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When stationary member (12B) needs replaced, remove cap 

screws (18), lockwashers (19), and pull seal plate (15) from 

bearing housing (17). Press used stationary member (12B) 

from seal plate.

CAUTION! - Handle seal parts with extreme care. 

DO NOT scratch or mar lapped faces.

Replace seal plate (15) onto bearing housing (17). Lightly oil 

and replace shaft sleeve (14) and cup of stationary member 

(12B), press stationary member (12B) over shaft sleeve and 

into seal plate (15). Lightly oil shaft sleeve and inner surface 

of bellows of rotating member (12A). With lapped surface 

facing seal plate, slide rotating member (12A) onto shaft 

sleeve until lapped faces of (12A) and (12B) are together. 

Reassemble remainder of pump.

E-3) Shaft and Bearing Service:

 

Remove volute, impeller and shaft seal as outlined in 

Sections E-1 and E-2. Remove cap screw (21), and 

lockwashers (22), and pull bearing cap (20) from bearing 

housing (17). Tap on drive end of shaft (28) with a block of 

wood and a hammer to drive the shaft (28) and bearings (26) 

and (30) from bearing housing (17). Examine all parts and 

replace those showing wear and/or damage.

Upon reassembly, fill the bearing housing and shaft between 

the bearings approximately 1/3 full with grease, such as 

SOHIO FACTRAN EP-3, or equal. Reassemble remainder of 

pump.

F-1 ORDERING REPLACEMENT PARTS:

 

When ordering replacement parts, ALWAYS furnish the 

following information:

1. Pump serial number and date code. (F-4) 

2. Pump model number. (F-3) 

3. Pump part number. (F-2) 

4. Part description. 

5. Item part number. 

6. Quantity required. 

7. Shipping instructions. 

8. Billing instructions.

F-2 PART NUMBER:

 

The part number consists of a six (6) digit number, which 

appears in the catalog. A one or two letter suffix may follow 

this number to designate the design configuration. This 

number is used for ordering and obtaining information.

F-3 MODEL NUMBER:

 

This designation consists of numbers and letters which 

represent the discharge size, series horsepower, motor phase 

and voltage, speed and pump design. This number is used 

for ordering and obtaining information.

F-4 SERIAL NUMBER:

 

The serial number block will consist of a six digit number, 

which is specific to each pump and may be preceded by 

a alpha character, which indicates the plant location. This 

number will also be suffixed with a four digit number, which 

indicates the date the unit was built (Date Code).  

EXAMPLE: A012345 0490.

Reference the six digit portion (Serial Number) of this number 

when referring to the product.

Summary of Contents for Barnes 4030HCC

Page 1: ...e Pumps Systems Inc constant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 052318 Rev K Model 4030HCC ...

Page 2: ...OODS POLICY 11 WARRANT 12 START UP REPORT 13 14 WARRANTY REGISTRATION Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1984 1997 1998 2002 10 04 4 06 8 06 Alteration Rights Reserved WARNING The engine exhaust from this product contains chemicals know to the State of California to cause canc...

Page 3: ...de DO NOT exceed manufacturers recommendation for maximum performance as this could cause the motor to overheat When towing pump behind a vehicle make sure hitch is properly attached always attach safety chains WARNING If Engine driven never operate in an enclosed building or area where exhaust gases can accumulate Never operate near a building where exhaust gases can seep inside Never operate in ...

Page 4: ...cation Self Lubrication Material Rotating Faces Carbon Stationary Faces Ni Resist Elastomer Buna N Hardware 300 series stainless steel BEARING PUMP END Design Single Row Ball Lubrication Grease Factory Lubrication Load Radial Thrust BEARING DRIVE END Design Single Row Ball Lubrication Grease Factory Lubrication Load Radial Thrust OPTIONAL EQUIPMENT Discharge Check Valve Hand Primer Bronze Impeller...

Page 5: ...prevent collapsing under suction Make sure all suction system connections are tight and free of air leaks as even a very slight leak will greatly reduce priming ability and pumping efficiency CAUTION This pump should not be operated without a strainer on the end of the suction line to prevent sticks stones rags and other foreign matter from being drawn into the impeller The strainer should be clea...

Page 6: ...ing and shaft between the bearings approximately 1 3 full with grease such as SOHIO FACTRAN EP 3 or equal Reassemble remainder of pump F 1 ORDERING REPLACEMENT PARTS When ordering replacement parts ALWAYS furnish the following information 1 Pump serial number and date code F 4 2 Pump model number F 3 3 Pump part number F 2 4 Part description 5 Item part number 6 Quantity required 7 Shipping instru...

Page 7: ...tion head higher than pump designed for 4 Insufficient inlet pressure or suction head 5 Clogged foot valve strainer or pump 6 Defective wearplate s 1 Repair or replace suction line 2 Refill reprime pump casing before restarting 3 Lower suction head install foot valve and primer 4 Increase inlet pressure by adding more water to tank or increasing back pressure by turning gate valve on discharge lin...

Page 8: ...8 ...

Page 9: ...9 ...

Page 10: ...0645 1 Wear Ring 12 1 031000 Shaft Seal C NR B 13 1 059321 O Ring 14 1 030652 Shaft Sleeve 15 1 052094 Seal Plate 16 1 029915 Slinger 17 1 052101 Bearing Housing 18 4 002250 Hex Hd Capscrew 7 16 14 x 1 25 Lg 19 4 002606 Lockwasher 7 16 20 1 030651 Bearing Cap 21 4 002218 Hex Hd Capscrew 5 16 18 x 87 Lg 22 4 002602 Lockwasher 5 16 23 1 024997 Grease Seal 24 1 026997 O Ring 25 1 030650 Snap Ring 26 ...

Page 11: ... A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If...

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