Crane BARNES 2020HC Installation And Operation Manual Download Page 3

Please Read This Before Installing Or Operating Pump. This
information is provided for 

SAFETY and to PREVENT EQUIPMENT

PROBLEMS.

 To help recognize this information, observe the

following symbols:

IMPORTANT!

 Warns about hazards that can result in

personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which

could result in damage to the machine or equipment if ignored.

CAUTION !

   Warns about hazards that 

can or will cause minor

personal injury or property damage if ignored. Used with symbols
below.

WARNING ! 

  Warns about hazards that 

can or will cause serious

personal injury, death, or major property damage if ignored. Used
with symbols below.

 

Only qualified personnel should install, operate and repair pump.
Any wiring of pumps should be preformed by a qualified electrician.

  

WARNING !

 To reduce risk of electrical shock, pumps and

  control panels must be properly grounded in accordance
  with the National Electric Code (NEC) or the Canadian
  Electrical Code (CEC) and all applicable state, province,
  local codes and ordinances. Improper grounding voids
  warranty

  

WARNING !

 To reduce risk of electrical shock, always

  disconnect the pump from the power source before
  handling or servicing. Lock out power and tag.

  WARNING !

  Operation against a closed

  discharge valve will cause premature bearing
and seal failure on any pump, and on end suction

and self priming pump the heat build may cause the generation of
steam with resulting dangerous pressures. It is recommended that
a high case temperature switch or pressure relief valve be installed
on the pump body.

  CAUTION !

 Pumps build up heat and

  pressure during operation-allow time
   for pumps to cool before handling or servicing.

  WARNING !

 Do not pump hazardous materials

  (flammable, caustic, etc.) unless the pump is
  specifically designed and designated to handle them.

 

CAUTION !

 Do not block or restrict discharge hose,

 as discharge hose may whip under pressure.

  

WARNING ! 

Do not wear loose clothing that may become

  entangled in moving parts. Always wear appropriate 
  safety gear, such as safety glasses, when working on 
  the pump or piping.

 

 WARNING ! 

Keep clear of suction and discharge 

  openings. 

DO NOT

 insert fingers in pump with power on.

 Always Wear Eye Protection When Working On Pumps.

  Make sure lifting devices are securely fastened each time
  before lifting. 

DO NOT

 operate pump without guards and

  safety devices in place. Always replace safety devices that
  have been removed during service or repair. Secure the
  pump in its operating position so it can not tip over, fall 
  or slide.

  

DO NOT 

exceed manufacturers recommendation for

  maximum performance, as this could cause the 
  motor/engine to overheat.

 

WARNING !

 Cable should be protected at all times to 

  avoid punctures, cut, bruises and abrasions. Inspect
  frequently. Never handle connected power cords with 
  wet hands.

  

WARNING !

  To reduce risk of electrical shock, all 

  wiring and junction connections should be made per 
  the NEC or CEC and applicable state or province and 
  local codes. Requirements may vary depending on 
  usage and location.

  Products returned must be cleaned, sanitized,
  or decontaminated as necessary prior to shipment,
  to insure that employees will not be exposed to health
   hazards in handling said material. All applicable laws and
  regulations shall apply.

   Bronze/brass and bronze/brass fitted pumps may contain
  lead levels higher than considered safe for potable water
   systems. Various government agencies have determined
  that leaded copper alloys should not be used in potable
  water applications. For non-leaded copper alloy
  materials of construction, please contact factory.

  Barnes® Pumps, Inc. is not responsible for losses, injury,
  or death resulting from a failure to observe these safety
  precautions, misuse or abuse of pumps or equipment.

SAFETY  FIRST!

Hazardous fluids

 can

cause fire or explosions,
burns or death could result.

Extremely hot

 -

Severe burns can
occur on contact.

Eye protection
required

Hazardous voltage

 can

shock, burn or cause
death.

Toxic Fumes

 -

Breathing can cause 
nausea, fainting or death.

Hazardous pressure

Eruptions or explosions
could cause personal 
injury or property damage

Biohazard

 can cause 

serious personal injury.

Rotating machinery 

 Amputation or severe 
 laceration can result.

3

Manual Index

Summary of Contents for BARNES 2020HC

Page 1: ...gram product changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification Model 2020HC BARNES 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS SYSTEMS A Crane Co Company Manual Index DISCONTINUE...

Page 2: ...S POLICY 11 WARRANTY START UP REPORT WARRANTY REGISTRATION Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Barnes Pumps Inc Barnes Pumps Inc 1984 1997 1998 2002 Alteration Rights Reserved Printed in U S A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause can...

Page 3: ...appropriate safety gear such as safety glasses when working on the pump or piping WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power on Always Wear Eye Protection When Working On Pumps Make sure lifting devices are securely fastened each time before lifting DO NOT operate pump without guards and safety devices in place Always replace safety devices that h...

Page 4: ...HECK VALVE 2 51mm Discharge Material Valve Flap Neoprene Weights Cast Iron ASTM A 48 Class 30 BASE Steel with Carrying Handles STRAINER 2 51mm Suction Steel PRIMER Exhaust with 0 150PSI Compound Pressure and Vacuum Gauge ENGINE Make Model Briggs Stratton 23 Gasoline Type 4 Cycle Single Cylinder Air Cooled Displacement 22 97 Cu In Oil Capacity 4 Pints Air Cleaner Oil Bath Fuel Tank 6 Quarts Start M...

Page 5: ...and to assure seal and impeller rotate freely If it is required that the pump be installed and tested before the long term storage begins such installation will be allowed provided 1 The pump is not installed under water for more than one 1 month 2 Immediately upon satisfactory completion of the test the pump is removed thoroughly dried repacked in the original shipping container and placed in a t...

Page 6: ...d U cup 21 Examine impeller inlet hub for excessive wear and examine square ring and U cup replace if required When impeller 15 is to be replaced loosen impeller with a block of wood and a hammer The impeller thread is right hand and to loosen turn counterclockwise At reassembly handle impeller carefully so as not to damage the impeller inlet hub which is a machined sealing surface and any damage ...

Page 7: ...may be preceded by a alpha character which indicates the plant location This number will also be suffixed with a four digit number which indicates the date the unit was built Date Code EXAMPLE A012345 0490 Reference the six digit portion Serial Number of this number when referring to the product Lightly oil and replace shaft sleeve 3 Lightly oil inner surface of bellows of rotating member 10B With...

Page 8: ...foot valve strainer or pump 6 Defective wearplate s 1 Repair or replace suction line 2 Refill reprime pump casing before restarting 3 Lower suction head install foot valve and primer 4 Increase inlet pressure by adding more water to tank or increasing back pressure by turning gate valve on discharge line to partially closed position 5 Unclog clear or replace as necessary 6 Replace Pump overloads d...

Page 9: ...9 Manual Index ...

Page 10: ...ut 5 16 18 002501 17 3 Pipe Plug 375 NPT 015000 18 1 Check Valve Assy 021857 18a 1 Weight 2 25 001338 18b 1 Weight 1 56 001339 18c 1 Gasket 021577 18d 1 RDHD Screw 1 4 20 x 625 Lg 023469 19 1 CheckValve Body 021041 20 4 Cap Screw 1 92 6 22 1 Gage Compound 0 150 PSI 011113 1 Base Assembly 088389 24 1 Base Channel LH 021924 25 1 Base Channel RH 021925 26 4 Cap Screw 3 8 16 x 1 25 Lg 002235 27 4 Lock...

Page 11: ... warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws A...

Page 12: ...ield performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or accessories suppl...

Page 13: ... in Charge of Pump Phone Purchased from Crane Pumps Systems Representative Distributor Pumps Model Brand Part Number Trailer type Skid Mounted Contractor Trailer Highway Trailer Other Condition of Equipment Good Fair Poor Condition of Trailer Good Fair Poor Condition of Pump Good Fair Poor Condition of Engine Good Fair Poor Startup Checklist BEFORE Starting Engine Check Add Engine Oil Check Add Fu...

Page 14: ...pany Date I Certify this report to be accurate Name of Start Up person Employed by Date Date and Time of Start Up Present at Start Up Engineer Operator Contractor Other To be filled out by factory Start Up form checked by Date warranty registration mailed 14 Manual Index ...

Page 15: ...NO PART NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor Manual Index ...

Page 16: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE Manual Index ...

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