Craftsman 919.167800 Owner'S Manual Download | Manualshive

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Summary of Contents for 919.167800

Page 1: ...found on the maintenance label on the front of the air tank 2 The code number which zin_Se t_und on the foil label on the right side of the air tank 3 The Manufacturers Number Mfg No ASME code compressors only is located on the metal data plate which is welded onto the left side of the air tank This data plate is painted the same color as the tank Retain these numbers for future reference Model No...

Page 2: ...tor Pulleyi and Flywheel Alignment 16 Motor Overlqad Protector Reset 16 Motor Lubriqation 16 Compressor jHead Bolts Torquing 16 Additional Service 16 TROUBLESHOOTING GUIDE 17 20 HOW TO ORDER REPAIR PARTS back cover This manual contains information that is important for you to know and u to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEI information we use the symbols to the right Please re...

Page 3: ... WITH THE PRODUCT RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE WHEN IT 1_OPERATING RISK OF BURSTING I_1 _ THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKEiNING OF THE TANK AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE PROPERTY DAMAGE OR SERIOUS INJURY WHAT CAN HAPPEN f FAILURE TO PROPERLY DRAIN CONDENSED WATER FROM THE TANK CAUSING RUST AND THINNING OF THE STEEL TANK 2 MODIFICATIONS OR ATTE...

Page 4: ...N NEVER INHALE AIR I_ROM THE COMPRESSOR EITHER DI RECTLY OR FROM A_REATHING DEVICE CONNECTED TO THE COMPRESSOR WORK IN AN AREA WtTH GOOD CROSS VENTILATION READ AND FOLLOW THE_FETY INSTRUCTIONS PROVIDED ON THE LABEL OR SAFETY I _TA SHEETS FOR THE MATERIAL YOU ARE SPRAYING USE A NI_OSH MSHA APPROVED RESPIRATOR DESIGNED FOR USE WIT HYOUR SPECIFIC APPLICATION RISK OF ELECTRICAL SHOCK WHATCAN HAPPEN YO...

Page 5: ...DO NOT R_ACH AROUND PROTECTIVE SHROUDS OR ATi EMPT MAINTEN _NCE UNTIL UNIT HAS BEEN ALLOWED TO COOL I RiSK OF FALLING WHAT CAN HAPPEN A PORTABLE COMPRESSOR CAN FALL FROM A TABLE WORKBENCH OR ROOF CAUSING DAMAGE TO THE COMPRES SOR AND COULD RESULT IN SERIOUS INJURY OR DEATH TO THE OPERATOR JI HOW TO PREVENT IT ALWAYS _PERATE COMPRESSOR IN A STABLE SECURE POSITION _ro PREVENT ACCIDENTAL MOVEMENT OF ...

Page 6: ...damaged or missing c_mponents You have purchased a complete compressor outfit consisting of an air compressor air tank electric motor and associated controls and instruments The outfit you have selected is a stationary model and contains either a single stage or two stage air com pressor pump Your new compressor outfit can be used for operating paint sprayers air tools grease guns air brushes caul...

Page 7: ...ir is first compressed to an intermediate pressure in the large bore cylinder and after passing through an inter cooler the air is further compressed to a higher pressure in the smaller bore cylinder This process continues until the air tank pressure reaches the factory set cutoff pressure At that point the pressure switch shuts the electric motor off Check Valve When the air compressor is operati...

Page 8: ...re a remote air intake is used enlarge the size of the air intake piping by one pipe size for each 10 feet of length If humidity is high an air filter can be installed to remove excessive moisture Closely follow instructions pack aged with the filter for proper installation It must be installed as close as possible to the accessory The air compressor should be as near to air outlets as possible in...

Page 9: ...recommended wire size_sfor correct wire size and maximum wire run undersiz_ wire causes high amp draw and overheating to the motor Elea_rical wiring must be located away from hot _lrfaces such as the compressor head carn_lressor cylinder or compressor outlet tube I Voltag_ and Circuit Protection Refer to _ our Outfit Parts Bulletin for the voltage and circuit pr_ection requirements of your compres...

Page 10: ...ibution lin_ To remove dirt main distribLtti compressor to ture before pa_ separators or ft application air line should not be smaller air discharge valve outlet A restrict the flow of air If piping is over _rif required air flow will exceed 15 i piping _ledthat a flexible coupling be installed discharge valve outlet and main air to allow for vibration il and water install a separator in the line ...

Page 11: ...his required only once before the air corn put into service 1 R ciieck compressor wiring Make sure wires are sec_lt e at all terminal connections Free all con tab1 iiof loose wire cuttings etc 2 Pe8 on the fuse disconnect orcircuit breakerto th_ C N position and if equ pped turn the ON AUTt i OFF switch on the pressure switch to the ON pasition i 3 Ope 8 the air outlet valve fully to permit air to...

Page 12: ...H NOT ON ALL PRESSURE PRESSURE SWITCHES _ SWITCH 5 If an air pres regulator by regulator 1o1 outfit is read e You r I 6 Turn the 1o C rl r_gl 7 Turn the ure regulator is in use open the Jming it clockwise Adjust the e correct pressure setting Your for use _ished ipressor unit off iiator counterclockwise and set the outlet pre_sL _ to zero 8 Remove tt_e _ r tool or accessory 9 Open the ie_lj_ator a...

Page 13: ...l noise and or vibration 4 Manually check all safety valves to make sure they are operating properly 5 Inspect for oil leaks and repair any leaks found Every 40 Hours of Operation Single 2 Stage Compressors 1 Clean and inspect the air intake filter replace if necessary 2 Inspect condition of drive belt replace if neces sary First 100 Hours of Operation Single 2 Stage Compressors 1 Drain and refill...

Page 14: ...uickly it will overflow and appear full NOTE It is important to maintain the proper oil level A low oil level reduces proper cylinder wall lubrication and increases ring wear 5 Replace the oil fill plug 6 Start the compressor outfit and run for several minutes Shut the compressor down and check the oil level If necessary add more oil Two Sta ressor Units Viscosity Chart Recomme_lde l Oil API SG C ...

Page 15: ...NECTED T_rn and l the _ompressor off lock out the power supply _lieve all air pressure from the tank ve the belt guard If the guard is plastic the front of the belt guard by disengaging tps Insert a flat bladed screwdriver at each cation and pry the belt guard apart If _he_i_eltguard is wire mesh remove four screws four _iiPS and outer panel of belt guard 3 F_ _0mpressors with a motor tilt plate l...

Page 16: ...s 1 Position the fuse disconnect or circuit breaker to the OFF position 2 Depress the resuL button located on the end of the electrical motor 3 TO restar turn the ON AUTO OFF switch to 1 _N AUTO position NOTE If the tha motor off 1 voltage pr su 1 The mo 2 Fuses 3 Lights dim Motor Lui Follow the n attached to Corn stage The corn torqued first five hours the necessary compressor saP protector shuts...

Page 17: ...in safety valves Loose belt There is no oil in the compressor i ii _i _ M_ve the pressure switch everto the OFF position Ifl_4the outfit doesn t shut off and the electrica con _ are welded together replace the pressure switch If_e contacts are good check to see ifthe pin in the I_om of the pressure release valve is stuck If it _s not move freely replace the valve R_Um the outfit to Service Center ...

Page 18: ...et circuit breaker Do not use a cuit breaker with higher rating than that for your particular branch circuit _r proper fuse only dual element time es are acceptable Use a Type T time e r low voltage conditions and or proper I cord check valve and clean or replace if it is _n or closed _ct the other electrical appliances from operate the compressor on its own rcuit Pressure release valve on pressur...

Page 19: ... tension replace if required clean or replace hten fittings See Air Leaks section of Trou and clean or replace Ihten pulley set screw 70 80 in lb prescribed oil level Add oil hten screw 15 to 20 ft lb _eck screws Tighten as required ill ust belt tension See Belt Replacement and valve plate Clean the valve p of the piston Be sure carbon does fall into the cylinder Reassemble using new _kets and tor...

Page 20: ...l operating conditions the mq_l_mperage draw will not exceed the nameplate amperage rating plus the service f_ as it appears on the electric motor If a condition of Sustained high amperage exi_l_efer to service checks above and or consult electrician If cause cannot be isolat_l I_ an electrician consult with Service Center for additional assistance Humid operating conditions Unit not reaching prop...

Page 21: ...21 ENG D20437 Rev 0 2 15100 ...

Page 22: ...D20437 Rev 0 2 15 00 22 ENG ...

Page 23: ...23 ENG D20437 Rev 0 2 15 00 ...

Page 24: ...RGE If this air compressor is used for commer cial or rental purposes the warranty will apply for ninety days from the date of pur chase This warranty gives you specific legal rights and you may have other rights which vary from state to state III IL PI III OIL AIR STATIONARY ORS For the repair or replao_t parts you need i i 0 Ca 7 am 7 pm 7_i_aysa week 1 SOO 36 PART Ill i_ ilql 1 800 4 1_PAIR 1 8...

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