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Please Read This Before Installing Or Operating Pump. 

This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury orIndicates factors concerned with 

assembly, installation, operation, or maintenance which 

could result in damage to the machine or equipment if 

ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 

below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 

with symbols below.

Only qualified personnel should install, operate and repair pump. 

Any wiring of pumps should be performed by a qualified electrician.  

WARNING! -

 To reduce risk of electrical shock, pumps and 

control panels must be properly grounded in accordance 

with the National Electric Code (NEC) or the Canadian 

Electrical Code (CEC) and all applicable state, province, 

local codes and ordinances. 

WARNING! -

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 

handling or servicing. Lock out power and tag.

Prevent large articles of clothing, large amounts of chemicals, other 

materials or substances such as are uncommon in domestic sewage 

from entering the system.

Minimize the amount of cooking grease entering the system.

DO NOT

 leave pump cover off the basin, except while servicing, 

to prevent entrance of foreign materials such as rocks, metal, soil, 

animals or humans.

Prevent infiltration or direct flow of rain or run-off water into the pump 

basin to minimize pump cycling. This will prevent overloading the 

treatment facility, and will facilitate swift transportation of sewage.

During power black-outs, minimize water consumption at the 

home(s) to prevent sewage from backing up into the house.

Keep the control panel locked or confined to prevent unauthorized 

access to it.

If the pump is idle for long periods of time, it is advisable to start the 

pump occasionally by adding water to the basin.

Always keep the shut-off valve completely open when system is 

in operation (unless advised otherwise by the proper authorities). 

Before removing the pump from the basin, be sure to close the shut-

off valve. (This prevents backflow from the pressure sewer.)

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 

before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(flammable, caustic, etc.) unless the pump is specifically 

designed and designated to handle them.

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 

WARNING! - 

Keep clear of suction and discharge 

openings. 

DO NOT

  insert  fingers  in  pump  with  power 

connected.

Always wear appropriate safety gear, such as safety 

glasses, when working on pump or piping.

Make sure lifting handles are securely fastened each time before 

lifting. Do not operate pump without safety devices in place. Always 

replace safety devices that have been removed during service or 

repair.

Do not exceed manufacturers recommendation for maximum 

performance, as this could cause the motor to overheat.

Cable should be protected at all times to avoid punctures, 

cut, bruises and abrasions - inspect frequently. 

Never handle connected power cords with wet hands.

To reduce risk of electrical shock, all wiring and junction 

connections should be made per the NEC or CEC and 

applicable state or province and local codes. Requirements 

may vary depending on usage and location.

Do not remove cord and strain relief. Do not connect 

conduit to pump. 

Products Returned Must Be Cleaned, Sanitized, Or 

Decontaminated As Necessary Prior To Shipment, To 

Insure That Employees Will Not Be Exposed To Health 

Hazards In Handling Said Material. All Applicable Laws 

And Regulations Shall Apply.

 

Bronze/brass and bronze/brass fitted pumps may contain 

lead levels higher than considered safe for potable 

water systems. Lead is known to cause cancer and birth 

defects or other reproductive harm. Various government 

agencies have determined that leaded copper alloys 

should not be used in potable water applications. For 

non-leaded copper alloy materials of construction, please 

contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not 

responsible for losses, injury, or death resulting from a 

failure to observe these safety precautions, misuse or 

abuse of pumps or equipment.

SAFETY FIRST!

Hazardous fluids can 

cause fire or explo-

sions, burnes or death 

could result.

Extremely hot - Severe 

burnes can occur on contact.

Biohazard can cause 

serious personal injury.

Hazardous fluids can Hazard-

ous pressure, eruptions or ex-

plosions could cause personal 

injury or property damage.

Rotating machinery

Amputation or severe 

laceration can result.

Hazardous voltage can shock, 

burn or cause death.

Other brand and product names are trademarks or registered trademarks of their respective holders.

® Barnes is a registered trademark of Crane Pumps & Systems Inc.

1/2005, 

8/05, 

12/05, 

1/06, 

9/06        Alteration 

Rights 

Reserved

Summary of Contents for Barneb OGVF2022CO

Page 1: ...Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 131783A Rev F Series OGP2022CO 2 HP 3450 RPM 60 Hz OGVH2022CO 2 HP 3450 RPM 60 Hz OGVF2022CO 2 HP 3450 RPM 60 Hz Fits into E One 200 2000 Series Basin D Series Basin This product may be covered by one or more of the following ...

Page 2: ...IRST 3 USER GUIDE 4 SPECIFICATIONS Fixed Discharge Upgrade Core 5 SPECIFICATIONS OGP Series 6 SPECIFICATIONS OGV Series 7 INSTALLATION 5 15 ELECTRICAL CONNECTIONS 12 15 CUTAWAY VIEW Fixed Discharge Upgrade Core 16 EXPLODED VIEW Fixed Discharge Upgrade Core 17 PARTS LIST 18 EXPLODED VIEW OGP Series 19 PARTS LIST 20 EXPLODED VIEW OGV Series 21 PARTS LIST 22 DISCHARGE ASSEMBLY 23 WARRRANTY 25 REGISTR...

Page 3: ...before handling or servicing WARNING DO NOT pump hazardous materials flammable caustic etc unless the pump is specifically designed and designated to handle them WARNING DO NOT wear loose clothing that may become entangled in the impeller or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Always wear appropriate safety gear...

Page 4: ...is the Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical ...

Page 5: ... Faces Silicon Carbide Elastomer Buna N Hardware 300 series stainless steel CORD ENTRY 15 4 5M or 30 9M Cord Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 12 5 Type SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radial Thrust LOWER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radia Thrust M...

Page 6: ...2 240 1 H 16 5 53 8 12 5 SOW 71 15 5 15 4 6 1 06 3 60 Winding Resistance 5 measured from terminal block Pump rated for operation at 10 voltage at motor For 3 Phase models Temperature Sensor Cord is 14 3 SOW 0 55 14mm 02 51mm O D Recommended Breaker Sizes Pump Model HP Phase Volts Breaker Size OGP2022 2 1 240 25 AMP inches mm PUMP SPECIFICATIONS OGP OGP Threaded Shown ...

Page 7: ...53 8 12 3 SOW 61 15 5 1 5 5 1 OGVF2022CO 2 240 1 60 H 15 0 53 8 12 3 SOW 61 15 5 1 5 5 1 Winding Resistance 5 measured from terminal block Pump rated for operation at 10 voltage at motor Recommended Breaker Sizes Pump Model HP Phase Volts Breaker Size All OGV Series Pumps 2 1 240 25 AMP F for High Flow or H for High Head inches mm PUMP SPECIFICATIONS OGV OGV Threaded Shown ...

Page 8: ...e elements rain snow wind blown dust etc and whose temperature can be maintained between 40 deg F and 120 deg F If extended high humidity is expected to be a problem all exposed parts should be inspected before storage and all surfaces that have the paint scratched damaged or worn should be recoated with a air dry enamel paint All surfaces should then be sprayed with a rust inhibiting oil Pump sho...

Page 9: ...off if the windings become too hot or the load current becomes too high It will then automatically reset and start the pump after the motor cools to a safe temperature In the event of an overload the source of this condition should be determined and rectified immediately DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS Wire Size If additional cable is required consult a qualified e...

Page 10: ...ark on terminal block Use hardware provided to mount cord flange to pump Note that one connection has small pins and one as large pins Install the proper cord into the proper socket Fig 2 previous page Bowline knot lifting device rope to handles See Bowline knot detail Fig 4 previous page FIGURE 5 ...

Page 11: ...ump assembly into basin with lifting ropes aligning discharge plumbing as shown Be sure discharge piping assembly is fully engaged Hang cords and ropes from existing hooks in tank Use zip ties provided as needed After unit is lowered the valve handle will slide over piping assembly as shown FIGURE 6 ...

Page 12: ...aker to control panel Ordered separately Rewire existing power supplied to control panel if required WIRE FEEDING THE PANEL NEEDS TO BE AT LEAST 12 GAUGE MAY NEED TO BE LARGER DEPENDING UPON LENGTH OF RUN CONSULT QUALIFIED ELECTRICIAN FOR PROPER APPLICATION Optional Cicuit Breakers Ordered Separately PART NO DESCRIPTION 113291B 20 AMP GE THQP Snap in Breaker 105476 20 AMP DIN Rail Breaker ...

Page 13: ...13 FIGURE 8 ...

Page 14: ...14 FIGURE 9 NOTE EQD 2000 Series shown EQD Extreme wired in same manner Wiring for units not supplied with Factory Installed EQD ...

Page 15: ...15 Wiring for Optional Remote Alarm Light FIGURE 10 ...

Page 16: ...16 FIGURE 11 CUTAWAY VIEW FIXED DISCHARGE UPGRADE CORE ...

Page 17: ...17 EXPLODED VIEW FIXED DISCHARGE UPGRADE CORE FIGURE 12 ...

Page 18: ...113274XC Cord Set 12 5 15 Cord Set 12 5 30 16 1 113315 113315XC Cord Set 15 for ESPS Cord Set 30 for ESPS 17 1 094270 Cord Grip 18 1 069054V Cord Grip 19 3 118954 Retaining Ring Nylon 20 1 118339 Grommet Black Nitrile 21 2 See BOM Rope Lift PP Dia 1 2 22 1 See BOM Rope ESPS Dia 1 4 3 Strands 23 1 133551 Serial Name Plate 25 1 055844 Connector Wire Not Shown 28 1 105714 Plug Not Shown 30 1 105506D ...

Page 19: ...19 FIGURE 13 EXPLODED VIEW OGP SERIES ...

Page 20: ...Shown 29 1 116659 Ball Bearing Lower 30 1 or 2 625 02117 Sleeve 31 1 115327A Motor 2HP 240 Volt 1 Phase Includes items 26 thru 29 115327B Motor 2HP 240 Volt 1 Phase External Cap 125375 Motor 2HP 3PH OGP 50 60Hz 32 1 103760 Terminal Block Power Manual ITEM QTY PART NO DESCRITION 33 1 or 2 2 31051 224 O Ring 34 1 or 2 105197 Retaining Ring 36 14 1 156 1 Screw 5 16 18 x 1 00 SS 37 1 109498XC 109498 1...

Page 21: ...21 FIGURE 14 EXPLODED VIEW OGV SERIES ...

Page 22: ... Ball Bearing Lower 30 1 113287 Wiring Harnes Automatic 31 1 108368A Motor 2HP 240 Volt 1 Phase w capacitors Ground wire Supplied with Upper Bearing 31A 1 115327A RC Capacitor Run 31B 1 115327A SC Capacitor Start 31C 1 105111B Ground wire 31D 1 016660 Screw Self Tap 8 32 x 31 31E 6 039462 Cable tie strap 34 1 103760 Terminal Block Power Manual ITEM QTY PART NO DESCRITION 35 1 or 2 2 31051 224 O Ri...

Page 23: ...t 4 1 124538 Lower Guide Bracket 5 2 027113 HXHD Screw 5 16 18 x 875 6 3 or 5 026322 Lock Washer 5 16 SS 7C 1 118794 Valve Body 8 1 625 01558 O Ring 223 1 609 9 1 119854 Diaphragm 10 1 118248 Diaphragm Retaining Plate 11 8 118267 FHHS Screw 10 32 x 75 SS 12 3 2 23030 50 SkHd Screw 5 16 18 x 1 25 The Discharge Assembly will be factory assembled to pump ...

Page 24: ...Notes ...

Page 25: ...A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If ...

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