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Craftsman EZ3 917.272050, Owner'S Manual

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Craftsman EZ3 917.272050 Owner'S Manual Download Page 29

Summary of Contents for EZ3 917.272050

Page 1: ...differently from previously built engines Before you start the en glne read and understand this Owner s Manual CAUTION Read and follow all Safety Rules and Instructions before operating this equipment For answers to your questions about this product Call 1 800 659 5917 SearsCraftsmanHelp Line 5 am 5pm Men Sat Seam Roebuck and Co Hoffman Estates II 60179 Visit our Craftsmanwebsite www sears conVcra...

Page 2: ...t bend the frame or crankshaft or over speedingthe engine Repairs necessarybecauseof operatornegligence includingbut not limitedto electricaland mechanicaldamagecaused by improperstorage failure to use the propergrade and amountof engineoil failure to keep the deck clearof flammable debris or the failure to maintainthe equipmentaccordingto the instructions containedin the owner smanual Engine fuel...

Page 3: ... operators age 60 years and above are invoked in a large percentageof ridingmower related injuries These operators shouldevaluatetheir abilityto operate the ridingmowersafely enoughto protectthemselvesand othersfrom seriousinjury II SLOPE OPERATION Slopesare a majorfactor relatedto loss of control and tipoveraccidents which can resultinsevere inuryor death All slopes requireextracaution Ifyoucanno...

Page 4: ... operationregulm Keep machinefree of grass leaves other debdsbuild up Clean oil or fu spillage Allowmachineto cool befo storing Stopand Inspectthe equipmentif yc stdkean object Repair if necessar_ before restarting Never make adjustments or repairs withthe engine running Grass catchercomponentsare subj_ to wear damage and deterioration whichcouldexposemovingpartsor allowobjectsto be thrown Frequev...

Page 5: ...ce wirewhere it cannotcontactspark plug _ CAUTION Do notcoastdowna hill inneutral youmay losecontrolof the tractor _ CAUTION Towonlythe attachments that are recommendedby and comply withspecifications of the manufacturer of yourtractor Use commonsense when towing Operateonlyat the lowest possiblespeedwhen on a slope Too heavyof a load whileon a slope is dangerous Tires can losetractionwith the gro...

Page 6: ...s will enable youto assemble and maintainyourtractorproperly Alwaysobservethe SAFETY RULES REPAIR AGREEMENT A RepairAgreementis availableon this product ContactyournearestSears storefor details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintain ing cadng for and using your tractor Follow the instructions under Mainte nance and Storage sections of this...

Page 7: ...g Boot _ Steering Wheel 1 Lock washer 3 8 1 Locknut 5 16 18 _ Steedng Wheel Adapter 1 Large Flat Washer 1 Hex Bolt 5 16 18 x 1 1 4 t S_tx_ee rn gn Shaft Seat 11Washer _ 17 32 x 1 3 16 Gauge _ 1 Knob x12 Slope Sheet For Future Use Keys 2 Keys Video Cassette ...

Page 8: ...T AND BOOT 1 Slide extensionshaftonto lower steeringshaft Alignmountingholes in extension andlowershafts and install5 16 hex boltand Iocknut Tightensecurely 2 Place tabs of steeringboot overtab slotsindash and pushdown to secure iNSTALL STEERING WHEEL 3 Position front wheels of the tractor so they are pointing straight forward 4 Remove steering wheel adapter from steering wheel and slide adapter o...

Page 9: ...ise attachmentliftleverto its highest position 2 Release parkingbrake by depressing clutch t rakepedal 3 Place gearshiftlever in neutral N position 4 Rolltractorforward off skid 5 Remove banding holdingdeflector shieldup againsttractor TO DRIVETRACTOR OFF SKID See Operation sectlon for location and function of controls _WARNING Beforestarting read understandand follow all nstructions in the Operat...

Page 10: ...owerblade drive belts inthe Serviceand Adjustments sectionofthismanual Verifythat the beltsare routedcorrectly CHECK BRAKE SYSTEM Afteryou learn howto operateyour tractor checkto see thatthe brakeis properlyadjusted See TO ADJUST BRAKE inthe Serviceand Adjustments sectionof thismanual CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AN...

Page 11: ...ARNING ENG NEON ENG NEOPP O LFRESSORE L G_TSGN O _P 1 FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED _r_ l R N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW CLUTCH ENGAGED 3I PARKING BRAKE ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED SEE SAFETY RULES SECTION DANGER KEEP HANDS AND FEET AWAY 11 FREE WHEEL Automatic Models only ...

Page 12: ...TER Indicatescharging or discharging of battery ATTACHMENTCLUTCH LEVER Used to engage the mowerblades or other attachmentsmountedto yourtractor ATTACHMENTLIFT LEVER Usedto raise lower and adjustthe mowerdeck or otherattachmentsmountedto your tractor CLUTCH BRAKE PEDAL Used for declutchingand brakingthe tractorand startingthe engine GEARSHIFT LEVER Selectsthe speed and directionoftractor IGNITION S...

Page 13: ...remove key when leaving tractor to prevent unauthorized use E IMPORTANT Leaving the ignition switch in any position other than OFF will cause the battery to be discharged dead NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas _...

Page 14: ...gine runningand the attachment clutchengagedwill shutoff the engine 1 Select desiredheightof cut 2 Start mowerblades by engaging attachmentclutchcontrol TO STOP MOWER BLADES disengageattachmentclutchcontrol _CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield in place Attachment ClutchLever Attachemnt Position Position LOW Position...

Page 15: ...dsto separationand formation of acidsduringstorage Acidic gas can damagethe fuel systemof an engine whilein storage To avoidengine problems the fuel systemshouldbe emptiedbeforestorageof 30 daysor longer Drainthe gas tank startthe engineand let it run untilthe fuel lines and carburetor are empty Usefresh fuel nextseason See Storage Instructions for additionalinformation Never use engine or carbure...

Page 16: ...ng Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used 16 f MULCHING MOW...

Page 17: ...tractoras instructed in thismanual Some adjustments willneed to be made periodically to properlymaintainyour tractor All adiustments inthe Serviceand Adjustments sectionof thismanualshould be checkedat leastonceeach season Once a year youshouldreplacethe sparkplug cleanor replaceairfilter and checkbladesandbeltsforwear A new sparkplugandcleanair filterassure properair fuelmixture and helpyour engi...

Page 18: ...tion to allow access to blades 2 Remove hex belt lock washer and flat washer secudng blade 3 Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly 4 Reassemble hex bolt lock washer and fiat washer in exact order as shown 5 Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT Blad...

Page 19: ...urs of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range expected before oil change All oil must meet API service classification SF SJ Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container 1 Remove oil fill cap dipstick Be careful not to allow did to enter the engi...

Page 20: ...Air Cleaner Screen _ _ MUFFLER Inspectand replacecorrodedmuffler and sparkarrester if equipped as it couldcreate a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowingseasonor after every 100 hoursof operation whicheveroccursfirst Sparkplugtype and gap settingare shownin PRODUCT SPECIFICATIONS sectionof thismanual ENGINE OIL FILTER Replace the engineoil filter ...

Page 21: ...nt clutch in DISEN GAGED position 2 Move attachment lift lever forward to lower mower to its lowest position 3 Roll belt off engine pulley 4 Remove small retainer spring and lift clutch spring off pulley bolt 5 Remove large retainer spring slide collar off and push housing guide out of bracket 6 Disconnect anti swaybar from chassis bracket by removing retainer spring 7 Disconnect suspension arms f...

Page 22: ...Before making any necessary adjust ments check that both front links are equal in length Both links should be approximately 10 3 8 If links are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nuts P against trunnion on both front links To...

Page 23: ...ween brake operatingarm and nut A on brake rod 3 If distanceis otherthan 1 1 2 loosen jam nutand turnnut A untildistance becomes1 1 2 Retightanjam nut againstnut A 4 Road testtractorfor properstopping distanceas statedabove Readjustif necessary If stoppingdistanceis still greaterthansix 6 feet in highest gear furthermaintenanceis neces sary Contacta Searsor other qualifiedservicecenter With Parkin...

Page 24: ... Repair tire and reassemble NOTE On rear wheels only afign grooves in rear wheel hub and axle Insert square key 4 Replace washers and snap retaining ring securely in axle groove 5 Replace axle cover NOTE Toseal tirepuncturesand prevent flat tiresdueto slowleaks tire sealant may be purchasedfrom yourlocal parts dealer Tire sealantalsopreventstire dry rotand corrosion Washem Retaining_ __b Axle I If...

Page 25: ...n securely 5 Connect BLACK grounding cable to negative terminal with remaining hex bolt and keps nut Tighten securely 6 Close battery box door SeaR Red Cable Negative Black Cable TO REPLACE HEADLIGHT BULB 1 Raise hood 2 Pull bulb holder out of the hole in the backside of the gdll 3 Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill 4 Close hood INT...

Page 26: ...carburetoronthisengineislow emiesion It is equipped withen idlefuel adjusting nesdlewitha mitercap which allows someadjustment within the limits ailowedbythecap Do notattempt to remove theUmlter cap Thelimiter capcannot be removedwithout breaking the adjusting needle 1 Be sureyouhavea cleenairtiiterandthe throttlecontrol cableis adjusted properly seeabove 2 Startengineandallowtowarmfor five minute...

Page 27: ...r fuel hose or tank during storage Also experiance indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture Which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of and engine while in storage 1 Drain the fuel tank 2 Start the engine and let it run until the fuel lines and carburetor are empty Never use en...

Page 28: ...wiring 4 Faulty solenoid or starter CORRECTION 1 Fillfuel tank 2 See TOSTARTENGIN in Operationsection 3 Wait severalminutes beforeattempting to eta1 4 Replace sparkplug 5 Clean replaceair filter 6 Replacefuel filter 7 Drainfuel tank and carburetor refilltank witt fresh gasolineand repla fuel filter 8 Checkall wiring 9 See ToAdjustCarburet in ServiceAdjustments section lO Contact a Sears or other q...

Page 29: ...gged mower deck vent holes from buildup of grass leaves and trash around mandrels 1 Set in Higher Cut position reduce speed 2 Adjust throttle control 3 Clean underside of mower housing 4 Clean replace air filter 5 Check oil level change oil 6 Clean and regap or change spark plug 7 Replace fuel filter 8 Drain fuel tank and refill with fresh gasoline 9 Drain fuel tank and carbura tor refilltank with...

Page 30: ...is OFF 2 Bulb s burned out 3 Faulty light switch 4 Loose or damaged wiring 5 Blownfuse 1 Bad battery cell s 2 Poorcable connections 3 Faulty regulator if so equipped 4 Faulty alternator 1 Engine throttle control not set at SLOW position for 30 seconds before stopping engine 1 Place throttle control in FAST position 2 Shift to slower speed Allow grass to dry before mowing i 4 Level mower deck 5 Che...

Page 31: ... IS EQUIPPED WITH A SPECIAL eR_ _iL_ _ ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE HEADLIGHTS BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEEO AT IDLE THE LIGHTS RELAY WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST NON REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS WIRING INSULATED CUPS NOTE ...

Page 32: ...TRACTOR MODEL NUMBER 917 272050 ELECTRICAL ...

Page 33: ...t 1156 4799J Cable Battery 6 Ga 11 red 146147 Cable Battery 6 Ga w 16 wire red 175158 Fuse 73510400 Nut Keps Hex 1 4 20 Unc 4207J Cable Ground 6 Ga 12 black 160784 Switch Plonger Normal Op Otive 175566 Switch Ign 14040_ Key Ign 17 _0 Harness IgN 71t1040_ Bdit Bik Rn Hex 1 4 20 Unc x 1 2 131563 Cover Terminal Red 175141 Sordid 121433X Ammeter ReCtangular 6 Amp 141940 Protection Wire Loop 109748X Re...

Page 34: ...TRACTOR MODEL NUMBER 917 272050 CHASSIS ANDENCLOSURES 2a 58 12 54 74 2O8 34 ...

Page 35: ...rt 114 20 UNC 52 19091416 Washer 9 32 x 7 8 x 16 Ga 53 145201 Bracket Gdlle PIckoff LH 54 161464 Screw Hex Wshd 8 18 x 7 8 55 1_ Bracket Grille Pickoff RH 57 STD522507 Eolt FinHex 1 4 20UNCx 75 58 150127 Duct Air Engine 60 7214G606 Bo t Rdhd Sqnk 3_ 16 UNC x 3 4 64 154798 Dash Lower STLT 74 STD541437 NutCmwnlock 3 8016 UNC 114 158112 Keeper Beit Rear Lh StJP930 115 17060620 Scraw 3 8 16 x 1 1 4 14...

Page 36: ...TRACTOR MODEL NUMBER 917 272050 GROUND DRIVE _ o 18 156 5 18 72 7O 116 _ 66 26 27 ...

Page 37: ...3 4 62 _83R Cover Pedal 63 140186 PuUey Engine 64 71170764 Bolt Hex 7 16 20 x 4 Grade 5 65 10551143 wasfler 66 154778 Keeper Belt Engine Fool Proof 70 134683 Guide Mower Drive Belt R H 72 19132012 Washer 13 32 x 1 1 4 x 12 Ga 74 137_67 Spener Axle 75 121749X Washer 25 32 x 1 1 4 x 16 Ga 76 STD581075 Eey _ 77 123583X K quare 2 Ox 184511865 78 121748X Washer 25 22 x I 5 8 x 16 Ga 79 STD580 JP_5 Key ...

Page 38: ...TRACTOR MODEL NUMBER 917 272050 STEERING ASSEMBLY L _ z _o _4_ i I I 2 _4 ...

Page 39: ...8 x 16 Gauge 29 17060612 Screw 3 8 16 x 3 4 30 S RTo61210 Pin Cofter 3_ 130465 Rod Tie 36 155099 Bushing Stnering 37 152927 Screw 38 139769 Insert Steering Wheel 39 19133812 Washer 13 32 x 2 3 8 x 12 Gauge 40 STD541537 Nut Lock Center 3 8 24Unf 41 100711L Adaptor Steedng W neel 42 145 T_4X428 Boot Stnedng Shaft 43 121749X Washer 25 32 x 1 1 4 x 16 Gauge 44 153720 Extension Shaft Steering LR LT 46 ...

Page 40: ...Drain Oil Easy 77 19101216 16 1_551237 Washer 80 7476_o06 23 169837 Shield Bm DIxGuard 81 73510400 29 137180 Arrestor spark 101 31 10920P X Tank Fuel 105 158990 Cap Assembly Fuel Sears Vented 33 123487X Clamp Hose DESCRIPTION Une Fuel Plug Drain Oil Easy Bushing Snap Fuel Line Screw Hex Washer Head Thd Roll 1 4 20 x 3 4 Screw Hxwsh Thdr 3 8_16 x 3 4 Washer 9 32 x 7 8 x 16 Ga Washer 5 16x3 4x 16Ga ...

Page 41: ...a 16 121250X Spring Cprsn 1 27 BIk Pnt 145006 Clip Push In Hinged 17 123976X Nut Lock 1 4 Lge Fig Gr 5 Zinc ST0541437 Nut Hex Lock w Ins 3 8 16 Ur_ 21 171852 Bolt Shoulder5 16 18 Utz 2A 124181X Spring Seat Cprsn 2 250 BIk Zi 22 STD541431 Nut Hex Lock w ir s 5 16 18 17000616 Screw 3_B 16 X 1 24 19171912 Washer 17 32 X 1 3 16 X12Ga 19131614 Washer 13 32 X 1 X 14 Ga 25 127018X Bolt Shoulder 5 16 18 X...

Page 42: ...0_6 Decal V BeltSchematic 149516 Decal BatteryDngr PsnEng 138311 Decal LiftHsnole 165800X428 PadFootrestLHSTLT 165799X428 PadFootrestRHSTLT 177347 Owner sManual English 177348 Owner sManual Spaalsh WHEELS TIRES 2 _ 6 ti 4 10 KEY PART NO NO DESCRIPTION 1 59192 Cap Value Tim 2 65139 Stem Value 3 106222X TIre F Ts 15 X 6 0 6 Sen lce 4 59gO4 Tube Inner Fmat 35060 5 106732X427 Rim Asm 6 front Wfl_te Se...

Page 43: ...2 Washer 21132 x 1 x 21 Ga Beadng Nyfong GdpHandle Fluted Sutton Plunger Read Link Asm Lilt L H Link Asm Lift R H KEY PART NO NO DESCRIPTION 13 STD _4006 Retainer Spltng 5 173288 Unk Front 16 7 3350800 Nut Jam Hex 1 2 13 Unc 17 130171 Trunnion BIk Zinc 18 73800800 Nut LOCkwANsh 1 2 13 Unc 19 139868 Arm Susper _lon Mower 20 163552 Retainer Spdng 31 169865 Beadng Pvt Lift 32 73546600 Nut Crownlock 3...

Page 44: ...TRACTOR MODEL NUMBER 917 272050 MOWER DECK 44 ...

Page 45: ...e 142 165890 Arm Spdng Brake Mower 25 123713X Spdng Torsion Defblctor 143 157109 Bracket Am1 Idier 42 26 10452X Nut Push 144 158634 KeeperBalt42 ClutchCable 27 130968X428 Shield Deflector 145 165888 Pulley Idler Rat 28 19111016 Washer 11 32xS 8x16Ga 146 171977 BbltCardageldler 29 131491 Rod Hinge 147 191335 Spring Extension 30 157722 Screw Thdrbl Wanher Head 148 169 _2 Spdng Return Ibler 31 129963...

Page 46: ...TRACTOR MODEL NUMBER 917 272050 PEERLESS TRANSAXLE MODEL NUMBER 206 545C 29 7g 46 ...

Page 47: ...7 IDx O31W 77 788078A 29A 780160 ThrustWasher 762 IDx 031W 79 7S_144 29B 780051 TnruatWasher 762 IDx 031W 82 778333 2gC 780199 Anfl Rofation Weeher 632 83 778338 30 780106 Cup Washer1 127 IDx 032W 85 792154 31 780001 Rat Washer 750 IDx 056W 87 788089A UeeAs Needed 150 788093A 31A 780195 FtatWasher 750_Dx 062W 157 788068A 32 788083 Oil Seal5 8 180 730229A 34 780194 Bushing 563 900 794712 35 7801_ F...

Page 48: ...TRACTOR MODEL NUMBER 917 272050 KOHLER ENGINE MODEL NUMBER CV460 TYPE NUMBER 26509 CYLINDER READ VALVE AND BREATHER J 24 16 19 1 11 11 ...

Page 49: ...er reed Reed breather 21 22 23 24 1 12 032 03 S Seal crankshaft 2 Block cylinder Use Shod Block 12 522 50 3 12 445 02 S Strap lifting 4 M 839025 S Screw hex flange M8x1 25x25 5 24 380 f3 S Dowel locating 4 6 12 755 49 S Kit camshaft Includes 7 8 7 12 089 31 S Spring actuating 8 12 422 08 S Sh_m camshaft A R blue A R red 12 422 09 S Shim camshaft A R 12 422 10 S Shim camshaft yegow 12 422 11 S Shim...

Page 50: ...TRACTOR MODEL NUMBER 917 272050 KOHLER ENGINE MODEL NUMBER CV460 TYPE NUMBER 26509 IGNITION ELECTRICAL I t9 I BLOWER HOUSING AND BAFFLES l t2 10 8_ 11 I G AIR INTAKE J 6 m 7 50 ...

Page 51: ...11 M 645016 S Screw hex flange X 728 1 S Clip cable 2 M6xl 0x16 2 M 545010 S Screw hex flange 12 12 063 19 S Baffle cylinder MSxO SxlO 2 NOT ILLUSTRATED 20 12 584 04 S Module ignition M 541050 S Nut hex flange M5xO _ NOT ILLUSTRATED 12 096 40 S Cover goes over rectifk 12 154 06 S Clip 2 regulator ho_ in b _N_v 12 454 03 S Tie wire housing 12 516 35 S Lead white 36 18 gauge 12 141 01 S Retainer rin...

Page 52: ...TRACTOR MODEL NUMBER 917 272050 KOHLER ENGINE MODEL NUMBER CV460 TYPE NUMBER 26509 TARTING SYSTEM 1 I 3 _ LII s ENGINE CONTROLS J 7 I 11 2 4 OIL PAN LUBRICATION m 2_ 3 11 52 ...

Page 53: ...creen 10 M 545016 S Screw hex flange M5x0 8x16 11 25 462 09 S Valve oil pressure relief 12 12 056 01 S Filter oil 13 X 75 10 S Plug sq hd solid 3 8 14 12 393 01 S Pump oil 15 12 153 06 S O Ring oil pump cover 16 12 096 34 S Cover oil pump 17 M 545016 S Screw hax flange M5x0 8x16 3 18 12 032_03 S Seal oil RT O and 19 24 086 16 S Screw hex flange M8xl 25x45 11 20 24 086 17 S Screw hex flange M8x1 25...

Page 54: ...TRACTOR MODEL NUMBER 917 272050 KOHLER ENGINE MODEL NUMBER CV460 TYPE NUMBER 26509 CRANKSHAFT I EXHAUSTJ I FUEL SYSTEM I 7 711 54 ...

Page 55: ... Clamp hose 2 10 25 353 10 S Line fuel 9 11 25 050 02 S Filter fuel In line 12 47 154 01 S Clip cable NOT ILLUSTRATED M_561010 S Screw thread forming M5xO SxlO 12 757 02 S Kit float 12 757 33 S Kit solenoid repair 12 757 03 S Kit repair 12 454 03 S Tie cable 12 518 37 S Lead red 37 20 gauge uninsulated socket and insulated socket terminats CRANKSHAFT KEY PART NO NO DESCRIPTION 1 12 014 57 S Cranks...

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Page 59: ...DE UP AND DOWN HILL NOT ACROSS HILL 15 MAX j_ Operate your Tractor up and down the face of slopes not I greater than 15 never across the face Make rums gradu J ally to prevent tipping or loss of control Exercise extreme I caution when changing direction on slopes ...

Page 60: ...ccessories and owner s manuals that you need to do it yourself call Sears PartsDirectSM 1 800 366 PART Sam pmCST 1 800 _6 7278 7 daysa week www sears com partsdirect To purchase or inquire about a Sears Service Agreement 1 800 827 6655 7 a m 5 p m CST Mon Sat Parepedirservicio de reparaciSn a domicilio ypareordenar plezasconentrega a domldllo 1 888 SU HOGAR s 1 ess 7s4 6427 Au Canada pour service ...

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