background image

7

General Comments:

 

1)  Never work in the sump with the power on.

2)  Level controls are factory set for a pumping differential 

 

of 9 inches. If that is the cycle desired, simply circle

 

the discharge pipe with the pipe mounting strap, feed 

 

the end through the worm drive, and tighten with a 

 

screwdriver. Be certain that the level control cannot 

 

hang up or foul in its swing. Also, make certain the 

 

pump impeller is still submerged when the level control

 

is in the “OFF” mode.

3)  If a higher pump differential is needed, grip the cord 

 

near the neck of the float, then using the other hand,

 

exert a steady force on the lower edge of the cable 

 

clamp. The cable clamp should slide up to the new 

 

pivot point. Attach the level control to the discharge 

 

hose in the manner described above.

4)  Plug the level control plug into the GFI receptacle, 

 

then plug the pump into the piggyback plug. One cycle

 

of operation should be observed, so that any potential

 

problems can be corrected.

5)  It is recommended that the float should be set to 

 

insure that the sump well liquid level never drops 

 

below the top of the motor housing or a minimum level 

 

of 3 inches on BP Series and 6 inches on SE Series 

 

above the pump bottom.

6.)  Figure 3 shows a typical connection for pumps with the

 

wide angle float and piggy-back plug, for manual and

 

automatic operations.

Automatic - 

 

Plug float cord into outlet, then plug pump

 

      

cord into float cord.

Manual - 

 

Plug pump cord directly int outlet.

C-4) Electrical Connections:

An acceptable motor control switch shall be provided at the 

time of installation.

 

C-4.1) Power Cords:

The cord assembly mounted to the pump must not be modified 

in  any  way  except  for  shortening  to  a  specific  application. 

Any splice between the pump and the control panel must 

be made in accordance with all applicord electric codes. It is 

recommended that a junction box, if used, be mounted outside 

the sump or be of at least Nema 4 (EEMAC-4) construction if 

located within the wet well.

 DO NOT USE THE POWER OR 

CONTROL CORD TO LIFT PUMP.

 

NOTE:

 

THE WHITE WIRE 

IS NOT A NEUTRAL OR GROUND LEAD, BUT A POWER 

CARRYING CONDUCTOR.

C-4.2) Overload Protection:

Single Phase -

 The type of in-winding overload protector used 

is referred to as an inherent overheating protector and operates 

on the combined effect of temperature and current. This means 

that the overload protector will trip out and shut the pump off 

if the windings become too hot, or the load current passing 

through them becomes too high. It will then automatically 

reset and start the pump up after the motor cools to a safe 

temperature. In the event of an overload, the source of this 

condition should be determined and rectified immediately. 

DO 

NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD 

CONDITION OCCURS !

If current through the temperature sensor exceeds the values 

listed, an intermediate control circuit relay must be used 

to reduce the current or the sensor will not work properly. 

TEMPERATURE SENSOR ELECTRICAL RATINGS

Volts

Continuous 

Amperes

Inrush 

Amperes

110-120

3.00

30.0

220-240

1.50

15.0

440-480

0.75

7.5

600

0.60

6.0

C-4.4) Wire Size:

Consult a qualified electrician for proper wire size if additional 

power cord length is required. See table on pages 8 and 9 for 

electrical information.

FIGURE 3

120 Volt 1 Phase

Manual

Automatic

MODEL 

NO

HP VOLT/PH Hz RPM

(Nom)

NEMA

START

CODE

INSUL.

CLASS

FULL

LOAD

AMPS

LOCKED

ROTOR

AMPS

CORD

SIZE

CORD

TYPE

CORD

O.D

inch (mm)

WINDING RESISTANCE

Emerson

Main-Start

G.E.

Main-Start

SF51

0.5

120/1

60 1750

F

B

11.6

21.3

14/3 SJTOW 0.375 (9.5)

-----

1.51 - 16.10

3SF1074L 1.0 200-240/1 60 1750

D/G

F

8.8/8.3 21.5/25.8

14/3

SOW 0.530 (13.5) 1.86 - 10.20 2.74 - 10.56

Winding Resistance ± 5%.  

Pump rated for operation at ± 10% voltage at motor.

Summary of Contents for BARNES 3SF-L Series

Page 1: ... Inc constant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 109999 Rev U Series SF 3SF L 5 1 0 HP 1750 RPM 60 Hz ...

Page 2: ...XPLODED VIEW Fig 16 15 PARTS LIST 16 17 RETURNED GOODS POLICY 12 WARRANTY 18 START UP REPORT 21 22 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps...

Page 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Page 4: ... 1750 RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial LOWER BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single phase Torque Curve Oil Filled Squirrel Cage Induction Insulation Class B Class F on selected models SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor OPTIONAL EQUIPMENT Seal Material I...

Page 5: ...relief SPEED 1750 RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial LOWER BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single phase Torque Curve Oil Filled Squirrel Cage Induction Insulation Class B Class F on selected models SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor OPTIONAL EQUIPMENT Sea...

Page 6: ... is not installed under water for more than one 1 month 2 Immediately upon satisfactory completion of the test the pump is removed thoroughly dried repacked in the original shipping container and placed in a temperature controlled storage area B 4 Service Centers For the location of the nearest Barnes Service Center check your Barnes representative or Crane Pumps Systems Inc Service Department in ...

Page 7: ...be made in accordance with all applicord electric codes It is recommended that a junction box if used be mounted outside the sump or be of at least Nema 4 EEMAC 4 construction if located within the wet well DO NOT USE THE POWER OR CONTROL CORD TO LIFT PUMP NOTE THE WHITE WIRE IS NOT A NEUTRAL OR GROUND LEAD BUT A POWER CARRYING CONDUCTOR C 4 2 Overload Protection Single Phase The type of in windin...

Page 8: ...n be expected to operate for years on normal sewage pumping without failing However as with any mechanical piece of equipment a preventive maintenance program is recommended and suggested to include the following checks 1 Inspect motor chamber for oil level and contamination and repair as required per section F 1 2 Inspect impeller and body for excessive build up or clogging and repair as required...

Page 9: ...Oil Circulating 22 Imperial Oil Voltesso 35 Shell Canada Transformer 10 Texaco Diala Oil AX Woco Premium 100 F 2 Impeller and Volute Service F 2 1 Disassembly and Inspection To clean out volute 1 or replace impeller 33 disconnect power remove hex bolts 26 and lockwasher 12 vertically lift motor and seal plate assembly from volute 1 see Figure 5 Clean out body if necessary Clean and examine impelle...

Page 10: ...ked or resting on bellows tail Slide retaining ring 28d over shaft and let rest on spring 28c Replace snap ring 32 in groove of shaft Set square ring 27 in groove on outer seal plate 29 and place outer seal plate 29 onto inner seal plate 5 Replacesocketheadcapscrews 64 andtorqueto60in lbs F 4 Motor and Bearing Service F 4 1 Disassembly and Inspection To examine or replace the motor 7 capacitor 9 a...

Page 11: ...he bearing only until bearing seats against the retaining ring 24 Included with motor Motor Slide lower bearing 25 and motor shaft squarely into the seal plate 5 until bearing seats on the bottom Place stator over rotor lining up motor bolts with holes in seal plate 5 Position capacitor 9 single phase units so that it will lay on the opposite side of the cord entry bosses of the motor housing 6 Re...

Page 12: ...rmation G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific to each pump and may be preceded by a alpha character which indicates the...

Page 13: ...edom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to el...

Page 14: ...14 FIGURE 15 ...

Page 15: ...15 FIGURE 16 ...

Page 16: ...Lg 24 1 085326 Retaining Ring Included with motor 25 1 017414 Bearing 26 4 1 135 1 Cap Screw 5 16 18 x 1 75 Lg Stainless 27 1 027269 Square Ring 28 1 Shaft Seal 005080 Carbon Ceramic Buna N 005080SB Tungsten Tungsten Buna N 005080SD Silicon Carbide Silicon Carbide Buna N STD 005080SF Carbon Ceramic Viton 005080SH Tungsten Tungsten Viton 005080SK Silicon Carbide Silicon Carbide Viton 005080SM Silic...

Page 17: ...r 2 Discharge 3 8 Stainless 47 2 084948 Socket Head Cap Screw 1 4 20 x 1 25 Lg Stainless 60 A R Loctite 603 65 1 625 02117 Sleeve Fiberglass 66 1 030068 Jam Nut 20 S S TABLE 2 POWER CORD SETS CABLE LENGTH ITEM 16 240 VOLT 1 PHASE includes plug ITEM 16 240 VOLT 1 PHASE no plug 8 FT 103756A 103741A 15 FT STD 103756 103741 20 FT 103756XA 103741XA 30 FT 103756XC 103741XC 50 FT 103756XF 103741XF 75 FT ...

Page 18: ...TION Your product is covered by a warranty www cranepumps com downloadables CATALOGS_OIPMs Warranty 24MonthWarranty pdf If you have a claim under the provisions of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Reviews: