Crane Barnes ESPS Series Installation Manual Download Page 1

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A Crane Co. Company

INSTALLATION MANUAL

IMPORTANT!

Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program,

product changes may occur. As such Crane Pumps & Systems reserves the right to

change product without prior written noti

cation.

420 Third Street

83 West Drive, Bramton

Piqua, Ohio 45356

Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

Form No. 116953-Rev. N

NVIRONMENTALLY

EALED

RESSURE

WITCH

Manual Index

Summary of Contents for Barnes ESPS Series

Page 1: ... program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 116953 Rev N ENVIRONMENTALLY SEALED PRESSURE SWITCH Manual Index ...

Page 2: ...SCHEMATIC 5 ESPS 100 WIRING DIAGRAM JUNTION BOX TO CONTROL PANEL 6 ESPS 100 WIRING DIAGRAM SWITCH TO CONTROL PANEL UltraCAP2 7 IDENTIFICATION OF STEALTH CONTROL PANELS 8 STEALTH R O E SERIES PANELS JUNCTION BOX TO CONTROL PANEL 9 DUPLEX STEALTH R O G and C SERIES PANELS 1 HP 2 HP 200 240 VOLT 1 PHASE 10 DUPLEX STEALTH UGP UCP SERIES PANELS ALL UGP UCP HP VOLTAGE PHASE STEALTH R O G and C Except 20...

Page 3: ...under pressure WARNING DO NOT wear loose clothing that may become entangled in the impeller or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed duri...

Page 4: ...DAMENTALS OF OPERATIONS The ESPS 100 Level control is designed to be used in conjunction with a simplex pump control panel identical to those used with conventional floats It will signal the panel to turn the pump On at a point below the alarm bell as the liquid level rises in the basin The pump will then run until the liquid level drops to a point above the lower switch housing where the panel wi...

Page 5: ...5 SWITCH WIRING SCHEMATIC ...

Page 6: ...NAL NUMBER TERMINAL NUMBER DIRECT BURIAL CABLE ESPS CONTROL CORD 1 RED RED 2 BLACK BLACK 3 YELLOW WHITE 4 ORANGE ORANGE 5 BLUE GREEN NOT USED BROWN NOT USED NOTES 1 Check for nicks and defects in cable 2 Cord jacket should be slightly visible inside cord grips Approximatelt 1 4 to 1 2 3 Tighten cord grips 1 4 turn past hand tight Colors may vary on DBC ...

Page 7: ...E 1 RED 7 00 in 50 in 18 in lbs 2 BLACK 3 WHITE 4 ORANGE 5 GREEN NOTES 1 Check for nicks and defects in cable 2 Cord jacket should be slightly visible inside cord grips Approximately 1 4 to 1 2 3 Strip wire lengths and tighten per chart 4 Tighten gland nut 3 turns past hand tight 5 Tighten control panel cord grip 1 4 turn past hand tight ...

Page 8: ...ns STEALTH R or STEALTH O For STEALTH G C R O UGP and UCP Series Panels All Voltage Phase HP 2 0 Horsepower 200 240 480 or 600 Volt 3 Phase ratings 200 or 240 volt 1 phase Except STEALTH R O 200 240V 1Ph 3 0 5 0 or 7 5 Horsepower 200 or 240 Volt 1 Phase or 200 240 480 or 600 Volt 3 Phase ratings This control panel identified with a build date prior to March 2006 or earlier Carries one of the follo...

Page 9: ...ORY INSTALLED JUMPER PLACED BETWEEN TERMINAL 3 4 4 NONE FACTORY INSTALLED JUMPER PLACED BETWEEN TERMINAL 3 4 5 ORANGE BLACK 6 NONE N A 7 NONE N A 8 RED BLACK ORANGE 9 BLUE BLACK GREEN NOTES 1 Check for nicks and defects in cable 2 Cord jacket should be slightly visible inside cord grips Approximately 1 4 to 1 2 3 Tighten cord grips 1 4 turn past hand tight ...

Page 10: ...E GREEN BROWN NOT USED RED BLACK NOT USED BLUE BLACK NOT USED NOTES 1 Wire used for the jumpers is not supplied Wire size must be 18 to 14 AWG standed copper 2 To test functionallity of changes the ESPS 200 switch should be ran through two complete cycles from off to alarm making sure the lead and lag pumps change between each cycle identifies the wiring change has been properly performed ...

Page 11: ...ACK BLACK 7 ORANGE ORANGE 8 BLUE GREEN BROWN NOT USED RED BLACK NOT USED BLUE BLACK NOT USED NOTES 1 Wire used for the jumpers is not supplied Wire size must be 18 to 14 AWG standed copper 2 To test functionallity of changes the ESPS 200 switch should be ran through two complete cycles from off to alarm making sure the lead and lag pumps change between each cycle identifies the wiring change has b...

Page 12: ...means that the over temperature protector will trip out and shut the pump off if the switch becomes too hot It will then automatically reset after the switch cools to a safe temperature In the event of an over temperature the source of this condition should be determined and rectified immediately DO NOT LET THE PUMP CYCLE OR RUN IF AN OVER TEMPERATURE CONDITION OCCURS CORD CONNECTION Insert female...

Page 13: ...20 x 63 1 4 1 Stainless Steel 7 1 CORD 18 5 SOW 8 Ft CORD 18 5 SOW 15 Ft CORD 18 5 SOW 30 Ft CORD 18 5 SOW 50 Ft CORD 18 5 SOW 75 Ft CORD 18 5 SOW 100 Ft 113288A 113288 113288XC 113288XF 113288XJ 113288XL 8 VARIES ROPE 1 4 DIA 3 STRAND 115664 Polypropylene NOTES 1 Bracket may be reversed to allow switch mounting on either side of the guid rail to avoid obstructions and inlets in basin 2 Secure cor...

Page 14: ...W 100 Ft 113288A 113288 113288XC 113288XF 113288XJ 113288XL 4 3 WASHER LOCK 1 4 20 13 1 Stainless Steel 5 6 SCREW HXHD 1 4 20 x 63 1 4 1 Stainless Steel 6 1 HOOK S 13 GA 1 01 109489 Stainless Steel 7 1 WASHER FLAT 1 4 20 5 1 Stainless Steel 8 VARIES ROPE 1 4 DIA 3 STRAND 115664 Polypropylene 9 3 Washer Flat 131836 Stainless Steel NOTES 1 Position level control in basin in a level loction and not i...

Page 15: ... loop in the rope 2 Bring the short end through the overhand loop 3 Place short end behind the fixed part of the rope 4 Bring end around and back into the loop 5 Pull on the fixed end of the rope away from the loop to tighten the knot NEVER LOWER OR RAISE PUMP BY THE CORD ESPS 200 ESPS 100 ...

Page 16: ...PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 1...

Page 17: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 18: ...Notes ...

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