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Summary of Contents for 919.769062

Page 1: ...fety Guidelines Assembly Operation Maintenance Storage Troubleshooting Repair Parts Espao_ol CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman D28234 Rev 1 6 17 03 ...

Page 2: ...f purchase when this Craftsman engine is maintained and operated according to the instructions in the owner s manual Sears will repair free of charge any defect in material and workmanship If your Craftsman engine is used for commercial or rental purposes this warranty applies only for 90 days from the date of purchase This warranty does not cover expendable items such as spark plugs and air filte...

Page 3: ...esult in minor or moderate injury used without the safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage _This product may not be equipped with a spark arresting muffler If the product is not equipped and will be used around flammable materials or on land covered with materials such as agricultural crops forest brush grass or other similar...

Page 4: ... product could re suit in serious injuP or death Shut off engine and allow it to cool before adding fuel to the tank Use care in filling tank to avoid spilling fuel Move pressure washer away from fueling area before starting engine Operate and fuel equipment inweiI vendiated areas free from obstructions Equip areas with fire extinguisher suitable for gasoline fires Always keep pressure washer a mi...

Page 5: ...ake sure hose and fittings are tightened and in good condition Never hold onto the hose or fittings during operation Do not allow hose to contact muffler Never attach or remove wand or hose fittings while system is pressurized _ inj_bs _6 res_i_if _i_ 6_s_re i_ _i _ To reii_ s_te_ _re sh_ _ff _i_ HAZARD _RISK OF CHEMICAL BURN WHAT CAN HAPPEN HOW TO PREVENT IT Use of acids toxic or corrosive chemic...

Page 6: ...lowly until resistance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury Do not overreach or stand on an unstable support Grip gun wand firmly with both hands Expect the gun to kick when trig gered HAZARD RISK OF ELECTRICAL SHOCK WHAT CAN HAPPEN HOW TO PREVENT IT e e_trl ca l _hoc HAZARD RISK OF HOT SURFACES WHAT CAN HAPPEN HOW TO PREVENT IT Contact with hot surfaces ...

Page 7: ...Operating without flow of water will result in equipment damage Operating the pressure washer with water supply shutoff will void your warranty You should never run this pres sure washer for more than 2 minutes without pulling the trigger to allow cool water to enter the pump and the heated recirculated water to exit Engine Frame and Handle Wheel Assembly Part NO D22316 O High Pressure Hose Part N...

Page 8: ...n Tighten securely Remove q oosel l C Screws Place grooves in accessories panel assembly onto screws and slide panel assembly into place 5 To Assemble Accessories Panel a Remove top screws on handle assembly b Loosen bottom screws on handle assembly d Place screws removed earlier into the top holes and secure accessories panel assembly to handles Do not overtighten D28234 8 ENG ...

Page 9: ... direction and pressure Multi Adjustable Spray Wand Has a spray nozzle which adjusts from a pencil stream 0 to a wide angle fan spray 40 The spray can be adjusted by twisting the nozzle clockwise and or counterclockwise Also the high and low pressure settings can be controlled by moving the nozzle in and out See How To Use Spray Wand paragraph in this section Chemical Hose Feeds cleaning agents in...

Page 10: ...ater Supply All pressure washers must have a source of water The minimum requirements for a water supply are 20 PSI and 5 gallons per minute HOW TO USE IMPORTANT Read and understand how to use the pressure washer before operating TO ADJUST PRESSURE The pressure setting is preset at the factory to achieve optimum pressure and cleaning If you need to lower the pressure it can be accomplished by thes...

Page 11: ...g of spray wand see How To Use Spray Wand paragraph in this section 4 After use of chemicals place chemical hose into container of clean water and draw clean water through chemical injection system to rinse system thoroughly If chemicals remain in the pump it could be damaged Pumps damaged due to chemicals will not be covered under warranty NOTE Chemicals and soaps will not siphon when spray wand ...

Page 12: ...r only DO NOT stop spraying water for more than two minutes at a time 1 In a well ventilated outdoor area add fresh high quality unleaded gasoline with a pump octane rating of 86 or higher Do not overfill Wipe up spilled fuel before starting the engine Refer to Engine Owners Manual for correct procedure 2 Remove filler cap dipstick and add engine oil supplied to engine NOTE There will be a slight ...

Page 13: ...n triggered 13 Release trigger to stop water flow 14 Adjust nozzle spray for the task being performed See How To Use Spray Wand instructions in this section DO NOT let hoses come in contact with very hot engine muffler during or immediately after use of your pressure washer When performing maintenance you may be exposed to hot surfaces water pressure or moving parts that can cause serious injury o...

Page 14: ...E To Check Oil 1 Shut down engine and place on a level surface 2 Remove filler cap dipstick and wipe it clean Filler cap dipstick 3 insert and remove the filler cap dipstick without screwing it into the filler neck Check the oil level shown on the dipstick il Filler Cap Dipstick Upper Limit Limit 4 If the oil level is low fill to the edge of the oil filler hole with the SAE 10W 30 oil NOTE Other v...

Page 15: ...e used 5 Replace the oil filler cap dipstick securely Air Cleaner A dirty air cleaner will restrict air flow to the carburetor and cause poor engine performance Inspect the filter each time the engine is operated Clean the filter more frequently if the engine is operated in very dusty areas NOTICE Operating the engine without a filter will allow dirt to enter the engine causing rapid engine wear T...

Page 16: ...ged or restricted the pump pressure will pulsate Clean the nozzle immediately using the nozzle kit supplied and the following instructions 1 Shut off the pressure washer and turn off the water supply 2 Disconnect spark plug wire 3 Pull trigger on gun handle to relieve any water pressure 4 Disconnect the wand from the gun 5 Remove the nozzle from the end of the wand with the 2mm allen wrench provid...

Page 17: ...he spark plug 5 Add one teaspoon of oil through the spark plug hole 6 Place rag over spark plug hole and pull the recoil a few times to lubricate the combustion chamber 7 Replace the spark plug but do not connect the spark plug wire PUMP 1 Drain all water from high pressure hose coil it and store it in cradle of the pressure washer handle 2 Drain all water from spray gun and spray wand by holding ...

Page 18: ... engine that has been exposed to thermal heat for a long CORRECTION 1 Add Fuel 2 Squeeze gun trigger to relieve pressure 3 Choke engine place engine in the choke position Attach spark plug wire Move choke to the No Choke position period of time 6 Fuel valve closed 1 Wand not in high pressure 2 Low water supply 3 Leak at high pressure hose fitting 4 Nozzle obstructed 5 Water filter screen clogged 6...

Page 19: ...nd turn the water source on to remove all air from the hose When there is a steady stream of water present turn water source off Reconnect water source to pump inlet and turn on water source Squeeze trigger to remove remaining air 7 Move choke to the No Choke position 8 Move throttle control lever to the Fast position 9 Use high pressure hose under 100 feet 1 See Spray Wand paragraph in the Mainte...

Page 20: ...n or broken o ring 1 Check and replace at gun wand connection 2 Loose hose connection 2 Tighten Water leaking 1 Loose connections 1 Tighten at pump 2 Piston packings worn 2 Have replaced byAWSC 3 Worn or broken o rings 3 Have replaced by AWSC 4 Pump head or tubes 4 Have replaced by AWSC damaged from freezing Pump Pulsates 1 Nozzle obstructed 2 See Spray Wand paragraph in the Maintenance section fo...

Page 21: ...6 7 24 10 TORQUE TC 15 _ TORQUE TO 25 35 IN LBS Part Description 4 Pump Kit 5 D27152 Screw 5 16 24 9 D23099 Axle 13 16087 Nut Flange 14 D22267 Plug 16 D21963 Wheel 17 D22268 Isolator 18 D23208 Screw 1 4 20 19 W137 Pal Nt_ 23 D21630 Pump Shroud See Breakdown for individual Parts 21_ ENG D28234 ...

Page 22: ...1501N LBS TORQUETO 25_35tN LBS 24 1 Engine Honda GCV160 2 17050 Label Danger 3 D23125 Label Hot Surface 6 D22908 Frame 7 D25074 Base 10 D22906 Screw 5 16 18 12 D22308 Screw 5 16 18 15 D22692 N_ 5 16 18 24 D25087 Label Warning D28234 Manual Owners See Breakdown for individual Parts D28234 22 ENG ...

Page 23: ...Number D29569 6 2 3 1 2 3 4 5 6 7 Not Shown H140 P_J_t D20998 16355 16848 H061 H068 V161 F187 Chemical Hose Hose 3 8 x 18 Unloader Assembly Thermal Relief Valve Swivel Nut Garden Hose Swivel 3 8 Chemical injector Inlet ScreenFilter 23 ENG o28234 ...

Page 24: ...ead 4 Cover Breather Breather Valve Assy 5 Bolt Flange 6xl 2 CT20O 8 Bolt Flange 6x14 7 Oil Seal 2 4x82xT 8 Spark Plug BPB6ES NGK 12000 ZL8 405 6315691 12216 ZE5_300 2399780 12311 Z 8 900 5579990 12355 ZL8 000 5580006 90013 883_000 0636845 90014_952 000 0803619 91201 ZL8_003 5581038 98079 56846 1441112 1 1 1 1 4 1 1 1 D28234 24 ENG ...

Page 25: ...lain 6mm 17 Pin Lock 8mm 18 Pin Dowel 98c20 19 Gauge Assy Oil Level 20 Bott Dra n PLug 21 Washer Drain Plug PaJ_ Number 11300 ZOL 820 15625 ZE1 003 18508 ZM0 010 18510 ZM0 010 18511 ZL8 000 18512_ZM0 000 18513 ZE1 000 18531ZE1 000 16541 ZM0 000 90014 952_000 90121 952 000 90451 ZE1 000 90602_zel 000 91202 ZM0 V31 94101 06800 94251 08000 94301 08200 15650 ZM0 003 90131 896 650 94109 12000 6696686 4...

Page 26: ...Honda Engine Model Number GCVI60A CRANKSHAFT I oo I I _iF_l Ref Descr_tion Part Number 5 Washer Thrust 98402_ZL8_000 8 Crankshaft 13310_ZOL_650 H C 5581012 6696702 _y 1 1 D28234 26 ENG ...

Page 27: ...Pin Piston 3 Rod Assy Connecting 4 Bolt Connecting Rod 6 CIip Pistion Pin 13ram 6 Ring Set Piston TEIKOKU 13101 ZL8 000 13111 ZE0 000 13200 ZL8 000 90001 ZE1_000 90551 ZE0_000 13010 ZL8 014 5580014 1426576 5580022 1431055 2605517 6315717 1 1 1 2 2 1 27 ENG D28234 ...

Page 28: ...ring Valve 10 Retainer In Valve Spring 11 Screw Tappet Adj 12 Nut Tappet Adj 13 O Ring 6 6xl 9 Number _ Lt_ 14320_ZLS_000 5580055 1 14324_ZL8 000 5580063 1 14400 ZOJ 004 6637417 1 14431 ZL8 000 5580089 1 14441_ZL8_000 5580097 1 14461 ZL8 000 5580105 2 14711 ZL8 000 5580113 1 14721_ZL8_000 5580121 1 14751 ZL8 000 5580139 2 14771_ZE1_000 1426980 2 90012_333_000 0294819 2 90206_001 _000 0004598 2 913...

Page 29: ... GCV160A CRANKSHAFT PULLEY 1 1 2 Ref _ _Number 1 Starter Assy Recoil NHI black 28400 ZLS 013ZA 2 Knob Recoit Starter 28461 ZLS OO3 3 Rope RecoiI Starter 28462 ZL8 003 4 Nut F_ange 8ram 90201 ZMO 00O 6061204 5580834 5611454 6478812 Qty 1 3 29 ENG D28234 ...

Page 30: ... 10 Screw_Washer 8x10 11 Hulk Hose Fuel 8 8x800 Sx150 12 C_ip Tube B8 13 C_ip Tube B10 14 CIip Tube C9 Pa_ Number H_ 6854_ZH8_000 3883646 1 6950 ZG9 M02 5028923 1 6956 ZM0_000 5580394 1 7620 ZL8 013 6673289 1 17702 ZM0_000 5580469 1 19610 ZM0_010ZA 6132989 1 33600 GK4 620 2499440 1 90043 ZL8 000 5581004 3 93891 05010 08 0871638 1 98001 55008 40M 2449593 1 98002 02080 0250647 1 98002_02100 0250985 ...

Page 31: ... 5x6 16 Jet Main 60 Jet Main 62 Jet Main 65 17 Screw Set Drain PaJ_ Number 16010 883 015 16013 ZL1_003 16015 687 782 16016 ZGO WOO 16028 ZFO OO5 16029 ZG0 901 16100 ZMO_803 16155 ZM0_003 16166 ZM0_003 16211 ZL8 000 16212_ZL8 000 16221 683 800 16228 ZL8_000 19650 ZMO_O00 93500 05006 0H 99101 124 0600 99101 124 0620 99101 124 0650 16024 ZE1 811 3088416 5580162 3465879 4481818 1441518 5580170 6212849...

Page 32: ...eaner 3 Case Assemb y Air Cleaner 5 Gasket Air Cleaner 6 Cover Air Cleaner 7 Bolt Flange 6x88 CT200 8 Bolt Flange 6x14 Part Number 5721 ZM0 000 7211 ZL8 000 17220 ZM0 000 17228 ZM0 000 17231 XOL 000 90003 ZOL 000 95701 06014 08 H C 5580154 5580402 5580410 5664560 6673255 5580964 2374742 oty 1 1 1 1 1 2 1 D28234 32_ ENG ...

Page 33: ... Ref 1 Muffler 2 Protector Muffler 3 Bolt Flange 8x79 CT200 4 Bott Flange 8x12 CT200 5 Gasket Muffler Number _ Qt_ 183 0 ZM0 000 5580485 1 18321 ZL8 000 5580501 90004 ZL8 000 5580972 2 90013 883 000 0636845 3 18381 ZL8 305 5737457 1 33 ENG D28234 ...

Page 34: ...Bolt Flange 6x20 CT200 11 Nut Special 14MM 12 Clip Cable A 15 Plate Side 18 Bolt Flange 6xl 2 CT200 17 FlywheeI Part Number H C Qty 13331 357_000 0348433 30500 ZL8 004 5580659 1 32195 ZM0 800 6315816 1 90022 688_010 0671552 1 90201 878_003 0442038 1 90681 959 003 1824630 1 19612 ZM0 000 6315782 1 90013 883 000 0638845 2 31110 ZL8 004 5656053 1 028234 34 ENG ...

Page 35: ...19 Nut Self Lock 6MM 20 Screw_Washer 4xl 2 21 Nut FIange 6MM 22 Washer Plain 4MM 16661 ZM0 000 16665 ZM0 000 16561 ZMOW3O 16662 ZM0 000 16674 ZE1 000 16675 ZE2 W00 16677 ZM0 V30 16678 ZE1_000 16680 ZMOW30 16612 ZMO V30 16674_ZM0 V30 91601 _ZM0 V3O 35120 ZL8 003 87632 ZM0 V30 90015 ZE5 010 90017 883 000 90016 ZM0 V60 90114 SAO OOO 90136 SM4_901 93892 040 2_00 94050 06000 94163 64006 HJ 5580311 5580...

Page 36: ...Honda Engine Model Number GCV160A LABELS Ref Description 1 Mark Emblem 5 5 Part Number H C 87101_ZMO O00 5580865 Q _ 1 D28234 36 ENG ...

Page 37: ...a de compra y siempre que este motor Craftsman se mantenga y opere de acuerdo alas instrucciones en el Manual del Propietario Sears reparar cualquier defecto de material o fabricaciSn sin costo alguno Si el motor Craftsman se usa para propSsitos comerciales o de alqaller la garantla sSIo sar aplicable por 90 dfas a partir de la fecha de compra Esta garantia no cubre piezas sujetas a desgaste tales...

Page 38: ...s menores o moderadas _ usado sin el simbolo de seguridad de alerta indica una situacibn potencialmente riesgosa la que si no es evitada podria causar da_os en la propiedad Este producto podrfa no estar equipado con silenciador apagachispas Si el producto no estuviese equipado con ello y fuera instalado en las cercan as de materiales inflamables o sobre una superficie cubierta con materiales tales...

Page 39: ...les con este prodecto podrl8 ocasionar una seri8 leside o la muerfe RIESGO RIESGO DE INHALACI _N QUEPUEDE OCURRIR Algunos fluidos para limpieza contienen sustancias que pueden lesionar la piel los ojos o los pulmones COMO PREVENIRLO Detenga el motor y perm_tale enfriarse antes de agregar combustible at tanque Ponga sumo ouidado al Ilenar el tanque evitando el derramamiento del combustible Corra la...

Page 40: ...ueras y acoples esten ajustados yen buenas condiciones Jam s sujete de _aboquit a o los acoples durante su funcionamiento No permita que la manguera tome contacto con el silenciador Jam s conecte o desconecte la var lla rociadora o los acoplamientos de manguera mientras el sistema este presunzado RIESGO _ RIESGO DE QUEMADURA QU MICA QU I_ PUEDE OCURRIR COMO PREVENIRLO B uso de cidos productos qulm...

Page 41: ...r hacia una direcci6n err6nea E_control nadecuado de la pistola var la roeiadora puede ocasionar lesiones a uno mismo u otras personas No se sobreextienda ni se pare sobre una superficie inestable Sostenga firmemente el mango de la pistola variIia rociadora con ambas manos F revea el retroccso de la pistola cuando apriete el gatillo RIESGO _ RIESGO DE DESCARGA ELI_CTRICA QU le PUEDE OCURRIR C MO P...

Page 42: ... el equipo sin el flujo del agua Io da_ar_ Hacer funcionar la lavadora a presi6n con su suministro de agua cerrado anulard su garantia No deber_ hacerse funcionar la lavadora a presi6n pot robs de 2 minutos sin presionar el gatillo que permite entrar el agua fria a la bombay saUr el agua caliente reciclada Manillar Bastidor y conjunto de ruedas del motor Pieza N D22316 0 Manguera de Manguera de al...

Page 43: ... Retire g Afloja J c Coloque las muescas del panel de accesorios sobre los tomillos y deslice el panel basra colocarlo en posici6n Tornillos I 4 Ensamblado del panel de ancesorios a Extraiga los dos tornillos superiores del conjunto manillan b Afloje los tomillos de la base sobre el conjunto manillar d Coloque los tornillos extraidos previamente en los orificios superiores y atornille el panel de ...

Page 44: ...quilla que puede regularse desde un chorro pantual 0 a un amplio _gulo de rociado 40 El rociado paede set ajustado girando la boquilla en sentido horatio y o antihorario Asimismo la presi6n alta o baja puede ser regulada y controlada moviendo la boquilla hacia adentro o afuera Lea el p_afo Uso de la varilla rociadora en esta secol6n Manguera para productos quimicos Alimenta agentes Iimpiadores a l...

Page 45: ...mpieza Suministto de agua Todas Iss lavadoras a presi6n deben tener un suministro de agua Los requerimientos minimos pars el suministro delagua son 20 psi y 22 7 litros 5 galones par minuto COMO USAR IMPORTANTE Lea y comprenda cbmo ussr Is presibn de la lavadora antes de operarla REGULACI _N DE LA PRESI _N Los valores de calibrado de la presi6n vienen regulados de fabrica con el objeto de Iograr l...

Page 46: ...impiadcra 3 Regule la boquiUa murdtregulable en la posicion de presi6n m s baja Lea el p rrafo Uso de la varilla rociadora an esta secci6n 4 Luego de usar productos qulmicoa cobque la manguera dentro de un recipiente con agua limpia y sueaionela a trav_s del sistema de inyeccion quimica a fin de enjuagar el sistema completamente Si los productos quimicos permaneciesen en la bomba esta podria resul...

Page 47: ...a frla NO interrumpa el rociado de agua pot mbs de des minutos pot vez 1 En una zona bien ventilada externa agregue gasoliaa nueva y de alta calidad sin plemo identificada en el surtidor de combustible con 86 o mas octanos No Ilene en exceso Limpie cualquier derramamiento de combustible del motor y del equipo antes de porter el motor en marcha Para informarse del correcto procedimiento refi6rase a...

Page 48: ...roceso de la pistola cuando _sta sea gatillad 13 Suelte el gatillo para detener dicho flujo de agua 14 Regule la boquilla rociadora para la tarea que piensa efectuar Lea las instrucciones en Uso de la varilla rociadora de _sta secci6n NO DEJE que las mangueras tomen contacto con el silenciador extremadamente caliente del motor durante o inmediatamente despuds del uso de su lavadora a presibn El da...

Page 49: ...sde 30 dias MOTOR Verificacibn del aceite 1 Detenga el motor y coloquelo sobre una superficie nivelada Tapa varilla _ medidora del _LiLmi_t ceite Limite superior inferior 4 Si el nivel de ace_e es bajo I_o hasta el borde del orificio de Ilenado de aceite utitizando aceite SAE 10W 30 Nora pueden utilizarse otras viscosidades mostradas en el grafico cuando el promedio de temperatura de su zona se en...

Page 50: ...n el p_rafo del grafico _Verificaci6n del aceite 5 Reponga firmemente la tapa varilla medidora del aceite Filtro de aire Un filtro de aire sucio restdngira el flujo del aire al caCeuradory set la causa de una eficiencia pobre del motor Inspeccione el filtro csda vez que se ponga el motor en march Limpie el fittro con mayor frecuencia si el motor debe set operado en zonas muy polvorientas ADVERTENO...

Page 51: ... como se muestra Lfmpie la boquilla usando el limpiador provisto para boquilla o un clip de papeles enderezado Insertelo dentro del extremo de la boquilla y muevalo hacia adelante y atr_s hasta qua la obstrucci6n sea removida Enjuague el extremo de la boquilla con agua del suministro normal durante 30 segundos para desprender particulas sueltas 8 Reconecte el cable de la bujfa 9 Rearme la boquilla...

Page 52: ...te el cable de la bujia y extraiga a esta Agregue una cucharadita de t_ con aceite a traves del orificio de la bujia Coloque un trapo encima del orificio de la bujia y tire del arranque un par de veces a fin de lubricar la camara de combusti6n Reponga la bujia pero no conecte su cable BOMBA 1 Drene toda el agua de la manguera de alta presi6n enr611ela y gu rdela en el soporte del maaillar de la la...

Page 53: ...caliente o cuando ha estado expuesto al calor pot un largo periodo 6 V lvula de paso de combustible cerrada 1 La varilla rociadora no esta en alta presi6n 2 Poco suministro de agua P6rdida en la conexi6n de la manguera de alta presi6n Boquilla obstruid Membrana atascada del filtro de agua CORRECCl0N Agregue combustible Apriete el gatillo de la pistola pare aliviar la presi6n Mueva la leva de cebad...

Page 54: ...rga 1 La varilla roeladora no est 1 en baja presion 2 Filtro obstruido de 2 productos quimicos 3 La mella de productos quimicos no est dentro del producto quimico 4 El producto quimico est demasiado espeso 5 La manguera de elta presion es demasiado larga 6 Acumulaci6n de sedimentos quimicos dentro del inyector Mover la leva a la posici6n de No Choke Mover la leva del control de aceleracion a la po...

Page 55: ...e la 2 Ajustar pistola varilla rociadora Agua goteando 1 Ajustar de la bomba 2 Reemplacelas por AWSC La bomba pulsa 3 4 1 O ring gastado o roto 1 Acople de manguera flojo 2 Acoples flojos 1 Empaquetaduras gastadas d_ 2 piston O rings gastados o rotos 3 Csbezal de la bombs o tubos 4 da_ados pot con gelamiento Boquilla obstruida 1 Reemplacelas por AWSC Reemplacelas por AWSC Pars informarse del proce...

Page 56: ...rry n products hke vacuums lawn equ pment and electron cs call or go on hne for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime dayor night U SA only www sears com To purchase a protect onagreement on a product serv cedby Sears 1 800 827 6655 us A 1 800 361 6665 Canada Para ped_rserv_o de reparac_on a doml_l o y para ordenar ptezas 1 888 SU HOGAR s_ 1 888 784_427_ Au Canada pour s...

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