts should be cleaned 
periodically using warm water and a mild 
general purpose, non-abrasive cleaner.  Care 
should be taken to ensure debris does not enter 
the gear box assemblies.  

DO NOT USE 

SOLVENTS OR ABRASIVE MATERIALS TO 
CLEAN ANY PORTION OF THE TRAY. 

DOOR LIGHTING 

The machine is designed with an energy 
efficient T8 Lighting System.  To ensure 
continued reliable operation, replace only with 
the same type and size lamps.  Lamps must be 
properly installed and seated in the lamp 
holders. 

 

SLIDE/PUSHER ASSEMBLY 

The slide/pusher assembly should be cleaned 
periodically using warm water and any mild 
general-purpose non-abrasive cleaner.  After 
drying, the slide assembly needs to have a coat 
of Armoral applied.  Care should be taken to 
ensure debris does not enter the gear box 
assemblies.  

DO NOT USE SOLVENTS OR 

ABRASIVE MATERIALS TO CLEAN ANY 
PORTION OF THE TRAY.

 

CABINET 

Wash the cabinet with a good detergent or soap 
mixed in warm water.  Wax the vender often with 
a good grade of automobile wax.  Any corrosion 
inside the vender should be removed with fine 
steel wool and the area should be painted with 
white paint. 

Summary of Contents for Dixie-Narco DN5800-4

Page 1: ...assfront BevMax 3 5800 4 Vender Model DN5800 4 Production Run 8882AH Higher Manufactured by Dixie Narco Inc P O Drawer 719 Williston SC 29853 0719 803 266 5001 fax 803 266 5049 Visit us on the web www dixienarco com 803 904 630 01 ...

Page 2: ...HARACTERISTICS DN5800 4 HEIGHT 72 1828 8 mm WIDTH 47 1193 8 mm DEPTH CABINET 32 812 8 mm DEPTH WITH SERVICE DOOR 33 5 850 9 mm BASE 3 5 88 9 mm SHIPPING WEIGHT 764 lbs 346kg Glass door is 37 5 876 3 mm wide 68 1727 2 mm high RECEIVING INSPECTION DO NOT STORE THE VENDER OUTSIDE Upon receipt inspect the vender for any shipping damage If there is any damage have the delivery driver note the damage on...

Page 3: ...to the plug or mounted on the cord adjacent to the plug WARNING The GFCI protects against current leakage caused by ground faults The GFCI is not designed to protect against over current or short circuits DO NOT use the TEST and RESET buttons on the GFCI as an ON OFF switch The vending machine supply cord MUST be plugged directly into a properly grounded 3 wire receptacle that is properly protecte...

Page 4: ... electrical outlet so that an extension cord is not required If the machine will be subject to user misuse or vandalism it is recommended that the vender be secured to the floor or wall as described in Dixie Narco Technical Bulletin 344 Due to the large size and weight of the Vender never attempt to move the Vender with a Hand Truck or Stair Climber Use a pallet jack or Vender Cooler Dollies at al...

Page 5: ...e Conlux MDB The vender will support the following domestic MDB Bill validators All available Cashcode MDB All available Coinco MDB All available Mars MDB All available Conlux MDB The vender will support MDB card readers SETTING THE TEMPERATURE CONTROL This vender is equipped with an electronic temperature sensor Defrost is controlled both electronically based on run time of the compressor and wit...

Page 6: ...ECTED FOR TESTING OR REPLACEMENT CLEANING DO NOT USE A WATER JET OR NOZZLE TO CLEAN THE VENDER GLASS DOOR The display glass should be cleaned inside and out with paper towels and glass or non abrasive all purpose cleaner The gasket around the product door should be wiped down using warm water any mild general purpose non abrasive cleaner and a soft towel Never lubricate the gasket and always check...

Page 7: ...oard Software Update Procedure Go in to Set Up Mode 1 of programming UPDATE SOFTWARE Press key 8 PASSWORD REQUIRED Allows the service technician to manually load software if needed New software automatically loads on power up Caution If this mode is entered with no EPROM installed in controller it will cause control board failure The following information describes how to update software All new s...

Page 8: ...d with the new software press the service switch on the control board to enter service menus Advance to UPDATE SOFTWARE Press the Key Display will show Reprogramming Vendor while the yellow LED blinks b Display will show new software revision then return to stand by This confirms new software has been successfully updated Note to remove the EPROM after programming remove power to the vender ground...

Page 9: ...ights Off Time 9 Set Storage Time Set Not Available Time Setup Mode 1 key 3 0 Clear Errors 0 Show Checksum 0 Enter New Password 0 Set Storage Temp Test Vend Test Mode key 9 Factory Diagnostics sub menus A Build software revision build number B Model Set Model Number DN5800 4 DN3800 4 DN5800 E4 DN3800 E4 E Extended Cup All BevMax 3 5800 4 Enabled F Delivery Picker Cup Sensor Option BevMax 3 5800 4 ...

Page 10: ...P14 Cup Signal Y Encoder J5A J5 DEX P15 X Motor Encoder J11A J11 Keypad P2 Product Port J12A J12 Temp Sensor P6A P6 Display J16 Multi Drop Bus P7A P7 Relays U17 EPROM Socket P8 Y Cup Motors P3 Door Switch XY P10A P10 Door Switch B1 Battery J2 Supplier Programming Connector S1 Service Switch J3 Dongle Harness P1 J12A J5A P6A J11A J16 J3 J2 F1 U17 P3 BevMax 3 5800 4 S1 B1 P1A P14 P15 P8 P2 P10A P10 ...

Page 11: ...it Switch Port Motor Port Closed Limit Switch Port LED Port Sensor Port Sensor Electrode Ballast X Motor X Home Switch Y Motor Y Home Switch Temp Sensor Display Keypad AC Box Fan Refrig Lamp Door Switch E lock MDB Motor Power Interrupt Switch E Lock Door Relay Aux E Lock Power Lamp Lamp 120 VAC Relay Control 24 VAC 120 VAC 120 VAC VMC ...

Page 12: ...witch Port Motor Port Closed Limit Switch Port LED Port Sensor Port Sensor Electrode Ballast X Motor X Home Switch Y Motor Y Home Switch Temp Sensor Display Keypad AC Box Fan Refrig Lamp Door Switch E lock MDB X Y Power Interrupt Switch E Lock Door Relay Aux E Lock Power Lamp Lamp 220 VAC Relay Control 24 VDC 24 VAC 220 VAC 220 VAC VMC ...

Page 13: ...Motor Board 80492354xx1 Sensor Plate X Motor 80450184xx1 Y Motor 80450184xx1 Cup Board 80492765xx1 Picker Motor 80450139xx1 Picker Home Sw 80410123xx1 Picker Out Sw 80410126xx1 Cup Home Sw 80410122xx1 Limit Switch 80410122xx1 P5 P3 P4 P1 P1 P2 J3 P6 P3 J1 X Motor Y Motor 80492374xx1 J1 80492826xx1 80492479xx1 ...

Page 14: ...t Diagram Domestic Export Z Control Board 80492772xx1 To Door To DEX Jack To Coin Mech Temp Sensor 80492821xx1 80492825xx1 80492826xx1 80492824xx1 80492836xx1 80492827xx1 80492823xx1 J11 P6 J5 J16 P2 P10 P14 P15 P7 P12 P3 P8 80492819xx1 80492828xx Door Switch Door Switch J3 80492819xx1 P1 ...

Page 15: ...Domestic Export To Cabinet Display 80492386xx1 Keypad 80410121xx1 Electronic lock Vend Sensor Board 80492749xx1 Port Board 80492508xx1 or 80492411xx1 Port Motor To MDB Peripherals IRDA Port Auxiliary Lock Power 80492836xx1 80492867xx1 To Cabinet ...

Page 16: ...former 80492514xx1 To Cabinet To Evaporator Fan BLK BRN WHT BRN To Cabinet Ballast 80492755x Choke 80492042xx1 Light relay Fan relay Comp relay Relays 3 8090026xx1 Light fan compressor 80492754xx1 AC Input Refrigeration 80492755xx1 80492819xx1 80492828xx1 Switch 80491515xx1 AC Distribution Box ...

Page 17: ...Page 16 of 19 BevMax 3 5800 4 Export Power Lighting Diagram TBD ...

Page 18: ... EM US 2255008 3 802 402 13x x1 Overload Compressor FFU130HAX EM 513554617 4 802 402 14x x1 Cover Electrical Component FFU130HAX EM 13555028 5 802 402 16x x1 Relay Compressor Start FFU130HAX EM 213516051 6 802 402 18x x1 Capacitor Compressor Start FFU130HAX EM US 3252378 7 802 402 20x x1 Cap Capacitor FFU130HAX EM 2254002 8 802 402 15x x1 Cord Relief FFU130HAX EM 513545045 9 802 402 21x x1 Holder ...

Page 19: ... assy 4 NA OPEN 5 ground 115 VAC Hot switched for fan motor 6 ground 115 VAC Hot switched for lights 7 ground 0 VAC Neutral 8 ground 0 VAC Neutral 9 ground 10 VAC Neutral Domestic Test Measurements 4 Pin P7 AC Distribution Box 1st lead to Pin 2nd lead to Domestic Reading When 4 pin connector is unplugged OHMS reading 1 2 Lights control relay coil 570 ohms 3 2 Fan control relay coil 570 ohms 4 2 Co...

Page 20: ...g bolt 800 305 29x x1 bracket 647 071 08x x3 Shipping location bottom left corner of cabinet Store the shipping bolt and bracket for future use as illustrated The Shipping Bolt must ne installed any time the machine is moved or transported Failure to do so may result in damage to the XY system Storage location bottom left corner of cabinet ...

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