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SECTION B: GENERAL INFORMATION

B-1) To the Purchaser:

 

Congratulations! You are the owner of one of the fi nest 
pumps on the market today. CP&S pumps are products 
engineered and manufactured of high quality components. 
Over one hundred years of pump building experience along 
with a continuing quality assurance program combine 
to produce a pump which will stand up to the toughest 
applications. This manual will provide helpful information 
concerning installation, maintenance, and proper service 
guidelines.

B-2) Receiving:

 

Upon receiving the pump, it should be inspected for damage 
or shortages. If damage has occurred, fi le a claim immediately 
with the company that delivered the pump. If the manual 
is removed from the packaging, do not lose or misplace.

B-3) Storage:
Short Term-

 CP&S Pumps are manufactured for effi cient 

performance following short inoperative periods in storage. 
For best results, pumps can be retained in storage, as 
factory assembled, in a dry atmosphere with constant 
temperatures for up to six (6) months. Long Term- Any 
length of time exceeding six (6) months, but not more 
than twenty-four (24) months. The unit should be stored 
in a temperature controlled area, a roofed over walled 
enclosure that provides protection from the elements (rain, 
snow, wind-blown dust, etc.), and whose temperature can 
be maintained b40 deg. F and +120 deg. F. (4.4 
- 49°C). Pump should be stored in its original shipping 
container. On initial start up, rotate impeller by hand to 
assure seal and impeller rotate freely. If it is required that 
the pump be installed and tested before the long term 
storage begins, such installation will be allowed provided:

1.)  The pump is not installed under water for more than
 

one (1) month.

2.)  Immediately upon satisfactory completion of the test,
 

the pump is removed, thoroughly dried, repacked in the

 

original shipping container, and placed in a temperature

 

controlled storage area.

B-4) Service Centers:

 

For the location of the nearest Barnes Service Center, 
check your Barnes representative or Crane Pumps 
& Systems, Inc. Service Department in Piqua, Ohio, 
telephone (937) 778-8947 or Crane Pumps & Systems 
Canada, in Brampton, Ontario, (905) 457-6223.

SECTION C: INSTALLATION
C-1) Location:

These self-contained pumping units are recommended 
for use in a Dry Pit application. This pump is designed to 
pump sewage, effl uent, wastewater or other nonexplosive 
liquids. Never install the pump in a trench, ditch or hole 
with a dirt bottom, the pump will sink into the dirt and the 
suction will become plugged.

C-2) Discharge:

Discharge piping should be as short as possible. Both 
a check valve and a shut-off valve are recommended 
for each pump being used. The check valve is used to 
prevent backfl ow into the sump. Excessive backfl ow can 
cause fl ooding and/or damage to the pump. The shut-off 
valve is used to stop system fl ow during pump or check 
valve servicing.

C-3) Thermal Protection:

The type of in-winding overload protector used is referred 
to as an inherent overheating protector and operates 
on the combined effect of temperature and current. 
This means that the overload protector will trip out and 
shut the pump off if the windings become too hot, or 
the load current passing through them becomes too 
high. It will then automatically reset and start the pump 
after the motor cools to a safe temperature. In the event 
of an overload, the source of this condition should be 
determined and rectifi ed immediately. 

DO NOT LET THE 

PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION 
OCCURS !

If current through the temperature sensor exceeds the 
values listed, an intermediate control circuit relay must 
be used to reduce the current or the sensor will not work 
properly.

TEMPERATURE SENSOR ELECTRICAL RATINGS

Volts

Continuous

Amperes

Inrush

Amperes

110-120

3.00

30.0

220-240

1.50

15.0

440-480

0.75

7.5

C-4) Wire Size:

If additional cable is required consult a qualifi ed electri-
cian for proper wire size. See table for further electrical 
information.

Summary of Contents for DGV2042

Page 1: ...nt program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 076591 Rev E Series DGV 2 HP 3450 RPM 60 Hz DISCONTINUED Parts may NOT be available Ma...

Page 2: ...A PUMP SPECIFICATIONS 4 B GENERAL INFORMATION 5 C INSTALLATION 5 6 ELECTRICAL DATA 6 D START UP OPERATION 6 E SERVICE and REPAIR 7 10 G REPLACEMENT PARTS 10 TROUBLE SHOOTING 11 CROSS SECTION Fig 8 12 EXPLODED VIEW Fig 9 13 PARTS LIST 14 RETURNED GOODS POLICY 15 WARRANT 16 START UP REPORT 17 18 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KI...

Page 3: ...under pressure WARNING DO NOT wear loose clothing that may become entangled in the impeller or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed durin...

Page 4: ... Load Radial Thrust IMPELLER BEARING Design Sleeve Oil Lubricated Load Radial MOTOR Design TEFC NEMA B Torque Curve Squirrel Cage Induction Insulation Class B THREE PHASE Tri Voltage 200 230 460 Requires Overload Protection to be Included in control panel OPTIONAL EQUIPMENT Seal Material Impeller Trims PUMP SPECIFICATIONS inches mm IMPORTANT 1 PUMP MAY BE OPERATED DRY FOR EXTENDED PERIODS WITHOUT ...

Page 5: ...ature controlled storage area B 4 Service Centers For the location of the nearest Barnes Service Center check your Barnes representative or Crane Pumps Systems Inc Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These self contained pumping units are recommended for use in a Dry Pit applicati...

Page 6: ...n suspend the pump freely momentarily apply power and observe the kickback Kickback should always be in a counter clockwise direction as viewed from the top of the pump motor housing D 2 1 Incorrect Rotation for Three Phase Pumps In the event that the rotation is incorrect for a three phase installation interchange any two power cable leads at the control box Recheck the kickback rotation again by...

Page 7: ...ime for pump to cool to room temperature before handling or servicing E 1 Lubrication Anytime the pump is removed from operation the oil in the seal chamber 27 should be checked visually for oil level and contamination E 1 1 Checking Oil With a flashlight visually inspect the oil in the seal chamber 27 to make sure it is clean and clear light amber in color and free from suspended particles Milky w...

Page 8: ...g ability The radial cutter 23 must be replaced and the shredding ring either reversed or replaced E 2 2 Reassembly To replace impeller 14 on shaft turn clockwise while holding shaft stationary with a screwdriver Then replace shims 24 on motor shaft Important that the same quantity be replaced as removed Next install shredding ring 16 by pressing into body 19 with the use of an arbor press NOTE It...

Page 9: ...t on spring 12c Assemble impeller cutter and volute as outlined in paragraph E 2 2 Replace oil as outlined in paragraph E 1 3 E 4 Motor Bearing Inner Seal Service E 4 1 Disassembly and Inspection To examine or replace the motor 1 bearings 8 3 39 and Inner Seal 5 disassemble volute and impeller as outlined in paragraph E 2 1 and disassemble outer shaft seal as outlined in paragraph E 2 1 Drain oil ...

Page 10: ...bullet and inner surface of bellows on rotating member 5b See Fig 7 With finished end away from motor slide rotating member 5b over bullet and onto shaft until it engages spring 5c Make sure spring is seated on retainer and not cocked or resting on bellows tail Motor Slide motor rotor with bearing 3 and inner seal 5 into intermediate coupling 6 Insert retaining ring 7 into intermediate coupling 6 S...

Page 11: ...heck cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits fl...

Page 12: ...12 FIGURE 8 ...

Page 13: ...13 FIGURE 9 ...

Page 14: ... 1 Hex Hd Cap Screw 5 16 18 x 1 00 Lg Stainless 14 1 067552TP Impeller 3 75 Dia Bronze 15 A R Loctite Stud 16 1 082085M Shredding Ring 17 1 067554 Throat 18 3 067569 Flat Hd Cap Screw 10 24 x 75 Lg Stainless 19 1 071016 Volute 20 1 067564 Square Ring 21 4 024582 Hex Nut 5 16 18 Stainless 22 4 018925 Stud 5 16 18 x 2 50 Lg Stainless 23 1 082088 Radial Cutter 24 A R 008053 Shim 010 25 1 067556 Washe...

Page 15: ...To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane ...

Page 16: ...e guarantees in the nature of performance specifications furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests corrected for field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccur...

Page 17: ...Installation Person in Charge Phone Purchased From Crane Pumps Systems Representative Distributor Pump Model Serial No Part Number Rotation Direction of impeller rotation Use C W for clockwise CC W for counter clockwise Does shaft turn freely by hand Yes No Electric Motor Manufacture Serial No Voltage Phase Hertz HP RPM Full Load Amps Locked Rotor Amps Frame Size ODP TEFC Other Check Line Voltage ...

Page 18: ...L2 Three phase Voltage supply at panel line connection Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 Final Check Is pump seated on discharge properly Check for leaks Does check valves operate properly Flow Does station appear to operate at proper rate Pump down time Noise Level High Medium Low Comments Manuals...

Page 19: ...E CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE ...

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