Cramaro TELL-ONE Instruction, Use And Maintenance Manual Download Page 1

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CRAMARO TS S.r.l. – 37044 COLOGNA VENETA (VR) – ITALY - VIA QUARI DESTRA, 71/G

TEL. +39 0442/411688 / FAX + 39 0442/411690

E-mail: [email protected] WEB : http://www.cramaro.com

Manual no. MTO001-EN-ED02 – date 26/07/13

CRAMARO TS

S.r.l. - 37044 COLOGNA VENETA (VR) – ITALY - VIA QUARI DESTRA, 71/G

TEL.+39 0442/411688 / FAX +39 0442/411690 - E-mail:

[email protected]

WEB:

http://www.cramaro.com

“ TELL - ONE “

MACHINERY DIRECTIVE 2006/42/EC

INSTRUCTION, USE AND MAINTENANCE MANUAL

CHECK REGISTER

TRANSLATION OF ORIGINAL INSTRUCTIONS

Summary of Contents for TELL-ONE

Page 1: ...www cramaro com Manual no MTO001 EN ED02 date 26 07 13 CRAMARO TS S r l 37044 COLOGNA VENETA VR ITALY VIA QUARI DESTRA 71 G TEL 39 0442 411688 FAX 39 0442 411690 E mail info cramaro com WEB http www cramaro com TELL ONE MACHINERY DIRECTIVE 2006 42 EC INSTRUCTION USE AND MAINTENANCE MANUAL CHECK REGISTER TRANSLATION OF ORIGINAL INSTRUCTIONS ...

Page 2: ... be removed ANYTHING NOT STRICTLY ESSENTIAL HAS ALREADY BEEN ELIMINATED This exclusively manually operated tarpaulin basically consists of 1 A shaped HOUSING made with sheet metal measuring mm 250 x 250 and MAX 2490 mm wide It contains the tube to roll up the whole tarpaulin 2 A TARPAULIN made with POLYURETHANE OR PVC Although it has an essential design the system ensures superior efficiency and u...

Page 3: ...sociated with the action of the operator USING AND CONTROLLING THE MACHINE Operating temperatures The machine is designed to operate in environments with temperatures ranging between 15 and 40 please contact the manufacturer to operate under other temperature conditions Wind action The action of wind at ground level must be added to the speed of the vehicle the tarpaulin is mounted on as it expone...

Page 4: ... or war Storage of the machine In the event of long periods of inactivity the machine must be stored in a covered area not accessible to people not authorised to use it Protect any exposed metal parts with a suitable lubricant Protect the machine with a tarpaulin made with breathable material Lifetime of the machine CRAMARO TS s r l makes machines designed to last over time but their lifetime is s...

Page 5: ...RUCTION Please contact the manufacturer to solve the problem Application of a hazard warning Application of a prohibition sign on the machine Application of a sign stating that reading and acquiring the content of the manual is a mandatory requirement before using the machine for the first time It is hazardous to travel with the sheet hooks not secured to the container THE HAZARD IS DESCRIBED BY T...

Page 6: ...tal It is clear that a person inside the container or under the tarpaulin could be hit by certain parts The tube at the end being heavy could hit the person and cause damage MEASURES ADOPTED TO TRY AND REDUCE RISKS Information and recommendations for the user during the meeting designed to gain familiarity with the machine to be provided by the installer at the time of delivery Supply of this manu...

Page 7: ... the user during the meeting designed to gain familiarity with the machine to be provided by the installer at the time of delivery Supply of this manual which reports the presence of the hazard and reports prohibitions and instructions PROHIBITION DO NOT OPERATE WITH WIND FORCE OVER 6 ON THE BEAUFORT SCALE 38 5 49 7 km h if there is no air speed indicator this can be detected by large tree branche...

Page 8: ...quiring the content of the manual before using the machine for the first time sign shown on the machine Hazard of unloading material when the tarpaulin is unrolled over the container HAZARD DESCRIPTION Stress and distraction cause everyone to make mistakes Lifting the container and unloading the material WHEN THE TARPAULIN IS STRETCHED OVER THE CONTAINER WILL DEFINITELY DAMAGE THE TARPAULIN ITSELF...

Page 9: ... good condition and prevent accidents or hazardous situations However conditions referred to as RESIDUAL RISK may occur due to Failure to comply with the instructions reported in this manual which means the manufacturer is relieved from any responsibility Imponderable factors for which the manufacturer is relieved from any responsibility Some of the main imponderable risk factors Natural disasters...

Page 10: ...inted operated with a session to gain familiarity with the machine and explains user and routine maintenance procedures At this time operating instructions and instructions to protect operators health and the health of persons operating with them are provided as well Delivery of manuals All tarpaulins installed are delivered with this manual When the manual is provided the user is informed of the ...

Page 11: ...Y PROCEDURE part dedicated to installers Preparing the container 1 Check that the upper and lateral edges of the container sides are straight enough in order for the TRACTION ROD extruded aluminium rod located at the end of the tarpaulin to slide without friction along the entire length of the container 2 Level and or repair any uneven areas and or crushed or broken areas on the upper edges of the...

Page 12: ... STOP the TRACTION ROD and then close with the tarpaulin TAIL only detail D Positioning and attaching the front tarpaulin housing Position and secure the tarpaulin housing on the front portion of the container There are two ways of FIXING the housing of the TELL ONE tarpaulin to the container It can be fixed by welding it to the container with the steel or aluminium strip bolted on the bottom of t...

Page 13: ...fixed to the container fix the REAR HOOKS to fasten the TRACTION ROD to the tarpaulin To carry out this operation it is MANDATORY TO COMPLETELY UNROLL THE TARPAULIN and by TENSIONING it manually position and temporarily fix the two shaped HOOKS making them touch the traction rod Fig 5 Fig 5 Now TRY to UNHOOK the tarpaulin from the anchoring and make it roll up to check that it slides smoothly If t...

Page 14: ...escend on the side 3 Starting from the front part of the tarpaulin slide the part of the rope coming out from the side eyelets of the sheet and make a V whose lower end can be reached easily from the ground and is slightly forward of the first hole from which the rope comes out 4 Proceed with fixing the other two hooks which must be positioned exactly in the centre between one eyelet and the other...

Page 15: ...nd the proper rolling up of the tarpaulin in the housing 4 If the spring is EXCESSIVELY TENSIONED it will be necessary to LOOSEN IT BY INSERTING a flat bladed screwdriver IN THE SLOT on the lower side of the BOX located on one of the two sides of the HOUSING at one of the ends of the tarpaulin rolling up tube and CAREFULLY triggering the BLOCKING TRIGGER of the rolling up tube 5 After loosening th...

Page 16: ...he manual control register to the user How is training provided to the end user Explain the considerable importance of the following steps identifying the machine CE plate thoroughly know the individual machine parts and their specific function and use Adequately inform the user about the following aspects existing hazards while using the machine strictly prohibited operations allowed intended use...

Page 17: ...n The manufacturer declines any responsibility INSTRUCTION Always guide the movement of the tarpaulin with the pulling rope Application of instruction and prohibition sign on the machine Unrolling The use of the tarpaulin is very easy the CONTAINER COVERING operations starting with the container UNCOVERED are as follows 1 Smoothly pull the tarpaulin traction rope the thick one making sure that the...

Page 18: ...ns present and trigger a seriously hazardous situation The manufacturer declines any responsibility Application of a prohibition sign on the machine Rolling up INSTRUCTION Before unrolling the product make sure there is no one in the container Container UNCOVERING operations ARE THE SAME but carried out in REVERSE ORDER compared to the sequence described above A very important step for TARPAULIN R...

Page 19: ...II The REAR TUBE used to tension the tarpaulin is STUCK on some protruding part of the container III Any SIDE ROPES are not HOOKED somewhere IV The tarpaulin is DIRTY and if the dirt caused the tarpaulin to STICK to the sides of the container or on itself thereby preventing it from being rolled up correctly V The rolling up SPRING has lost its retraction force or is broken ROUTINE MAINTENANCE ROUT...

Page 20: ...nisms NOT RECOMMENDED DURING ROUTINE MAINTENANCE EXECUTION TIMETABLE EVERY YEAR TO BE DONE BY THE INSTALLER OR IN THE EVENT OF A MALFUNCTION Lubricating the mechanisms is a delicate task that can be dangerous Ask the installer or an authorised CRAMARO TS workshop to perform lubrication when the tarpaulin is taken for extraordinary maintenance or other work General tightening of nuts and bolts EXEC...

Page 21: ...ies and insert them in the binder you will then have created your Company control register Routine maintenance register PERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed in this manual was carried out The following interventions were also performed DATE OF INTERVENTION SIGNATURE OF MAINTENANCE TECHNICIAN PERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed in...

Page 22: ...ERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed in this manual was carried out The following interventions were also performed DATE OF INTERVENTION SIGNATURE OF MAINTENANCE TECHNICIAN PERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed in this manual was carried out The following interventions were also performed DATE OF INTERVENTION SIGNATURE OF MAINTENANC...

Page 23: ...VENTION SIGNATURE OF MAINTENANCE TECHNICIAN PERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed in this manual was carried out The following interventions were also performed DATE OF INTERVENTION SIGNATURE OF MAINTENANCE TECHNICIAN PERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed in this manual was carried out The following interventions were also performed...

Page 24: ...rdinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION REPORT STAMP OF AUTHORISED WORKSHOP DATE OF INTERVENTION The tarpaulin was subjected to extraordinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION REPORT STAMP OF AUTHORISED WORKSHOP DATE OF INTERVENTION The tarpaulin was subjected to extraordinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION...

Page 25: ...ce REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION REPORT STAMP OF AUTHORISED WORKSHOP DATE OF INTERVENTION The tarpaulin was subjected to extraordinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION REPORT STAMP OF AUTHORISED WORKSHOP DATE OF INTERVENTION The tarpaulin was subjected to extraordinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION REPORT STAMP OF ...

Page 26: ...ulin was subjected to extraordinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION REPORT STAMP OF AUTHORISED WORKSHOP DATE OF INTERVENTION The tarpaulin was subjected to extraordinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION REPORT STAMP OF AUTHORISED WORKSHOP DATE OF INTERVENTION The tarpaulin was subjected to extraordinary maintenance REPLACED PARTS SIGNATU...

Page 27: ...044 COLOGNAV TA VR ITALY VIAQUARI DESTRA 71 G TEL 39 0442 411688 FAX 39 0442 411690 E MAIL info cramaro com WEB http www cramaro com Manual no MTO001 EN ED 02 date 26 07 13 Page 27 ANNEXES Copy of the CE Declaration of Conformity ...

Page 28: ...ce the hazard 6 Hazard generated by accidental or deliberate release of the tarpaulin 6 Measures adopted to try to reduce the hazard 7 Hazard that may be caused by the wind 7 Measures adopted to try to reduce the hazard 7 Ice hazard on the tarpaulin 7 Measures adopted to try to reduce the hazard 7 Hazard of damaging the upper limbs 8 Measures adopted to try to reduce the hazard 8 Hazard of unloadi...

Page 29: ...ERING THE MACHINE TO THE END USER 16 How is training provided to the end user 16 HOW TO USE THE TARPAULIN part dedicated to the user 17 Unrolling 17 Rolling up 18 Troubleshooting 19 Routine maintenance 19 Visual checks 19 Cleaning 20 Lubrication of mechanisms 20 General tightening of nuts and bolts 20 Extraordinary maintenance 20 MACHINE CONTROL REGISTER 21 Information and instructions 21 Routine ...

Page 30: ...X 39 0442 411690 E MAIL info cramaro com WEB http www cramaro com Manual no MTO001 EN ED 02 date 26 07 13 Page 30 THE AUTHORISED RETAILER CRAMARO TS reserves the right to make modifications deemed suitable to improve its product at any time and without the obligation of providing of prior notice ...

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