Crane BARNES PRESSURE SYSTEMS omni GRIND plus ULTRA GRIND OGP2022AUE Series Installation Manual Download Page 2 | Manualshive

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Other brand and product names are trademarks or registered trademarks of their respective holders.

® Barnes is a registered trademark of Crane Pumps & Systems, Inc

© Crane Pumps & Systems, Inc. 2003, 2/2006, 9/06

Alteration Rights Reserved

TABLE OF CONTENT

SAFETY FIRST ..................................................................................................................................3
USER GUIDE .....................................................................................................................................4

SPECIFICATIONS .........................................................................................................................5 - 6

INSTALLATION ...........................................................................................................................7 - 15
ELECTRICAL CONNECTIONS ..........................................................................................................8

EXPLODED VIEW (FIG. 9) ..............................................................................................................16
PARTS LIST .....................................................................................................................................17

EXPLODED VIEW (FIG. 10) ............................................................................................................18
PARTS LIST .....................................................................................................................................19

WARRRANTY ...................................................................................................................................21
REGISTRATION ...............................................................................................................................22
RETURNED GOODS POLICY .........................................................................................................22
START-UP REPORT .................................................................................................................23 - 24

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Summary of Contents for BARNES PRESSURE SYSTEMS omni GRIND plus ULTRA GRIND OGP2022AUE Series

Page 1: ...ram product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 118951A Rev K 1 25 NPT Universal Upgrade Core Series OGP2022AUE OGT1022AUE ...

Page 2: ...Pumps Systems Inc Crane Pumps Systems Inc 2003 2 2006 9 06 Alteration Rights Reserved TABLE OF CONTENT SAFETY FIRST 3 USER GUIDE 4 SPECIFICATIONS 5 6 INSTALLATION 7 15 ELECTRICAL CONNECTIONS 8 EXPLODED VIEW FIG 9 16 PARTS LIST 17 EXPLODED VIEW FIG 10 18 PARTS LIST 19 WARRRANTY 21 REGISTRATION 22 RETURNED GOODS POLICY 22 START UP REPORT 23 24 ...

Page 3: ...lack outs minimize water consumption at the home s to prevent sewage from backing up into the house Always keep the shut off valve completely open when system is in operation unless advised otherwise by the proper authorities Before removing the pump from the basin be sure to close the shut off valve This prevents backflow from the pressure sewer Keep the control panel locked or confined to preven...

Page 4: ...is the Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical ...

Page 5: ...ionary Faces Silicon Carbide Elastomer Buna N Hardware 300 series stainless steel CORD ENTRY 15 Ft 4 5M Cord Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 12 5 Type SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radial Thrust LOWER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radia Thrust M...

Page 6: ...ing and strain relief CORD CSA UL Approved 12 5 Automatic Pumps Type SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radial Thrust LOWER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radial Thrust MOTOR Design NEMA L Oil Filled Squirrel Cage Induction Insulation Class F SINGLE PHASE Capacitor start capacitor run LEVEL CONTROLS...

Page 7: ...alled enclosure that provides protection from the elements rain snow wind blown dust etc and whose temperature can be maintained between 40 deg F and 120 deg F If extended high humidity is expected to be a problem all exposed parts should be inspected before storage and all surfaces that have the paint scratched damaged or worn should be recoated with a air dry enamel paint All surfaces should the...

Page 8: ...MP Overload Protection The type of in winding overload protector used is referred to as an inherent overheating protector and operates on the combined effect of temperature and current This means that the overload protector will trip out and shut the pump off if the windings become too hot or the load current becomes too high It will then automatically reset and start the pump after the motor cool...

Page 9: ... guide for future reference Attach lifting device to pump 1 Make a small overhand loop in the rope 2 Bring the short end through the overhand loop 3 Place short end behind the fixed part of the rope 4 Bring end around and back into the loop 5 Pull on the fixed end of the rope away from the loop to tighten the knot NEVER LOWER OR RAISE PUMP BY THE CORD Secure pump base and level control with hardwa...

Page 10: ...hten bolts on compression flange until flush with motor housing Pump Power Large Pin Level Control Small Pin Level control cord has molded fitting at both ends of the cord Install one end to the Pump and the other end to the Level Control FIGURE 4 FIGURE 5 Automatic Pumps Pump Level Control Wiring Pump model may appear different than that shown ...

Page 11: ... by others or reuse into check valve on pump Install Hose Discharge connection to other end or hose assembly Secure pump cord s and hose assembly so they will not fall into basin and lower pump into basin Follow all O S H A guidelines NEVER LOWER OR RAISE PUMP BY THE CORD Setting Pump Into Basin Typical Installation Shown Installations will vary ...

Page 12: ...12 Typical Wiring Diagram Generic ...

Page 13: ...ontrol panel 2 Pole 20 AMP Ordered Separately Rewire existing power supplied to control panel if required WIRE FEEDING THE PANEL NEEDS TO BE AT LEAST 12 GAUGE MAY NEED TO BE LARGER DEPENDING UPON LENGTH OF RUN CONSULT QUALIFIED ELECTRICIAN FOR PROPER APPLICATION Optional Cicuit Breakers Ordered Separately PART NO DESCRIPTION 113291B 20 AMP GE THQP Snap in Breaker 105476 20 AMP DIN Rail Breaker ...

Page 14: ...14 FIGURE 7 NOTE DETERMINE IF THE PACKAGE CONTAINS AN EQD QUICK DISCONNECT IF SO GO TO PAGES 14 FIGURE 8 TIE BOTH BARE GROUND WIRES W GREEN PUMP GROUND ...

Page 15: ...15 FIGURE 8 2000 SERIES STATION WIRING WIRING FOR UNITS NOT SUPPLIED WITH FACTORY WIRED EQD ...

Page 16: ...16 FIGURE 9 PARTS LIST OGP2022AUE ...

Page 17: ...y PRS 1 NPT 15 2 069054V Grip Cord 625 750 Not Shown 16 2 097310 Nut Conduit NPT AL Not Shown 17 1 115664 Rope Poly ESPS 18 1 130979 Base ESPS CI 19 3 1 4 1 20 625 HXHD Bolt SS 20 3 131836 Washer 1 00 O D x 34 I D x 05 18 8 SS Used for E One 200 Series Stations PARTS LIST OGP2022AUE Item 5 1 25 NPT Flex Hose Part No Description Overall Length Basin Depth 130797 Hose Assembly SS Ends 46 48 60 13079...

Page 18: ...0 PARTS LIST OGT1022AUE 7 8 1 2 3 4 6 14 3 57 90 7 9 13 18 19 20 2 75 69 9 10 80 274 3 18 80 477 5 26 00 660 4 ALARM ESPS 150 ON ESPS 150 OFF ESPS 150 ESPS 150 LEVEL CONTROL SHOWN OUT OF TRUE POSITION FOR CLARITY ...

Page 19: ...054V Grip Cord 625 750 Not Shown 16 2 097310 Nut Conduit NPT AL Not Shown 17 1 115664 Rope Poly ESPS Not Shown 18 1 130979 Base ESPS CI 19 3 1 4 1 20 625 HXHD Bolt SS 20 3 131836 Washer 1 00 O D x 34 I D x 05 18 8 SS Used for E One 200 Series Stations PARTS LIST OGT1022AUE Item 5 1 25 NPT Flex Hose Part No Description Overall Length Basin Depth 130797 Hose Assembly SS Ends 46 48 60 130797A Hose As...

Page 20: ...Notes ...

Page 21: ...A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If ...

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