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Crane BARNES 3XSHM, Installation And Operation Manual

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Crane BARNES 3XSHM Installation And Operation Manual Download Page 2

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TABLE OF CONTENTS 

  

  

SAFETY FIRST ...........................................................................................................................3 

 

A. 

GENERAL INFORMATION ......................................................................................................... 4

 

B. INSTALLATION ...................................................................................................................  4 - 18 

 

 

 

ELECTRICAL DATA ............................................................................................................. 6 - 18 

 

C. 

START-UP OPERATION ................................................................................................... 18 - 19

 

D. 

PREVENTATIVE MAINTENANCE .............................................................................................19

 

E. 

SERVICE and REPAIR ...................................................................................................... 19 - 20 

 

F. 

REPLACEMENT PARTS ...........................................................................................................21 

 

 

TROUBLE SHOOTING ..............................................................................................................22

 

 

RECOMMENDED MINIMUM SUCTION CLEARANCE (Fig. 9) ................................................23 

 

 

XSH - CROSS-SECTIONS, (Fig. 10 & 11) & EXPLODED VIEWS, (Fig. 12 & 13) ............ 24 - 25

 

 

PARTS LISTS  ................................................................................................................... 26 - 34 

 

 WARRANTY ..............................................................................................................................37

 

 

RETURNED GOODS POLICY ................................................................................................. 38

 

 

WARRANTY REGISTRATION .................................................................................................. 38

 

 

START-UP REPORT ......................................................................................................... 39 - 40

 

Other brand and product names are trademarks or registered trademarks of their respective holders.

® Barnes is a registered trademark of Crane Pumps & Systems, Inc

 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07   

 

 

 

Alteration Rights Reserved

Summary of Contents for BARNES 3XSHM

Page 1: ...ior written notification 420 Third Street 83 West Drive Brampton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 133030XP Rev AB 3XSHV Vortex Pumps 5 10HP 3450RPM 2 7 5HP 1750RPM 3XSHM Monovane Pumps 3 7 5HP 1750RPM 4XSHV Vortex Pumps 2 10HP 1750RPM 4XSHM Monovane Pumps 3 10HP 1750RPM 4XSHD Dual Vane Pumps 3...

Page 2: ...ED MINIMUM SUCTION CLEARANCE Fig 9 23 XSH CROSS SECTIONS Fig 10 11 EXPLODED VIEWS Fig 12 13 24 25 PARTS LISTS 26 34 WARRANTY 37 RETURNED GOODS POLICY 38 WARRANTY REGISTRATION 38 START UP REPORT 39 40 Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1995 1997 1998 1 2004 4 05 1 06 3 06 9 06 ...

Page 3: ...nsert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturer...

Page 4: ...or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION B INSTALLATION B 1 Location These selE contained pumping units are recommended for use in a sump lift station or basin This pump is designed for submerged continuous duty 15 minutes duty in air at nameplate horsepower pumping sewage effluent wastewater or other nonexplosive or noncorrosive liquids not above 104 F 40 C Never ins...

Page 5: ...ws into the clamping plate Slowly tighten the two screws alternating back and forth until the clamping plate is drawn down flush to the top of the cord boss on the pump The two screws should be torqued until the plate is down to a point where metal to metal contact is made between the stainless steel plate and pump housing See Fig 2 The cord assembly mounted to the pump must not be modified in any...

Page 6: ...SHVC5074 5 0 208 1 60 1750 D 27 2 35 6 99 9 125498 8 4 18 4 1 12 02 0 50 2 66 230 F 25 4 30 2 112 4 125496 12 4 18 4 86 02 0 50 2 66 3XSHVC50N4 5 0 208 3 60 1750 J 15 8 18 7 82 4 125496 12 4 18 4 86 02 0 72 230 15 17 2 92 4 125496 12 4 18 4 86 02 0 72 460 7 5 8 6 46 2 125497 12 4 18 4 86 02 2 88 3XSHVC5054 5 0 575 3 60 1750 J 6 6 9 37 125497 12 4 18 4 86 02 4 32 Moisture and Temperature sensor lea...

Page 7: ... 14 3XSHVR20N4 2 0 208 3 60 1750 P 7 4 8 3 58 2 125496 12 4 18 4 86 02 1 08 230 7 4 8 0 65 8 125496 12 4 18 4 86 02 1 08 460 3 7 4 0 32 9 125497 12 4 18 4 86 02 4 32 3XSHVR2054 2 0 575 3 60 1750 T 3 9 4 2 37 0 125497 12 4 18 4 86 02 4 32 3XSHVR3074 3 0 208 1 60 1750 D 14 9 18 5 59 1 125496 12 4 18 4 86 02 0 88 2 14 230 F 14 1 16 5 66 3 125496 12 4 18 4 86 02 0 88 2 14 3XSHVR30N4 3 0 208 3 60 1750 ...

Page 8: ...54 3 0 575 3 60 1750 N 4 5 4 9 37 0 125497 12 4 18 4 86 02 4 32 3XSHVRA5074 5 0 208 1 60 1750 D 27 2 35 6 99 9 125498 8 4 18 4 1 12 02 0 50 2 66 230 60 1750 F 25 4 30 2 112 4 125498 12 4 18 4 1 12 02 0 50 2 66 3XSHVRA50N4 5 0 208 3 60 1750 J 15 8 18 7 82 4 125496 12 4 18 4 86 02 0 72 230 60 1750 15 17 2 92 4 125496 12 4 18 4 86 02 0 72 460 60 1750 7 5 8 6 46 2 125497 12 4 18 4 86 02 2 88 3XSHVRA50...

Page 9: ...6 3XSHMPA50N4 5 0 208 3 60 1750 J 15 8 18 7 82 4 92 4 125496 12 4 18 4 86 02 0 72 230 15 0 17 2 0 72 460 7 5 8 6 46 2 125497 2 88 3XSHMPA5054 5 0 575 3 60 1750 J 6 0 6 9 37 0 125497 12 4 18 4 86 02 4 32 3XSHMPA75N4 7 5 208 3 60 1750 H 23 8 28 5 105 9 123 6 125496 12 4 18 4 86 02 0 43 230 23 7 27 2 0 43 460 11 9 13 6 61 8 125497 1 72 3XSHMPA7554 7 5 575 3 60 1750 H 9 5 10 9 49 4 125497 12 4 18 4 86...

Page 10: ...0 575 3 60 1750 T 3 9 4 2 37 0 125497 12 4 18 4 86 02 4 32 4XSHVA3074 3 0 208 1 60 1750 D 14 9 118 5 59 1 125496 12 4 18 4 86 02 0 88 2 14 230 F 14 1 16 5 66 3 125496 12 4 18 4 86 02 0 88 2 14 4XSHVA30N4 3 0 208 3 60 1750 K 9 7 11 4 58 2 125496 12 4 18 4 86 02 1 08 230 9 2 10 6 65 8 125496 12 4 18 4 86 02 1 08 460 4 6 5 3 32 9 125497 12 4 18 4 86 02 4 32 4XSHVA3054 3 0 575 3 60 1750 N 4 5 4 9 37 0...

Page 11: ...4 18 4 86 02 1 08 230 9 2 10 6 65 8 125496 12 4 18 4 86 02 1 08 460 4 6 5 3 32 9 125497 12 4 18 4 86 02 4 32 4XSHVB3054 3 0 575 3 60 1750 N 4 5 4 9 37 0 125497 12 4 18 4 86 02 4 32 4XSHVB5074 5 0 208 1 60 1750 D 27 2 35 6 99 9 125498 12 4 18 4 1 12 02 0 50 2 66 230 F 25 4 30 2 112 4 125496 12 4 18 4 86 02 0 50 2 66 4XSHVB50N4 5 0 208 3 60 1750 J 15 8 18 7 82 4 125496 12 4 18 4 86 02 0 72 230 15 0 ...

Page 12: ... 230 23 7 1 2 27 2 123 6 125496 12 4 18 4 86 02 0 43 460 11 9 1 2 13 6 61 8 125497 12 4 18 4 86 02 1 72 4XSHVBA7554 7 5 575 3 60 1750 H 9 5 1 2 10 9 49 4 125497 12 4 18 4 86 02 2 69 4XSHVBA100N4 10 0 208 3 60 1750 E 32 2 1 2 41 4 105 9 125498 8 4 18 4 1 12 02 0 43 230 29 8 1 2 35 6 123 6 125498 8 4 18 4 1 12 02 0 43 460 14 9 1 2 17 8 61 8 125497 12 4 18 4 86 02 1 72 4XSHVBA10054 10 0 575 3 60 1750...

Page 13: ...750 H 9 5 10 9 49 4 125497 12 4 18 4 86 02 2 69 4XSHMC Pump 4XSHMC5074 5 0 208 1 60 1750 D 27 2 35 6 99 9 125498 8 4 18 4 1 12 02 0 50 2 66 230 F 25 4 30 2 112 4 1 12 02 0 50 2 66 4XSHMC50N4 5 0 208 3 60 1750 J 15 8 18 7 82 4 92 4 125496 12 4 18 4 86 02 0 72 230 15 0 17 2 125496 12 4 18 4 86 02 0 72 460 7 5 8 6 46 2 125497 12 4 18 4 86 02 2 88 4XSHMC5054 5 0 575 3 60 1750 J 6 0 6 9 37 0 125497 12 ...

Page 14: ... 12 02 0 43 230 29 8 35 6 125498 1 12 02 0 43 460 14 9 17 8 61 8 125497 12 4 18 4 86 02 1 72 4XSHDF10054 10 0 575 3 60 1750 E 11 9 14 2 49 4 125497 12 4 18 4 86 02 2 69 4XSHDG Pump 4XSHDG5074 5 0 208 1 60 1750 D 27 2 35 6 99 9 125498 8 4 18 4 1 12 02 0 50 2 66 230 F 25 4 30 2 112 4 1 12 02 0 50 2 66 4XSHDG50N4 5 0 208 3 60 1750 J 15 8 18 7 82 4 92 4 125496 12 4 18 4 86 02 0 72 230 15 0 17 2 125496...

Page 15: ...er MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Power Cable Lead ID Lead ID Brown P1 Temperature Sensor Yellow P2 Temperature Sensor Orange W1 Moisture Sensor Blue W2 Moisture Sensor SINGLE PHASE 208 230 VOLT AC black molded plug SINGLE PHASE 208 230 VOLT AC black molded plug Power Cable Power Cable Motor Lead ID Motor Lead ID Green Ground Green Black 1 Run Red 2 S...

Page 16: ...CIRCUIT Single Phase Cap Chart HP RPM Cap Kit Start Relay Start Cap Run Cap 5 1750 133042 Mars 64 440MFD 330V 50MFD 370V 5 3450 141361 Mars 64 297MFD 330V 40MFD 440V 3 1750 2 1750 Single Phase Start Components FIGURE 3b ...

Page 17: ... 0 220 240 2 00 18 0 B 4 4 Moisture Sensors A normally open N O detector is installed in the pump seal chamber which will detect any moisture present and a continuity test resistor built into the motor The test resistor is rated 1 watt at 330K ohms The moisture sensors MUST be connected to moisture detector control in the control panel which includes a continuity test circuit see Figure 4 for typi...

Page 18: ...t for a threD phase installation interchange any two power cable leads at the control box Recheck the kickback rotation again by momentarily applying power C 2 2 Test Procedure For Moisture Sensor Control With a moisture detection control a normally closed push button and neon indicating lamp is typically provided as a means of checking the moisture sensing components When the push button is depre...

Page 19: ...s done to the pump CAUTION Operating pump builds up heat and pressure allow time for pump to cool to room temperature before handling or servicing E 1 Lubrication E 1 1 Checking Oil 1 Place pump on it s side and drain oil into a clean dry container 2 Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown 3 If oil is found to be clean and uncontaminated measure above...

Page 20: ...tor shaft then retaining ring 5 spring 4C and rotating member 4B from shaft See Figure 6 Examine all seal parts and especially contact faces Inspect seal for signs of wear such as uneven wear pattern on stationary members chips and scratches on either seal face DO NOT interchange seal components replace the entire shaft seal 4 If replacing seal remove stationary 4A from mounting plate by prying ou...

Page 21: ...F 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information F 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific to each pump and may be preceded by an alpha character which indicates the plant ...

Page 22: ...eller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as...

Page 23: ... 3XSHVC 3 00 76 2 3XSHVR 3XSHVR 3XSHVRA 3XSHVRA 3 50 88 9 3XSHMPA 3XSHMPA 4SHMS 4XSHMS 3 75 95 3 4SHDF 4XSHDF 4SHVA 4XSHVA 4 00 101 6 4SHVB 4XSHVB 4SHVBA 4XSHVBA 4 25 108 4SHMC 4XSHMC 4SHDG 4XSHDG 4SHMD 4XSHMD 4 75 120 7 6SHVL 6XSHVL 5 25 133 4 6SHDO 6XSHDO 5 50 139 7 4SHMB 4XSHMB 6 00 152 4 4SHME 4XSHME 4SHMEA 4XSHMEA 4SHDI 4XSHDI 6SHMN 6XSHMN 6 50 165 1 6SHMH 6XSHMH 6SHMJ 6XSHMJ 6SHDK 6XSHDK 6SH...

Page 24: ...24 23 1 5 2 9 7 8 8A 6 11 OIL FILL FIGURE 10 XSH Pump Series Cross Sections 23 1 2 9 5 6 7 8 8A 11 10 OIL FILL FIGURE 11 XSH Vortex XSH Enclosed Items Not Shown 41 42 ...

Page 25: ...25 XSH Pump Series Exploded Views FIGURE 12 FIGURE 13 XSH Vortex XSH Enclosed Items Not Shown 41 42 ...

Page 26: ...MATERIAL 1 1 No Resale Driver Assembly 2 6 127223 π Screw SHCS M12 x 1 75 x 25 18 8 SS 5 2 133048 Ring Retaining EXT 5100 420 SS 6 See Table Impeller Ductile Iron 7 1 Q21 20 J8 Key x x 1 303 SS 8 1 136284 Screw SHCS M12 x 1 75 x 30 18 8 SS 8A 1 136233 Washer Impeller 50 x 1 50 18 8 SS 9 See Table O Ring Volute Buna N 10 See Table Wear Ring Bronze 11 See Table Volute Cast Iron 23 1 133032 Handle Li...

Page 27: ... 1 12in 28 4mm Note 1 Standard Motor includes Moisture Temperature Sensors and Carbon Ceramic Buna N Inner Silicon Carbide Silicon Carbide Buna N Outer Shift Seals Note 2 Item 4 is for Outer seal replacement ONLY Volute Pilot Diameter Model Volute Size Volute P N Volute Kit P N Volute Wear Ring P N O Ring P N 3XSHVC 208mm 143800 144036 N A 125857 200 3XSHVR 180mm 133035 138609 N A 125857 163 3XSHV...

Page 28: ...3273TJ 135mm 5 31in 125456TK 143273TK 130mm 5 12in 125456TL 143273TL 125mm 4 92in 125456TM 143273TM 120mm 4 72in 125456TN 143273TN 115mm 4 53in 125456TP 143273TP 110mm 4 33in 125456TR 143273TR 105mm 4 13in 125456TS 143273TS 100mm 3 94in 125456TT 143273TT 95mm 3 74in 125456TU 143273TU F Impeller Trim Dia mm in Ductile Iron Part No Nihard Part No 190mm 7 48in 133052 143277 185mm 7 28in 133052TA 1432...

Page 29: ...6 10in 137353TS 143920TS 150mm 5 91in 137353TT 143920TT 145mm 5 71in 137353TU 143920TU RA Impeller Trim Dia mm in Ductile Iron Part No Nihard Part No 190mm 7 48in 137351 143291 185mm 7 29in 137351TA 143291TA 180mm 7 09in 137351TB 143291TB 175mm 6 89in 137351TC 143291TC 170mm 6 69in 137351TD 143291TD 165mm 6 50in 137351TE 143291TE 160mm 6 30in 137351TF 143291TF 155mm 6 10in 137351TG 143291TG 150mm ...

Page 30: ...15 80 4XSHVBA 125506 3 15 80 4XSHMC 125506 3 15 80 4XSHDG 125506 3 15 80 4XSHMD 125506B 6 50 165 6XSHVL 125506 3 15 80 6XSHDO 125506B 6 50 165 4XSHMB 125506B 6 50 165 4XSHME 125506B 6 50 165 4XSHMEA 125506B 6 50 165 4XSHDI 125506B 6 50 165 6XSHMN 125506B 6 50 165 6XSHMH 125506B 6 50 165 6XSHMJ 125506B 6 50 165 6XSHDK 125506B 6 50 165 6XSHVT 125506B 6 50 165 8XSHDU 125506B 6 50 165 8XSHTM 125506C 1...

Page 31: ...olute O Ring option 1 Volute O Ring option 2 Volute O Ring option 3 External Retaining Ring NOTE Kit contains hardware your pump may not require Cord Attachment Kit includes Attachment screws Lifting Handle Kit includes Lifting Handle Attachment hardware Additional Components Component Part No Single Sale Kit Impeller See Table Yes N A Wear Ring See Table Yes Volute Kit Lifting Handle 133032 Yes N...

Page 32: ...6 3XSHVR50N2 138580 XP 138615 XP 138609 138614 140152 18 133032 KIT 125506 3XSHVR7552 138580 XP 138615 XP 138609 138614 140152 18 133032 KIT 125506 3XSHVR75N2 138580 XP 138615 XP 138609 138614 140152 18 133032 KIT 125506 3XSHVR10052 138580 XP 138615 XP 138609 138614 140152 18 133032 KIT 125506 3XSHVR100N2 138580 XP 138615 XP 138609 138614 140152 18 133032 KIT 125506 3XSHVRA2054 138580 XP 138615 XP...

Page 33: ...38615 XP 138597 138614 140152 18 133032 KIT 125506 4XSHVB2074 138580 XP 138615 XP 138597 138614 140152 18 133032 KIT 125506 4XSHVB20N4 138580 XP 138615 XP 138597 138614 140152 18 133032 KIT 125506 4XSHVB3054 138580 XP 138615 XP 138597 138614 140152 18 133032 KIT 125506 4XSHVB3074 138580 XP 138615 XP 138597 138614 140152 18 133032 KIT 125506 4XSHVB30N4 138580 XP 138615 XP 138597 138614 140152 18 13...

Page 34: ...IT 125506 4XSHMC100N4 138580 XP 138615 XP 138598 138614 140152 18 133032 KIT 125506 4XSHDF3054 138580 XP 138615 XP 138601 138614 140152 18 133032 KIT 125506 4XSHDF3074 138580 XP 138615 XP 138601 138614 140152 18 133032 KIT 125506 4XSHDF30N4 138580 XP 138615 XP 138601 138614 140152 18 133032 KIT 125506 4XSHDF5054 138580 XP 138615 XP 138601 138614 140152 18 133032 KIT 125506 4XSHDF5074 138580 XP 138...

Page 35: ...Notes ...

Page 36: ...Notes ...

Page 37: ...support any Warranty claims This Warranty shall not apply to any product or part of product which has been subject to misuses negligence accident operation outside of our published hydraulic curve parameters used in a manner contrary to printed Instructions or damaged due to a defective power supply improper electrical protection excessive abrasive wear or faulty installation or repair THE SOLE AN...

Page 38: ... Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor IMPORTANT WARRANTY INFORMATION W...

Page 39: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Page 40: ...controls installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ____________________...

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