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SECTION B: GENERAL INFORMATION

B-1) To the Purchaser:

Congratulations! You are the owner of one of the fi nest pumps 
on the market today. CP&S pumps are products engineered 
and manufactured of high quality components. Over one 
hundred years of pump building experience along with a 
continuing quality assurance program combine to produce a 
pump which will stand up to the toughest applications.

This manual will provide helpful information concerning 
installation, maintenance, and proper service guidelines.

B-2) Receiving:

Upon receiving the pump, it should be inspected for damage 
or shortages. If damage has occurred, fi le a claim immediately 
with the company that delivered the pump. If the manual is 
removed from the packaging, do not lose or misplace.

B-3) Storage:
Short Term -

 CP&S Pumps are manufactured for effi  cient 

performance following short inoperative periods in storage. 
For best results, pumps can be retained in storage, as factory 
assembled, in a dry atmosphere with constant temperatures for 
up to six (6) months.

Long Term -

 Any length of time exceeding six (6) months, but 

not more than twenty-four (24) months. The unit should be 
stored in a temperature controlled area, a roofed over walled 
enclosure that provides protection from the elements (rain, 
snow, wind-blown dust, etc.), and whose temperature can be 
maintained b40°F and +120°F. (4.4 - 49°C).

Pump should be stored in its original shipping container. 
On initial start up, rotate impeller by hand to assure seal 
and impeller rotate freely. If it is required that the pump be 
installed and tested before the long term storage begins, such 
installation will be allowed provided:

1.)  The pump is not installed under water for more than one
 

(1) month.

2.)  Immediately upon satisfactory completion of the test, the
 

pump is removed, thoroughly dried, repacked in the

 

original shipping container, and placed in a temperature

 

controlled storage area.

B-4) Service Centers:

For the location of the nearest CP&S Center, check with your 
CP&S representative or Crane Pumps & Systems, Inc., 
Service Department in Piqua, Ohio, telephone (937) 778-8947 
or Crane Pumps & Systems Canada, in Brampton, Ontario, 
(905) 457-6223.

SECTION C: INSTALLATION

C-1) Location:

These pumping units are self-contained and are recommended 
for use in a sump, lift station or basin. The sump, lift station or 
basin shall be vented in accordance with local plumbing codes.

This pump is designed to pump sewage, effl  uent, or other 
nonexplosive or noncorrosive wastewater and shall 

NOT

 be 

installed in locations classifi ed as Class I Division 1 hazardous 
in accordance with the National Electrical Code (NEC), ANSI/
NFPA 70 or the Canadian Electrical Code (CEC). Never install 
the pump in a trench, ditch or hole with a dirt bottom; the legs 
will sink into the dirt and the suction will become plugged. 

C-1.1) Submergence:

It is recommended that the pump be operated in the submerged 
condition and the sump liquid level should never be less than 
dimension “A” in Figure 1.

C-2) Discharge:

Discharge piping should be as short as possible. Both a check 

valve and a shut-off  valve are recommended for each pump 

being used. The check valve is used to prevent backfl ow into 

the sump. Excessive backfl ow can cause fl ooding and/or 

damage to the pump. The shut-off  valve is used to stop system 

fl ow during pump or check valve servicing.

C-3) Electrical Connections:
C-3.1) Power Cord:

The cord assembly mounted to the pump must not be modifi ed 
in any way except for shortening to a specifi c application. 
Any splice between the pump and the control panel must be 
made in accordance with all applicable electric codes. It is 
recommended that a junction box, if used, be mounted outside 
the sump or be of at least NEMA 4 (EEMAC-4) construction 
if located within the wet well. 

DO NOT USE THE POWER 

CORD TO LIFT PUMP. NOTE: THE WHITE WIRE IS NOT A 
NEUTRAL OR GROUND LEAD, BUT A POWER CARRYING 
CONDUCTOR. THE GREEN LEAD IS FOR CONNECTION TO 
GROUND.

FIGURE 1

BOTTOM OF FEET

MINIMUM

SUBMERGENCE

LEVEL

RECOMMENDED

SUBMERGENCE

LEVEL

A = 10.00

(254)

Summary of Contents for 053749

Page 1: ...oduct improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Brampton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 133460 Rev B Series 3SE HD Heavy Duty 1 5 2HP 1750RPM Manual Index ...

Page 2: ...NS 4 B GENERAL INFORMATION 5 C INSTALLATION 5 6 ELECTRICAL DATA 7 D START UP OPERATION 6 E PREVENTATIVE MAINTENANCE 6 F SERVICE and REPAIR 6 11 G REPLACEMENT PARTS 11 WIRE SCHEMATICS 12 TROUBLE SHOOTING 13 CROSS SECTION Figure 11 14 EXPLODED VIEW Figure 12 15 PARTS LIST 16 17 WARRANTY 18 RETURNED GOODS POLICY 19 WARRANTY REGISTRATION 19 SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTR...

Page 3: ...e openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT e...

Page 4: ... Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single phase NEMA B Three Phase Torque Curve Oil Filled Squirrel Cage Induction Insulation Class B SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor THREE PHASE 200 230 460 is Tri voltage motor Requires overload protection to be included in control panel OPTIONAL EQUIPMENT Seal Material Impeller Trims Ad...

Page 5: ...4 Service Centers For the location of the nearest CP S Center check with your CP S representative or Crane Pumps Systems Inc Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These pumping units are self contained and are recommended for use in a sump lift station or basin The sump lift station...

Page 6: ...d and allowing the pump to operate through its pumping cycle The time needed to empty the system or pump down time along with the volume of water should be recorded SECTION E PREVENTATIVE MAINTENANCE As the motor is oil filled no lubrication or other maintenance is required and generally CP S pumps will give very reliable service and can be expected to operate for years on normal sewage pumping wit...

Page 7: ...230 3 60 1750 H L 8 8 8 0 30 4 36 0 12 4 SOOW SOW 68 17 4 1 9 3SE1544HD 1 5 460 3 60 1750 L 4 0 17 5 14 4 SOOW SOW 57 14 5 7 0 3SE2024HD 2 0 230 1 60 1750 B 14 5 29 0 12 3 SOOW SOW 61 15 5 1 5 5 0 3SE2094HD 2 0 200 230 3 60 1750 J M 15 4 14 0 44 1 50 8 12 4 SOOW SOW 68 17 4 1 9 3SE2044HD 2 0 460 3 60 1750 M 7 0 25 4 14 4 SOOW SOW 57 14 5 7 0 Winding Resistance 5 measured from terminal block Pump r...

Page 8: ...ers 18 vertically lift motor and seal plate assembly from volute 25 Clean out volute if necessary Clean and examine impeller 27 for pitting or wear replace if required inspect gasket 37 and replace if cut or damaged If the impeller 27 needs replacing remove hex nut 33 and washer 26 The impeller is keyed onto the shaft with a woodruff key 32 and to remove pull impeller straight off the shaft using a ...

Page 9: ...ponents replace the entire shaft seal 38 If replacing seal remove stationary 38a from seal plate 24 by prying out with flat screwdriver Bearing Examine bearing 39 and replace if required If re placement is required remove bearing 39 from motor shaft us ing a wheel puller Washer 28 retaining ring 29 and conduit bushing 30 can now be removed from motor shaft IMPORTANT All parts must be clean before r...

Page 10: ...r Position square ring 36 on seal plate 24 and lower motor housing 2 over motor and into pilot Place socket head cap screws 35 through seal plate 24 into motor housing 2 and torque to 75 inch pounds Make wire connections per paragraph F 3 3 Assemble impeller and volute per paragraph F 2 2 F 3 3 Wiring Connections Check power cord 10 for cracks or damage and replace if required see Figure 11 Make i...

Page 11: ...ions 8 Billing Instructions G 2 PART NUMBER The part number consists of a six 6 digit number which appears in the catalog A one or two letter suffix may follow this number to designate the design configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and...

Page 12: ...12 FIGURE 10 ...

Page 13: ...d condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump te...

Page 14: ...14 FIGURE 11 ...

Page 15: ...15 25 37 19 33 26 46 27 20 40 41 35 24 39 28 30 29 38 1 32 3 16 45 36 18 2 50 5 7 49 6 4 9 15 47 8 10 4 6 47 14 47 FIGURE 12 ...

Page 16: ... 1 Phase 460V 3 Phase 14 1 133495 Bracket Capacitor 1 Phase ONLY 15 1 See Table 2 Power Cord Terminal Block 16 1 105111 Ground Wire Assy 14AWG x 8 LG Grn 230V 1 3Phase 1 105111B Ground Wire Assy 12AWG x 8 LG Grn 460V 3Phase 17 3 105149A Jumper Wire Assy 230V 3 Phase 18 4 20 14 1 3 8 Lock Washer SS 19 4 033824 Stud 3 8 16 x 2 LG SS 20 2 026989 Shim 005 SS Use as required 2 028120 Shim 010 SS Use as...

Page 17: ...octite RC603 Green 47 A R Loctite 242 41 Blue 49 A R Loctite PST 567 White Pipe Sealant 50 A R 15 23 1 3 8 16 Hex Nut SS TABLE 2 POWER CORD SETS MODEL NUMBER 30 FT POWER 50 FT POWER 100 FT POWER TERMINAL BLOCK POWER 3SE1524HD 109498XC 109498XF 109498XL 103760 3SE1594HD 109492XC 109492XF 109492XL 103586 3SE1544HD 103742XC 103742XF 103742XL 103583 3SE2024HD 109498XC 109498XF 109498XL 103760 3SE2094H...

Page 18: ... PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 ...

Page 19: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

Page 20: ...20 Notes ...

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