Craftsman 919.670041 Owner'S Manual Download | Manualshive

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Summary of Contents for 919.670041

Page 1: ...T 4250 WATT GENERATOR IMPORTANT Read the Safety Guidelines and All Instructions Care fully Before Operating SAFETY GUIDELINES ASSEMBLY OPERATION MAINTENANCE TROUBLESHOOTING REPAIR PARTS Sold by Sears Canada Inc Toronto Ont M5B2B8 MGP 670041 Rev 0 1 11 00 ...

Page 2: ...is owner s manual Sears will repair free of charge any defect in material and workmanship If your Craftsman Generator is used for commercial or rental purposes this warranty applies for only 90 days from the original date of purchase FULL ONE YEAR WARRANTY ON CRAFTSMAN ENGINE For one year from the date of purchase when this Craftsman engine is maintained and operated according to the instructions ...

Page 3: ...egally required in other countries SAVE THESE INSTRUCTIONS When using this product basic precautions should always be followed including the following RISK OF ELECTROCUTION AND FIRE HAZARD WHAT COULD HAPPEN Attempting to connect generator di rectly to the electrical system of any building structure Back feeding electricity through a building s electrical system to the outside utility feed ines cou...

Page 4: ...taching too many items or items with very high load ratings to it could result in overheating of some items or their attachment wiring result ing in fire or electrical shock Attempting to use the unit when it has been damaged or when it is not func tioning normally could result in fire or electrocution Removal of guarding could expose electrically charged components and result in electrocution HOW...

Page 5: ...ering with the engine speed adjustment could result in overheating of attach ments and could cause a fire Spilled fuer and its vapors can be come ignited from hot surfaces or sparks 5 ENG HOW TO PREVENT IT Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires Add fuel to tank in well ventilate...

Page 6: ... shut off valve drain the fuel from tank before transporting Transport fuel only in an OSHA approved container Always place generator on a protective mat when transporting to protect against damage to vehicle from leaks Remove generator from vehicle immedi ately upon arrival at your destina tion RISK OF BREATHING INHALATION HAZARD HAZARD Gasoline engines produce toxic carbon monoxide exhaust fumes...

Page 7: ... or others HOW TO PREVENT IT Review and understand all of the operating instructions and warnings in this manual Become familiar with the operation and controls of the generator Know how to shut it off quickly Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires Keep children or others away from the generator at all times Always use a U L listed voltage sensi...

Page 8: ...ING PARTS HAZARD Contact with moving parts can result in serious injury WHAT COULD HAPPEN The generator contains parts which t_otateat high speed during operation These parts are covered by guarding to prevent injury HOW TO PREVENTIT Never operate generator with guarding or cover plates removed Avoid wearing loose fitting clothing or jewelry which could be caught by moving parts HAZARD Lifting a v...

Page 9: ... s manual Do not attempt to operate equipment until you have read Owner s Manual for Safety Assembly Operation Maintenance Storage Instructions NOTE Left and right describes the location of a part with the operator facing the outlet panel TOOLS NEEDED FOR ASSEMBLY 1 Box Cutter or Knife 2 1 2 Wrenches 2 9 16 Wrenches 1 1 thick x 1 square piece of wood REMOVE GENERATOR FROM CARTON Open carton from t...

Page 10: ...nstallation The handle should be installed on the electrical outlet end of the generator Place one washer 12 on long cap screws 11 Align the handle brackets with the upper holes pre drilled in the generator frame Place mentioned screws through frame and handle brackets Secure with lock nuts 8 and tighten 2 Locate the engine support Place one wheel bracket 4 on top of support as shown in illustra t...

Page 11: ...w of fuel to the engine FUEL SHUT OFF VALVE located under gas tank Used to shut off the flow of fuel to the engine ENGINE OIL FILL Check and fill engine with oil AIR CLEANER Includes filter element cartridge and foam pre cleaner that limits the amount of dirt that enters the engine FULL POWP2R SWITCH Allows the operator to dis tribute power across the outlets FILL ENGINE OIL DRAIN CIRCUIT BREAKER ...

Page 12: ...generator engine is equipped with Low Oil Shutdown Low Oil Shutdown is a safety device designed to protect your engine from damage in the event the oil level in the crankcase is low If while the engine is running the oil gets low it will automatically shut itself down and will not restart until the oil is added If the oil is low before start up the generator will not start until oil is added NOTE ...

Page 13: ...considerable distance from the generator a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that accepts the tool s plug MUST be used in order to reduce the risk of electrical shock A cord of adequate size must be used A minimum of 12 gauge wire size with at least a 20 amp draw can be used When amperage exceeds 20 amps a 10 gauge wire size should be used on cord that...

Page 14: ... Move fuel valve lever to ON position Lower Limit SAE 10W 30 4 stroke automotive detergent oil is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range II El Upper Limit 20 0 I K I I I I I I 30 20 10 0 t0 20 30 40 C AMBIENT TEMPERATURE The SAE oil viscosity and service classifications are in the API la...

Page 15: ... fuel fumes may reach an open flame CONNECTING ELECTRICAL LOADS Let engine run and warm up for five minutes after starting with no electrical load Connect loads in the following manner to prevent damage to equipment Connect inductive load equipment first inductive loads consist of refrigerators freezers water pumps air conditioners or small hand tools Connect the items that require the most wattag...

Page 16: ...e To receive full value from the warranty opera tor must maintain the generator as instructed in this manual Some adjustments will need to be made periodically to maintain your generator GENERATOR MAINTENANCE Your generator should be kept clean and dry at all times The generator should not be stored or oper ated in environments that include excessive moisture dust or any corrosive vapors If these ...

Page 17: ...ontainer below the engine to catch the used oil then remove the filler cap dipstick and the drain plug _ IJ _ _ _4_ Filler Cap oipst ck o Dr in_ Level Plug Allow the used oil to drain completely then reinstall the drain plug and tighten it securely Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take used oil in a sealed container to your local r...

Page 18: ... Clean and Replace Spark Plug Check spark plug yearly or every t00 operating hours Clean area around spark plug Remove and inspect spark plug Replac e spark plug if electrodes are pitted burned or porcelain is cracked Check electrode gap with wire feeler gauge and set gap 030 if necessary Install spark tighten securely 030 0 76MM o Spark Plug CARBURETOR The carburetor of your generator is pre set ...

Page 19: ...ble malfunction of the engine Generator Clean the generator as outlined in the Generator Maintenance paragraph on page 16 Check that cooling air slots and openings on generator are open and unobstructed PROBLEM Engine will not start No electrical output CAUSE 1 Low on fuel or oil 2 Ignition switch in Off position 3 Faulty spark plug 4 Choke in wrong position 5 Fuel shut off valve in closed positio...

Page 20: ... CAP GS 0443 FRAME ASSEMBLY GS 0909 PANEL ASSEMBLY GS 0844 ISOLATOR GS 0433 FUEL HOSE GS 0225 HEAT SHIELD GS 0675 ISOLATOR GS 0033 LOCK NUT 5 16 18 SSF 8150 SCREW 5 16 18 x 1 SSF 605 LOCK WASHER SSN 1619 ZN SCREW 5 16 18 x 3 4 SS 12 CD GROUND STRAP GS 0118 ENGINE model GX270VWN2 HOSE CLAMP 301 ID GS 0560 UNION REDUCER 1 4 TO 3 8 GS 0535 SCREW 1 4 x 5 8 39124607 LOCK WASHER SS 1503 CD SEE ENGINE PA...

Page 21: ...O 31 32 33 DESCRIPTION LABEL OPERATION SCREW HEX WASHER FUEL CLAMP 50 ID FUEL FILTER GROUND LUG SCREW 10 24 x 9 16 END COVER ENGINE COVER FUEL SHUT OFF VALVE DRAINCOCK GROMMET LOCK WASHER 10 SCREW M5 x 12HHCS LABEL WARNING PART NUMBER LA 3048 1 SSF 928 GS 0227 GS 0459 GS 0117 SSF 553 1 GS 0077 GS 0540 GS 0437 GS 0446 SSN 626 SSF 627 LA 2911 21 ENG MGP 670041 ...

Page 22: ...O RING GROOVE PART OF 10 KEY NO 1 2 3 4 5 6 7 8 9 10 12 13 16 17 21 DESCRIPTION DRIVE END ADAPTER LOCK WASHER 3 8 CAP SCREW 3 8 16 x 1 ROTOR ASSEMBLY STATOR THRU BOLT STATOR ASSEMBLY WASHER 11 16OD x 11 32 NUT 5 16 24 ROTOR THRU BOLT BEARING SUPPORT HEX NUT 1 4 20 CAPACITOR CAPACITOR BRACKET SCREW 10 24 O RING PART NUMBER GS 0076 SSN 619 SSF 577 GS 0883 GS 0110 GS 0884 SS 6506 CD SSF 576 GS 0091 1...

Page 23: ...O_ 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION RECEPTACLE DUPLEX 3 PRONG TWISTLOCK 4 PRONG TWlSTLOCK CIRCUIT BREAKER FULL POWER SWITCH SCREW 10 9 X 50 PLASTITE SCREW 6 32 X 50 TORX SPEED NUT 6 32 COVER PANEL HEX JAM NUT 7 16 LABEL PANEL PART NUMBER GS 0804 GS 0480 GS 0445 GS 0024 GS 0045 SSF 3156 SSF 583 SSF 584 GS 0017 1 SSF 595 LA 3388 23 ENG MGP 670041 ...

Page 24: ...Bolt 2 used Lock Nut 3 8 16 2 used Wheel Bracket 2 used Foot Bracket Handle Handle Cap 2 used Lock Nut 5 16 18 9 used Cap Screw 5 16 18 x 3 4 6 used Isolator Foot Cap Screw 5 16 18 x 1 75 2 used Washer 2 used PART NO AC 0014 CAC 60 SSF 8111 ZN GS 0561 GS 0562 GS 0564 GS 0565 SSF 8150 SS 12 CD GS 0587 SSF 999 1 SS 6506 CD MGP 670041 24 ENG ...

Page 25: ...EW A DESCRIPTION COLOR WIRE 12 AWG GREEN WIRE 12 AWG GREEN WIRE 12 AWG GREEN WIRE 12 AWG GREEN WIRE 12 AWG GREEN WIRE 12 AWG GREEN WIRE 12 AWG GREEN WIRE 12 AWG GREEN WIRE 12 AWG GREEN WIRE 12 AWG RED WIRE 12 AWG RED WIRE 12 AWG RED TUBE HEAT SHRINK 1 5 IN NA SPLICE TERMINAL NA WIRE 12 AWG RED WIRE 12 AWG BLACK WIRE 12 AWG BLACK WIRE 12 AWG BLACK WIRE 12 AWG ORANGE 25 ENG MGP 670041 ...

Page 26: ...K ELECTRICAL TAPE LEADSTOSTATOR W_IONR G STATOR LEADS I 2 3 4 AUX I WINDING GROUND TOIF RAME 50uF CAPACITOR REAR VIEW _ OUSING MALE R_AR VIEW HOUSING FEMALE KEY N__Q DESCRIPTION 1 WIRE PIN MALE 2 WIRE PIN MALE 3 WIRE PIN MALE 4 WIRE PIN MALE 5 PLUG FRONT 6 PLUG REAR 7 CONDUIT FLEXIBLE MGP 670041 26 ENG ...

Page 27: ...HEAD BULK HOSE VACUUM 1X1000 11XI05 GASKET CYLINDER HEAD COVER SEAT VALVE SPRING BOLT HEAD COVER BOLT STUD 8X123 BOLT STUD 8X47 1457779 BOLT2 STUD 8X32 1457780 WASHER COME HEAD COVER PIN A DOWEL 12X20 BOLT FLANGE 10X80 SPARK PLUG BPR5ES NGK 1 12216 ZE2 300 1 12251 ZH9 000 1 12310 ZE2 020 1 1 1 1 2 2 2 1 2 4 1 95005 11001 30M 12391 ZE24 20 14775 ZE24 10 90014 ZE24 00 90042 ZE2 000 90047 ZE2 000 929...

Page 28: ...12 BEARING RADIAL BALL 62 _ BOLT FLANGE 8X12 CT200 ALERT UNIT O L Engine Serial Numbel From To 1225386 1315979 1225386 1225386 1116513 1118514 IQty 1 1 15510 ZE2 023 1 155 0 ZE2 033 I 15519 ZF 2_43 1 16541 ZE2 018 1 32197 ZE2 003 1 9_013 883 000 2 90131 896 650 1 90446 KE1 000 1 91201 890 003 1 61353 671 003 1 94050 10000 2 94109 12000 1 94251 08000 1 B4251 10 _0 2 95701 06012 00 I 96100 62020_0 1...

Page 29: ...X46XS 19 WASHER PLAIN 6MM 20 BOLT1 FLANGE 8X35 21 BEARING R_IALBALL 62_ 2 2 BEARING RADIAL BALL 6L_6 Engine Serial Number From To oty i 1 1 1 1 1 1 1 1 2 1 2 1 1 2 1 1 7 1071798 107t79e 1090816 Part Number H C 06165 Z_ 811 36894e0 11381 ZE2 800 3678505 11400 ZE2_01 1560_7354 03 15600 735 700 15620 ZG4 910 15621 89_010 15625 ZE1_0 15625 ZE_ 0 _ 16510 ZE2 811 16511 ZE2 0 _0 16512 ZE2 811 16513 ZE2 0...

Page 30: ...ET PISTON OS0 50 RING SET PISTON 075 PISTON STD PISTON 0S025 PISTON 0S0 50 PISTON 0 75 PIN RSTON RO0ASSY CONNECTING STD ROD ASSY CONNECTING US0 25 BOLT CONNECTING ROD CUP PISTON PIN 18MM Engine SerialNumbel Qty From To 1 1 1 1 1 1 1 1 1 _ 2 ZH98EOSOO Part Number H C 13010 ZE8 601 3689585 130t 1 ZE8 601 3689619 13012 ZE8 601 13013 ZE8 601 13101 _ 19 000 13102 ZH9_C_ 13103 ZH9 0CO 13104 ZH9_k _ 1311...

Page 31: ...ZE2 013 3337169 2 14431 ZE2 000 20_5591 2 1443t ZE2 010 6206254 2 1444t ZE2_ _0 20_5609 2 14451 ZE1_13 4300901 1 1456 ZE1 _O 1426_7 1 14711 ZE2J300 2025617 1 14721 ZE2 _0 2025625 2 t4751 ZE2 0 _ 2025633 1 N771 ZE2 000 20_5641 1 14773 ZE2 0 _ 20_5658 1 14781 ZE2 000 2025666 1 14791 ZE2_010 3707494 2 90012 ZE0 010 17569S4 2 9020_ZE1 0 _ H31287 FLYWHEEL _ 3 ZH98E_9OOA Ref Description I FAN COOLING 2 ...

Page 32: ...U SEALT 550 ZG921 1 ROPE RECOIL STARTER GRIP REINFORCEMENT SCREW CENTER BOLT FLANGE 6X8 Engine Serial Number From To 1413598 Qty Part Number WC 1 28400 ZE2 WOlZA3678844 1 28400 ZE2 WOlZ84220315 1 28410 ZF 2 WO1ZA 3678851 1 28410 ZF 2 WO1ZS 4220323 1 28421 ZE2 W01 3678869 2 28422 ZE2 W01 3678877 1 28441 ZE2 W01 3678_85 1 28442 ZE2 W01 3678893 2 28443 ZE2 W01 3678901 1 28444 ZE2 W01 3678919 1 28445 ...

Page 33: ... 90013_83_0 I _0_4 Z_1 4024949 3678828 41_ 2787859 5_6184 0 38845 2539138 Ref 3 4 5 7 8 9 l 12 13 14 AIR CLEANER I ZH98E150OA Description GASKET ELBOW ELEMENT AIR CLEN_ER ELEMENT AIR CLEANER FILTER OUTER COVER AiR CLENqER GROMMETr_R COLLAR A_RCLEANER COLLAR B AIR ELBOW CO_P V_NGNUT 6MM V_NGNUT TOOL BOLT WASHER NUT FLAN_E BMM 1 Engine SerlalNumber From To Qty Part Number H C 1 16271 ZE2_00 _5948 1 ...

Page 34: ... PAN 3X8 PIN SPRING 2X12 JET MAIN 80 JET MAIN 80 JET MNN 82 JET MAIN 85 JET SET RLOT 40 1173689 1173690 BP75B BF75B B 1173690 1173689 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 16015 ZH7 W01 16024 ZE1 811 16028 ZE0 005 16044 ZF 2 005 16100 ZHg W21 16124 ZE0 005 16166 ZH9 W20 16172 ZE3 W10 16173 0014 04 16211 ZE24 00 16220 ZN 7O2 16221 ZA0 800 16223 ZA_800 16610 ZE1400 16953 ZE1406 169...

Page 35: ...5 1 t832_ZE2 W01 4613642 1 1832_ZE2 W00 3678786 1 18330 ZE2 W00 3678 94 1 18333 ZE3 800 3520194 1 18333 ZK6 YO0 5164t99 1 18355 ZE2 010 2482594 1 18381 ZF 2 W10 3678802 1 90013 883_00 0636845 7 90_O ZEI X O t4311C5 5 94050 06000 0481143 IGNITION COIL 4 12 13 13 13 ZH98E2OOOB Ref Description 1 COILASSY IGNITION 2 CAP ASSY NOISE SUPPRESSOR 6 GROMMET WIRE 10 WIRE STOP SWITCH 370MM t3 80LT FLANGE 6X28...

Page 36: ...2 CT200 BOLT GOVERNOR ARM NUT SELF LOCK 6MM SCREW PAN 5 28 SCREW PAN 5X16 NUT FLANGE 6MM Engine SerialNumber From To Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 Part Number 16551 ZE2 000 16555 ZE2 000 16561 ZE2 0C0 16562 ZE2_00 16570 ZE2 W20 16571 ZE2 W00 16574 ZE1 000 1657_ZE2 WO0 16576_91_00 16578 ZE1_00 16581 ZE2 W00 16584 883 300 16592 883 310 90013 883 000 9COI_ZE_0tO 90114 SAe 000 B3500 05028 ...

Page 37: ...37 ENG MGP 670041 ...

Page 38: ...MGP 670041 38 ENG ...

Page 39: ...39 ENG MGP 67C041 ...

Page 40: ...rdering parts make sure you have the name make and model no of the merchandise and the name and number of the part you wish to order If calling locally please use one of the following numbers Regina 566 5124 Montreal 333 5740 Toronto 744 4900 Halifax 454 2444 Kitchener 894 7590 Ottawa 738 4440 Vancouver 420 8211 If you have any suggestions that would help us to improve our assembly operation instr...

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