background image

Summary of Contents for 919.165282

Page 1: ... Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman D27447 Rev 2 1 5 04 ...

Page 2: ...aterial or workmanship within one year from the date of purchase RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL REPAIR IT FREE OF CHARGE If purchased from Orchard Supply Hardware return to the nearest Orchard Store and Orchard will repair it free of charge If this air compressor is used for commercial or rental purposes the warranty will apply for ninety d...

Page 3: ...t symbol indicates a potentially hazardous situation which if not avoided may result in property damaoe IhSl_o tL 1 hd b Y _l_ 4 _ IP _l_o l o _ P SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Some dust created by power sanding sawin...

Page 4: ...reduce the dsk of fire do not allow the compressor to operate unattended How To Prevent It Always operate the compressor in a wail ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from compre...

Page 5: ...eding the pressure rating of air tools spray guns air operated accessories tires and other inflatables cart cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the max...

Page 6: ...d adequate fuse protection I 1 1 I 1 WARNING Risk to Breathing WHAT CAN HAPPEN The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may con...

Page 7: ...s or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury HOW TO PREVENT IT Never operate the compressor with guards or covers which are damaged or removed Any repairs required on this product should be performed by authorized service center personnel WARNING RISK OF SERIOUS INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING COMPR...

Page 8: ...h the operation and controls of the air compressor Keep operating area clear of all persons 3ets and obstacles Keep children away from the air compressor at all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the safety features of this _roduct Equip area of operation with a fire extinguisher DO not operate machine with...

Page 9: ...ild it builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through the cur...

Page 10: ...s The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet IMPORTANT The outlet being used must be installed and grounded in accordance with all local codes and ordinances 2 Make sure the outlet being used has the same conf...

Page 11: ...the Specification Chart for the voltage and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications 4 Circuit is equipped with a 15 amp circuit bre...

Page 12: ...its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure D27447 Regulator I Safety Valve Tank Pressure Gauge The tank pressure gauge indicates the reserve ...

Page 13: ...e not closely followed This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced 1 Make sure the On Auto Off lever is in the OFF position 2 Plug the power cord into the correct branch circuit receptacle Refer to Voltage and Circuit Protection paragraph in the Installation section of this manual 3 Open the drain...

Page 14: ...ng for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure 2 Pullthe regulator knob out and turn clockwise to increase pressure When the desired pressure is reached push knob in to lock in place The compress...

Page 15: ...lve operates freely If the valve is stuck or does not operate smoothly it must be replaced with the same type of valve To Drain Tank 1 Set the On Auto Off lever to OFF 2 Pull the regulator knob out and turn counter clockwise to set the outlet pressure to zero 3 Remove the air tool or accessory 4 Pull ring on safety valve allowing air to bleed from the tank until tank pressure is approximately 20 p...

Page 16: ...from air tank See To Drain Tank in the Maintenance section 2 Unplug unit 3 Remove the hose by removing the hose clamp NOTE The hose clamp is not reusable You must purchase a new hose clamp see the Parts List Manual or purchase a standard hose clamp at a local hardware store 5 Unscrew the check valve turn counterclockwise using a socket wrench 6 Make sure the valve disc moves freely inside the chec...

Page 17: ... 4 Remove the regulator 5 Apply pipe sealant tape to the nipple on the standpipe 6 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow 7 8 Reapply pipe sealant to outlet pressure gauge and quick connect Reassemble outlet pressure gauge and quick connect Orient outlet pressure gauge to read correctly Tighten connect with ...

Page 18: ...essure is approximately 20 psi Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be r...

Page 19: ...between head and valve plate Air leak from safety valve Knocking Noise Possible defect in safety valve Possible defect in safety valve CORRECTION Move On Auto Off lever to the OFF position if the outfit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overti_l...

Page 20: ...used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated ressure under flow conditions while accessory is being used Decrease amount of air usage Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air compressor you need a larger compressor Check and replace if requi...

Page 21: ...ing than that specified for your particular branch circuit Check for proper fuse You should use a time delay fuse Check for low voltage roblem Check the extension cord Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit Check the extension cord Check wiring connection Loose electrical connections Faulty motor inside terminal box Have checked ...

Page 22: ... _ I I_o _V_l _ _o II m ___ __ _v Air Compressor Model Number 919 165282 34 26 4 _18 j19 1 _5 D27447 22 ENG ...

Page 23: ...ulator 10 D20675 Quick Connect 1 4 NPT 11 Z D23004 Gauge 2 2 used 12 SS 2071 Nipple 1 4 18 NPT X 1 5 14 SSP 6021 Bushing Reducer 1 8 1 4NPT 15 Z D27227 Pressure Switch 18 D27022 Check Valve 19 CAC 1254 Pump Isolator 4 used 20 Pump Assembly 21 CAC 1206 1 Hose Clamp 24 LA 3109 Label Drain Tank Eng Spa 26 D26618 Power Cord 28 LA 3108 Label Hot Surface 33 D26634 Label Sears Performance 34 D21921 Label...

Page 24: ...Air Compressor Model Number 919 165282 7 6 _ 19 2O Hand Tight To que 10 in ibs Max D27447 24_ENG ...

Page 25: ...1 Screw 8 32X 375 344 14 D25731 Pump Isolator 5 used 15 x SSF 995 Washer Screws 10 24 x 7 8 4 used 16 CAC 1283 Switch Cover 17 D27279 Motor Cord 18 CAC 1206 1 Hose Clamp 19 H 7051 Hose 1 4 1D X 10 Length 20 x SSF 3156 Screw 10 9X 50 Plastite 5 used 21 D23825 Motor Brush Replacement 23 A00470 Support Handle Available Kits K 0387 Isolator Kit x KK 4929 Fastener Kit KK 4964 Connecting Rod Kit Not Ill...

Page 26: ...re fsl_arapot defectos en mstedales o mano de obra dentro del lapso de un aSo s partir de la fecha de su compra DEVUELVALOAL CENTRO DE REPARACIONES SEARS MAS CERCANO DENTRO DE LOS ESTADOS UNIDOS Y SEARS LO REPARARA UBRE DE CARGO Si se hubiese comprado a Orchard Suppty Hardware devuelva_oal comercio Orchard m_s cercano y Orchard Io reparar_ libre de cargo Si este compresor de sire fuese utiJizsdo p...

Page 27: ...ridad de alerta indice une situecidn potencialmente riesgosa la que si no es evitada podria causar da_os en la propiedada _AIgunos fipos de aserr n creados pot m quinas electricas de Iijado aserrado 3motado perforado u otras acfividades de la construcci6n contienen matedales qulmicos conocidos en el Estado de California como causantes de c ncer defectos de nacimiento u otros d_fios del aparato rep...

Page 28: ...cendio no permita que el compresor opere desatendido COMO PREVENIRLO Opere siempre el compresor en un sector bien ventilado y libre de materiales combustibles gasolina o emanaciones de solvente En un firea de rociado de materiales inflamables ubique al compresor por Io menos a 6 1m 20 pies de distancia del _irea de rociado Podr a requerirse una extensi6n de la manguera Almacene los materiales infl...

Page 29: ...herrami_s neum_ticas pistc4as rociadoras accesorios activados pot aire cubiertas y otros objetos inflabIes puede causar su explosi6n o ser arrojados pudiendo ocmsionar serias lesiones Para un control esencial de la presi6n debe usted instalar un regulador y un medidor de presibn a la salida del aire de su compreso_ Si no estuv ese equipade Siga las recomendaciones de los fabdcantes de su equipo y ...

Page 30: ...e fusibles ADVERTENCIA RIESGO DE INHALACION _QUEPUEDE OCURRIR El aire comprimido proveniente del compresor no es sane para respirar El chorro de aire puede contener monbxido de carbono vapores tbxicos o partlculas sblidas provenientes det tanque La inhalacibn de dichos contaminantes puede Ilegar a causar serias lesiones o la muerte El rociado de materiales tales come pintura soIventes removedores ...

Page 31: ... faltantes o la reparacibn del compresor con SUS protecciones removidas puede exponerlo a usted a partes movibles que podrlan resultar en lesiones serias _ COMO PREVENIRLO Nunca opere el compresor sin sus defensas o sus cubiertas removidas o d85adas Cualquier reparsci6n requerida por e_e producto debe ser efectuada pot personal autorizado de los servicentros t l d q ADVERTENCIA RIESGO DE DAI_IOS A...

Page 32: ... y control del compresor de aire Mantenga lil0re la zona de operaciones de persona alguns 8nims_es dom_sticos y obst culos Mantenga alejados a los ni_os del coxmpresor de aire en todo momento No opete el producto cuando se encuentre fatigado o toajo la influencia del alcohol o drogas Est_ alerta en todo momento Jam_s a_ere los elementos de seguridad de este producto Equipe la zona de operaciones c...

Page 33: ...nar la presiSn de aire an el tanque comienza a aumantar Aumanta hasta un valor de presion alto fijado en f bdca antes de qua el motor autom ticamante se apague protegiendo a su tanque de aire de presiones m s altas que su capacidad La presiSn alta a la cual el motor se apaga se llama presion m_xima de corte Rarnal Circuito el_ctdeo que transporta electricidad desde el panel de control hasta el tom...

Page 34: ...n toma corriente que haya sido instalado y conectado a tierra de acuerdo a todos los c6digos y ordenanzas locales 1 El cable que acompaSa a esta unidad tiene una espiga para conexi6n a tierra Esta DEBE set utilizada con un tomacorriente conectado a tierra IMPORTANTE El tomacorriente que ser utilizado deber haber sido conectado a tierra conforme a todos los codigos locales y ordenanzes 2 Asegt_rese...

Page 35: ...AWG Proteccibn del voltaje y del circuito Acerca del vottaje y la minima cantidad de circuitos requeridos refierase al Manual de piezas Ciertos compresores de aire pueden set operados en un circuito de 15 A siempre que se cumplan las siguientes condiciones 1 Que el voltaje suministrado a traves de los tamales del circuito sea de 15 A 2 Que el circuito no sea utilizado para alimentar ninguna otra n...

Page 36: ...ada saltando de acuerdo a los valores prefijados en fabrica ligeramente supedores a los de presi6n de corte de la Ilave interruptora Manbmetro para conttolar la presibn de salida Este man6metro indieara la presi6n de aire disponible a la salida del regulador Esta presi6n est controlada por el regulador y as siempre menor o igual que la presi6n del tanque Manbmetro de la presibn del tanque El manom...

Page 37: ...e eke y caando la valvala reguladora o la bomba completa del compresor haya side reemplazade 1 AsegQrese que la palanca On Auto Off est6 en la posici6n OFF NOTA_Tire del acoplamiento hacia atr s hasta percibir el clic qae impide el escape del aire de la conexiSn rapid 2_ Enchufe el cable de alimentaci6n en el receptaculo del ramal del circuito correcto Referirse al pArrafo Protecci6n del voltaje y...

Page 38: ...eumbticas y los accesorios La presibn de salida del regulador jambs debe exceder los valores de mbxima presibn especiflcados C6mo porteren marcha 1 Mueva la palanca On Auto Off a la posici6n AUTO y deje que se incramente la prssi6n del tanque El motor se detendr_ una vez alcanzado el valor de presi6n de corte del tanque 2 Tire de la periHade1regulador y gire en sentido horatio para incrementar la ...

Page 39: ... trabajara c6modamente debera ser reemplazada por el mismo tipo de v6tlvula Cbmo drenar el tanque 1 Coloque la palanca On Auto Off en la posici6n OFF 2 Tire de la perilla del regulador y gire en sentido contrario alas agujas de re o para estsblecer la salida de presisn en cero 3 Remueva la herramienta neumatica o el aceesorio 4 Tire del aro de la valvula de seguddad dejando purgar el airs del tanq...

Page 40: ... la secci6n mantenimiento Desenchufeel equipo ExtraJga la mangueraremo_ la abrazadera que la sujeta NOTA La abrazaderade la tT_nguerano es ret_lizable Deberacomprarseuna nueva abrazadera ver la listade partesdel manua_o compre una abrazaderaest_ndaren cuatquier comerciode ferreter_ 5 Desenrosquela valvularegu3adera gireen sentido antihorado ut_lizando una Ilave tubular 6_ AsegQrese que el disco de...

Page 41: ...eiladora de caSerias sobre eI niple del tubo vertical 6 Ensamble el regulador y ori_ntelo de acuerdo a Io mostrado NOT_ La flecha indica eI sentido deI flujo del aire Aseg_rese que est6 apuntando a la direcci6n en la que fluye el air 7 Reaplique sellador de caSerias al man6metro de presiSn extema y a la conexi6n rapida 8 Rearme el man6metro de presiSn de salida y el conector rapido Oriente eI man6...

Page 42: ...damente a 20 PSL Suelte el anillo de le valvule de seguridad 6 Drene el agua del tanque de aire abdendo la valvule de drenaje ubicada en el fondo del tanque El agua se condensa dentro del tanque de aire Si no se drene ella corroerd debilitando le paredes del tanque de aire originando un riesgo de ruptura de sus paredes 7 Una vez que el agua haya sido drenada cierre la valvula de drenaje NOTA Si la...

Page 43: ...de aire defectuoso CORRECCION Mueva la palanca On Auto Off a la posici6n OFF si el equipo no corta contacte a un t_cnico calificado para el servicio Contacte a un t_cnico de ervicio calificado Ajuste las conexiones en as que el aire puede ser escuchado escap ndose Verifique as conexiones con soluoidn jabonosa y agu NO SOBREAJUSTE El tanque de aire debe set reemplazado No repare la erdida NO efectd...

Page 44: ... hubiese una caida excesiva de presi6n darante el uso del accesorio ajuste el regulador de acuerdo alas instracciones de la secci6n Operaci6n NOTA Ajuste la presi6n regulada bajo condiciones de flujo mientras se est_ usando el accesorio Disminuya la cantidad de uso de aire Verifique el reqaerimiento de aire del accesorio Si es mayor que SCFM o la presion suministrada por su compresor de aire se ne...

Page 45: ...o No useun fusibleo intsrruptoraL_om tico con valores que excedan los especificados para la ratT_de su circuito Verifiqae el uso del fusible adecuado Debe usarse un fusible de acci6n retardada Verifiqae Jaexistencia de problemas con e bajo voltaje Verifiqae la extensi6n del conductor el_ctrico Desconecte los otros attefactos el_ctricos del circuito u opere el compresor en su ramal de circuito corr...

Page 46: ...D27447 46 SP ...

Page 47: ...47_ SP D27447 ...

Page 48: ... lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime dayornight U S A only www sears com To purchasea protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Car_da Para pedirsewicio de reparaci6n a domicilio y para ordenarpiezas 1 888 SU HOGAR_ I 888 784 8427 Au...

Reviews: