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INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

THERMOSTATIC MIXING VALVES

D1088 & D1089

INTRODUCTION

Are self-acting Thermostatic Mixing Valves designed to blend hot and cold water, to ensure a 
constant, safe outlet temperature and prevent scalding.

  Design and manufactured to comply with  

  BS EN1287 and BS EN1111.

  Have been independently tested and  

  certified as meeting the requirements of the  
  D08 specification under the TMV3 scheme.

  The D1089 includes right angle isolation  

 valves.

  Both the D1088 & D1089 thermostatic  

  mixing valves are certified under the   
  BuildCert TMV2 & TMV3 schemes and are  
  WRAS approved products listed in the  
  WRAS Approvals Directory:

-

  BuildCert Approval Number (TMV3):  

  BC1802/1016 (for TMV3)

-

  BuildCert Approval Number (TMV2):  

  BC1801/1016 (for TMV2)

-

  WRAS Scheme Approval Number:  

  1301096 (WRAS)

D1089

D1088

Summary of Contents for D1088

Page 1: ...BS EN1111 Have been independently tested and certified as meeting the requirements of the D08 specification under the TMV3 scheme The D1089 includes right angle isolation valves Both the D1088 D1089 thermostatic mixing valves are certified under the BuildCert TMV2 TMV3 schemes and are WRAS approved products listed in the WRAS Approvals Directory BuildCert Approval Number TMV3 BC1802 1016 for TMV3 ...

Page 2: ...s only The D1088 D1089 can be installed in any orientation Flush hot cold supply pipework before connection For the D1088 where isolation valves are not supplied isolation valves in the water supply inlets should be fitted as close as practical to the TMV For D1088 wafer strainers are supplied as shown in figure 5 For D1089 strainers are supplied and located in the isolation valve body TMV3 The D1...

Page 3: ...ure turn clockwise To set the valve to a maximum mixed water temperature in accordance with the valve application See Table 4 Once the correct outlet temperature is set the internal mechanism must be tested at least 3 times by Alternately isolate the hot cold water supply This causes the internal piston to travel its full stroke and will ensure correct operation of the valve With hot cold isolatio...

Page 4: ...rmation on the prevention of legionella etc d Record the temperature of the hot and cold water supplies e Record the temperature of the mixed water at the largest draw off flow rate f Record the temperature of the mixed water at a smaller draw off flow rate g Isolate the cold water supply to the mixing valve and monitor the mixed water temperature h Record the maximum temperature achieved as a res...

Page 5: ... integral strainers are clean b Any in line or integral check valves or other anti back siphonage devices are in good working order c Any isolating valves are fully open With an acceptable mixed water temperature complete the following procedure a Record the temperature of the hot and cold water supplies b Record the temperature of the mixed water at the largest draw off flow rate c Record the tem...

Page 6: ... b If small changes e g 1 to 2 K in mixed water temperatures are recorded in only one of these periods necessitating adjustment of the mixed water temperature then the next in service test can be deferred to 24 to 28 weeks after commissioning c If small changes e g 1 to 2 K in mixed water temperatures are recorded in both of these periods necessitating adjustment of the mixed water temperature the...

Page 7: ...rature losses in metal baths 46 C is not a safe bathing temperature for adults or children Note 3 The British Burns Association recommends 37 to 37 5 C as a comfortable bathing temperature for children In premises covered by the Care Standards Act 2000 the maximum mixed water outlet temperature is 43 C CONDITIONS OF USE Operating Pressure Range High Pressure Low Pressure Maximum Static Pressure 10...

Page 8: ...nd the terminal outlet fully open retest the flow temperature If the set temperature has moved repeat the commissioning process A fail safe test must be carried out by isolating the cold supply Once isolated the flow must reduce within a couple of seconds to a trickle depending on site conditions supply temperature pressure Then repeat fail safe test isolating the hot supply Once isolated the flow...

Page 9: ... the prevention of legionella etc d Record the temperature of the hot and cold water supplies e Record the temperature of the mixed water at the largest draw off flow rate f Record the temperature of the mixed water at a smaller draw off flow rate g Isolate the cold water supply to the mixing valve and monitor the mixed water temperature h Record the maximum temperature achieved as a result of g a...

Page 10: ... water is still flowing check that the temperature is below 46 C 5 Any TMV that has been adjusted or serviced must be re commissioned and re tested in accordance with the manufactures instructions 6 If there is no significant change to the outlet temperature 2 C or less change from the original settings and the fail safe shut of is functioning then the valve is working correctly and no further ser...

Page 11: ...e to a clean working area 3 Remove the protective cap 4 Unscrew the headwork of the valve 5 Carefully remove the temperature sensitive and piston assembly put to one side 6 Remove the main spring and flow guide carefully put to one side 7 Inspect the components for contamination or damage 8 Clean or replace as necessary 9 Remove the O ring 10 Clean the valve body and Headwork using a propriety de ...

Page 12: ...een made to ensure that the information contained in this publication is accurate at the time of publishing Crane FS assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice Designed and manufactured under quality management systems in accordance with BS EN ISO...

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