Crane 053749 Page 1 Installation Manual Download

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A Crane Co. Company

BARNES

INSTALLATION MANUAL

Submersible Sewage Pump

IMPORTANT!

Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program,

product changes may occur. As such Crane Pumps & Systems reserves the right to

change product without prior written noti

cation.

420 Third Street

83 West Drive, Brampton

Piqua, Ohio 45356

Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

Form No. 133460-Rev. B

Series: 3SE-HD

(Heavy Duty)

1.5 & 2HP, 1750RPM

Manual Index

Summary of Contents for 053749

Page 1: ...oduct improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Brampton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 133460 Rev B Series 3SE HD Heavy Duty 1 5 2HP 1750RPM Manual Index ...

Page 2: ...NS 4 B GENERAL INFORMATION 5 C INSTALLATION 5 6 ELECTRICAL DATA 7 D START UP OPERATION 6 E PREVENTATIVE MAINTENANCE 6 F SERVICE and REPAIR 6 11 G REPLACEMENT PARTS 11 WIRE SCHEMATICS 12 TROUBLE SHOOTING 13 CROSS SECTION Figure 11 14 EXPLODED VIEW Figure 12 15 PARTS LIST 16 17 WARRANTY 18 RETURNED GOODS POLICY 19 WARRANTY REGISTRATION 19 SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTR...

Page 3: ...e openings DO NOT insert ﬁngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT e...

Page 4: ... Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single phase NEMA B Three Phase Torque Curve Oil Filled Squirrel Cage Induction Insulation Class B SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor THREE PHASE 200 230 460 is Tri voltage motor Requires overload protection to be included in control panel OPTIONAL EQUIPMENT Seal Material Impeller Trims Ad...

Page 5: ...4 Service Centers For the location of the nearest CP S Center check with your CP S representative or Crane Pumps Systems Inc Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These pumping units are self contained and are recommended for use in a sump lift station or basin The sump lift station...

Page 6: ...d and allowing the pump to operate through its pumping cycle The time needed to empty the system or pump down time along with the volume of water should be recorded SECTION E PREVENTATIVE MAINTENANCE As the motor is oil ﬁlled no lubrication or other maintenance is required and generally CP S pumps will give very reliable service and can be expected to operate for years on normal sewage pumping wit...

Page 7: ...230 3 60 1750 H L 8 8 8 0 30 4 36 0 12 4 SOOW SOW 68 17 4 1 9 3SE1544HD 1 5 460 3 60 1750 L 4 0 17 5 14 4 SOOW SOW 57 14 5 7 0 3SE2024HD 2 0 230 1 60 1750 B 14 5 29 0 12 3 SOOW SOW 61 15 5 1 5 5 0 3SE2094HD 2 0 200 230 3 60 1750 J M 15 4 14 0 44 1 50 8 12 4 SOOW SOW 68 17 4 1 9 3SE2044HD 2 0 460 3 60 1750 M 7 0 25 4 14 4 SOOW SOW 57 14 5 7 0 Winding Resistance 5 measured from terminal block Pump r...

Page 8: ...ers 18 vertically lift motor and seal plate assembly from volute 25 Clean out volute if necessary Clean and examine impeller 27 for pitting or wear replace if required inspect gasket 37 and replace if cut or damaged If the impeller 27 needs replacing remove hex nut 33 and washer 26 The impeller is keyed onto the shaft with a woodruﬀ key 32 and to remove pull impeller straight oﬀ the shaft using a ...

Page 9: ...ponents replace the entire shaft seal 38 If replacing seal remove stationary 38a from seal plate 24 by prying out with ﬂat screwdriver Bearing Examine bearing 39 and replace if required If re placement is required remove bearing 39 from motor shaft us ing a wheel puller Washer 28 retaining ring 29 and conduit bushing 30 can now be removed from motor shaft IMPORTANT All parts must be clean before r...

Page 10: ...r Position square ring 36 on seal plate 24 and lower motor housing 2 over motor and into pilot Place socket head cap screws 35 through seal plate 24 into motor housing 2 and torque to 75 inch pounds Make wire connections per paragraph F 3 3 Assemble impeller and volute per paragraph F 2 2 F 3 3 Wiring Connections Check power cord 10 for cracks or damage and replace if required see Figure 11 Make i...

Page 11: ...ions 8 Billing Instructions G 2 PART NUMBER The part number consists of a six 6 digit number which appears in the catalog A one or two letter suﬃx may follow this number to designate the design conﬁguration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and...

Page 12: ...12 FIGURE 10 ...

Page 13: ...d condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn oﬀ level of switch is set so that the suction is always ﬂooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair ﬁxtures as required to eliminate leakage 12 Check pump te...

Page 14: ...14 FIGURE 11 ...

Page 15: ...15 25 37 19 33 26 46 27 20 40 41 35 24 39 28 30 29 38 1 32 3 16 45 36 18 2 50 5 7 49 6 4 9 15 47 8 10 4 6 47 14 47 FIGURE 12 ...

Page 16: ... 1 Phase 460V 3 Phase 14 1 133495 Bracket Capacitor 1 Phase ONLY 15 1 See Table 2 Power Cord Terminal Block 16 1 105111 Ground Wire Assy 14AWG x 8 LG Grn 230V 1 3Phase 1 105111B Ground Wire Assy 12AWG x 8 LG Grn 460V 3Phase 17 3 105149A Jumper Wire Assy 230V 3 Phase 18 4 20 14 1 3 8 Lock Washer SS 19 4 033824 Stud 3 8 16 x 2 LG SS 20 2 026989 Shim 005 SS Use as required 2 028120 Shim 010 SS Use as...

Page 17: ...octite RC603 Green 47 A R Loctite 242 41 Blue 49 A R Loctite PST 567 White Pipe Sealant 50 A R 15 23 1 3 8 16 Hex Nut SS TABLE 2 POWER CORD SETS MODEL NUMBER 30 FT POWER 50 FT POWER 100 FT POWER TERMINAL BLOCK POWER 3SE1524HD 109498XC 109498XF 109498XL 103760 3SE1594HD 109492XC 109492XF 109492XL 103586 3SE1544HD 103742XC 103742XF 103742XL 103583 3SE2024HD 109498XC 109498XF 109498XL 103760 3SE2094H...

Page 18: ... PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 ...

Page 19: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

Page 20: ...20 Notes ...

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