Page 1: ...differently from previously built engines Before you start the engine read and understand this Owner s Manual I CAUTION Read and follow all Safety Rules and Instructions before operating this equipment For answers to your questions about this product Call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Mon Sat Sears Roebuck and Co Hoffman Estates II 60179 Visit our Craftsman website www sears c...
Page 2: ...negligence including but not limited to electrical and mechanical damage caused by improper storage failure to use the proper grade and amount of engine oil failure to keep the deck clear of flammable debris or the failure to maintain the equipment according to the instructions con tained in the owner s manual Engine fuel system cleaning or repairs caused by fuel determined to be contami nated or ...
Page 3: ... mower safely enough to protect them selves and others from sedous injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debds which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage II SLOPE OPERATIO...
Page 4: ... operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or ...
Page 5: ...re where it cannot contact spark plug CAUTION Do not coast down a hill in neutral you may lose control of the tractor CAUTION Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose tracti...
Page 6: ...n your tractor properly Always observe the SAFETY RULES REPAIR AGREEMENT A Repair Agreement is available on this product Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintain ing caring for and usingyour tractor Follow the instructions under Mainte nance and Storage sections of this owner s manual _WARNING Thi...
Page 7: ...ring Sleeve Extension 2 Flanged Pins 1 Front Plate Assembly Seat 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Knob Mower 5 Retainer Springs oop 2 Retainer Springs single loop 2 Shoulder Bolts Gauge Wheels 2 Washers 3 8 _ x 7 8 x 14 Gauge 2 Center 2 Wheels lock Nuts 7 ...
Page 8: ...rts and parts cartons from carton 2 Cut from top to bottom along lines on all four comers of carton and lay panels flat 3 Remove mower and packing materi als 4 Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL 1 Remove hex bolt lock washer and large flat washer from steering shaft 2 Position front wheels of the tractor so they are po...
Page 9: ... is positioned over large slotted hole in pan 4 Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor 5 Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten 6 Lower seat into operating position and sit in seat 7 Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down...
Page 10: ...sion arms on outward pointing deck pins Retain with double loop retainer spring with loops up as shown 7 Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown 8 Position front plate assembly between front mower brackets Raise deck and plate assembly to align holes and insert flanged pins Secure pins with double loop retainer springs betwe...
Page 11: ...res were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped Before driving tractor be sure free w...
Page 12: ...OW WARNING si k ___ ENG NEON ENG NEOFF OILPRESSORE GHTSON O TE_P FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER UFT LOCKED N H L 51 ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED SEE SAFETY RULES SECTION DANGER KEEP HANDS AND FEET AWAY 12 FREE WHEEL Automatic Models only ...
Page 13: ...and off THRO n LE CONTROL Used to control engine speed BRAKE PEDAL Used for braking the tractor and starting the engine CHOKE CONTROL Used when starting a cold engine HEIGHT ADJUSTMENT KNOB Used to adjust the mower cutting height IGNITION SWITCH Used for starting and stopping the engine ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor...
Page 14: ...ions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas _CAUTION Always stop tractor completely as described above before leaving the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL Always operate engine at full throttle Operating engi...
Page 15: ...el bar and insert clevis pins Gauge wheels should be slightly off the ground 4 Replace retainer springs into clevis pins Retainer Clevis Pin Spring Gauge _ ardI Wheel Bracket 1 Select desired height of cut 2 Lower mower with attachment lift control 3 Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control _CAUTION Do not operate the mower w...
Page 16: ...l see the Mainte nance section in this manual ADD GASOLINE Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT When operating in temperatures below 32 F ...
Page 17: ...le and replace the retainer spring AUTOMATIC TRANSMISSION WARM U P Before driving the unit in cold weather the transmission should be warmed up as follows 1 Be sure the tractor is on level ground 2 Place the motion control lever in neutral Release the parking brake and let the brake slowly return to operating position 3 Allow one minute for transmission to warm up This can be done during the engin...
Page 18: ...t hand side of mower should be _ 1 used for trimming l Drive so that clippings are discharged _ onto the area that has been cut Have the cut area to the right of the tractor This will result in a more even distribu tion of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two ...
Page 19: ... been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean o...
Page 20: ...Raise mower to highest position to allow access to blades 2 Remove hex bolt lock washer and flat washer securing blade 3 Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly 4 Reassemble hex bolt lock washer and flat washer in exact order as shown 5 Tighten bolt securely 27 35 ...
Page 21: ... fluid maintenance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES 2o o 30 _ 40 60 oo ...
Page 22: ... a dirty bent or damaged cartridge NOTE Do not wash the paper cartridge or use pressurized air as this will damage the cartridge 6 Remove nut and cartridge plate 7 Reinstall the pre cleaner cleaned and oiled over the paper cartridge 8 Check rubber seal for damage and proper position around stud Replace if necessary 9 Reassemble air cleaner cartridge plate and nut 10 Reinstall air cleaner cover and...
Page 23: ...ion arms at deck and disen gage arms from deck 7 Raise attachment lift to its highest position 8 Slide mower forward and remove belt from electric clutch pulley 9 Slide mower out from under right side of tractor TO INSTALL MOWER Follow procedure described in INSTALL MOWER AND DRIVE BELT in the Assembly section of this manual TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ...
Page 24: ...ower at front than rear tighten nut H against trunnion on both front links To raise front of mower housing loosen nut H from trunnion on both front links Tighten nut G on both front links an equal number of turns When distance F is 1 8 to 1 2 lower at front than rear tighten nut H against trunnion on both front links NOTE Each full turn of nut G will change dim F by approximately 3 8 Recheck side ...
Page 25: ...e sure spring is hooked in secondary idler arm and sway bar bracket 9 Install new belt in lower groove of L H mandrel pulley idler pulley and center mandrel pulley as shown 10 Roll belt over R H mandrel pulley Make sure belt is in all grooves properly 11 Reconnect spring to bolt in mower housing and reinstall R H mandrel cover 12 Reinstall mower to tractor See INSTALL MOWER AND DRIVE BELT in the A...
Page 26: ...2 Check to be sure belt is positioned correctly and is on proper side of all belt keepers 3 Engage the drive belt tension handle and replace the retainer spring 4 Reinstall mower TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary 1 Park Tractor on level surface Stop tractor by turning ignition key to OFF ...
Page 27: ... to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion Washem Retaining Axle Cover TO START ENGINE WITH A WEAK BA I rERY _ICAUTION Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the e...
Page 28: ...er and push bulb holder securely back into the hole in the backside of the grill 4 Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO ...
Page 29: ...er and cartridge plate to expose carburetor choke See AIR FILTER in the Maintenance section of this manual 3 Choke should be closed If it is not loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely 4 Reassemble air cleaner Closed for Full TO ADJUST CAR BURETOR The carburetor has been present at the factory and adjustment should not be ...
Page 30: ...Recheck idle speed Readjust if necessary ACCELERATION TEST 5 Move throttle control lever from slow to fast position If engine hesitates or dies turn idle fuel adjusting needle out counterclockwise 118 turn Repeat test and continue to adjust if necessary until engine accelerates smoothly High speed stop is factory adjusted Do not adjust damage may result IMPORTANT Never tamper with the engine gover...
Page 31: ...ssential fuel system parts such as carburetor fuel hose or tank during storage Also experiance Indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of and engine while in storage 1 Drain the fuel tank 2 Start the engine and let it run until the fuel...
Page 32: ...olenoid or starter 9 Faulty operator presence switch es 2 3 4 1 Fill fuel tank 2 See TO START ENGINE in Operation section 3 Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carbure tor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section 10 ...
Page 33: ...de mandrel Clogged mower deck vent from build up of grass leaves and trash around mandrels 1 Set in Higher Cut positiorv reduce speed 2 Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fre...
Page 34: ...l s 2 Poor cable connections 3 Faulty regulator if so equipped 4 Faulty alternator 1 Freewheel control in disengaged position 2 Motion drive belt worn damaged or broken 3 Air trapped in transmission during shipment or servicing Engine throttle control not set at SLOW position for 30 seconds before stopping engine 1 Place throttle control in FAST position 2 Shift to slower speed 3 Allow grass to dr...
Page 35: ...ULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING CK_ RG_k_ SYSTEM OLrlp_T IS AMp DC O 3_0 RPM RELAY PTO SWITCH POSITION ClRCUFF OFF C G_B H ON C F_B E_A D A REGULATO v_Low 2g V__T_3 AC _ RpM RI_Gt_ATOR 0_ HEADLIGHTS e REMOVABLE NON REMOVABLE CONNECTIONS CONNECTIONS GFC DA 35 ...
Page 36: ...TRACTOR MODEL NUMBER 917 275042 ELECTRICAL a i i i I 27 36 ...
Page 37: ...Interlock Push In 21 166184 Harness Socket Ught W 4152J 25 150755 Cable Battery 26 108824X Fuse 27 73510400 Nut Keps Hex 1 4 20 Unc 28 170697 Cable Ground 29 160784 Switch Plunger 30 175566 Switch Ign 33 140403 Key Ignition 40 170238 Harness Ign 42 154336 Cover Terminal 45 122822X Ammeter 50 174652 Switch PTO 52 141940 ProtectionWire Loop 79 163996 BulbholderAsm IncandescentSV 81 109748X Relay Asm...
Page 38: ...TRACTOR MODEL NUMBER 917 275042 CHASSIS AND ENCLOSURES _138 37 56 99 102 86 47 I 17 19 130 150 122 42 38 ...
Page 39: ... Axle Front 42 STD533710 Bolt Carriage 3 8 16 x 1 43 136939 Bracket Spnsn Front Lh 44 136940 Bracket Spnsn Front Rh 45 154913 Bracket Asm Susp Chas Rh 47 17490608 Screw Thdrol 3 8 16 x 1 2 50 175476 Bracket Chassis Front 56 154914 Bracket Asm Susp Chas Lh 58 175315 BracketAsm Fender 68 17490508 Screw ThdroL 5 16 18 x 1 2 84 142992 Stop Over Center Mower 86 74760716 BoltFin Hex 7 16 14 UNC x 1 91 1...
Page 40: ...TRACTOR MODEL NUMBER 917 275042 GROUND DRIVE 127 153_ 33 69 144 106 07 108 4O ...
Page 41: ...512 64 176601 Shah Clutch Brake Pedal 144 160849 65 67609 Bolt Shoulder 145 163168 68 STD571812 Pin Roll 146 140462 69 123800X Washer 147 141322 70 164892X428 ConsoleAutomaticY r GT 148 17060616 71 151179 Plate Console Shift 149 19131410 73 74490548 Bolt Hex Flghd 5 16 18 x 3 151 74760514 Gr5 152 178705 74 142432 Screw HexWsh Hi Lo 153 4497H 114 1 2 77 74760716 Bolt Fin Hex 7 16 14 x 1 89 73680700...
Page 42: ...TRACTOR MODEL NUMBER 917 275042 STEERING 26 1_ 45 1 _ J I 21 2O 23 15 34 32 6 27 42 19 27 6 36 17 14 j_ 42 ...
Page 43: ...indle Bolt Fin Hex 5 8 11 x 2o3 4 Spacer Bearing Axle Front Nut Lock Range 5 8 11 Unc Washer 25 32 x 1 1 4 x 16 Ga Washer Lock Hvy Hlcl Spr 3 8 Nut Lock Center 3 8 24 UN F Shaft Asm Steenng Rod Asm Tie Ball J Ball Vgt Inc Key No 36 40 Draglink BallJoint Solid Vgt SupportAsm Steering Vgt Boot Steering Adapter Wheel Steering Bushing Strg BIk Screw Bolt Fin Hex 3 8 16 x 1 Gr 5 Cap Wheel Steering Bear...
Page 44: ...3920600 Nut Keps 3 8 24 UNF 26 3645 Bushing 27 139277 SternTank Fuel 28 7834R Fuel Line 29 137180 Spark Arrestar Kit 31 145006 Clip KEY PART NO NO DESCRIPTION 35 10010500 Washer Split 37 123487 ClampHose 39 17490636 Screw l I 3 8 16 x 2 1 4 UNC 40 17490664 Screw l r 3 8 16 x 4 UNC 41 126197X Washer 1 1 20D x15 32 ID x 250 42 STD551143 Washer Lock 7 16 43 173937 Bolt Hex 7 16 20 X 4 x Gr 5 1 5 47 1...
Page 45: ...2 17 123976X Clip Push in Hinged 18 19171912 Nut Crownleck 3 8 16 Unc 19 166369 Spring Seat Cprsn 20 124238X Bolt5 16 18Uncx3 4 w Seres 21 171852 Pan Seat 22 S rD541431 Bracket Mounting Switch Bushing Snap KEY PART NO NO DESCRIPTION Bolt Carriage 1 4 20 X 1 1 2 Spacer Split Spring Cprsn Nut Lock 1 4 Lge Fig Gr 5 Washer 17 32xl 3 16xl 2 Ga Knob Seat Cap SpdngSeat Bolt Shoulder 5 16 18 Nut Crownlock...
Page 46: ...gine 23 106202X Reflectro Taillight Decal BlowerHsng Kohl 179768X428 Pad FootrestLH Decal Fender Craftsman 179769X428 Pad FootrestRH Decal Fender Danger 138311 Decal Handle Lft Height Decal Foot Rest Adjust LiftHandle Decal V Belt DrSch 182646 Owner s Manual English 182647 Owner s Manual Spanish 4 10 KEY PART NO NO DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 1 _228X427 RimAsm Front 4 8...
Page 47: ...Bolt Adjust Spdng Assist 21 STD523710 Bolt Fin Hex 3 8 16 x 1 22 127218 Link Front 23 STD624008 Retainer Spring 24 73350800 Nut Jam Hex 1 2 13 Unc KEY PART NO NO DESCRIPTION 26 73680800 Nut Crownlock1 2 13 Unc 29 150233 Trunnion InflnHeight 30 110807 Nut Special 31 STD551037 Washer 13132x 5 8 x 16 Ca 32 137150 Spring Compressionlnf Hgt 33 STD560907 Pin Cotter 3 32 x 1 2 34 137167 Rod Adj Lift 35 1...
Page 48: ...TRACTOR MODEL NUMBER 917 275042 MOWERDECK 59 58 6O 6O 55 45 43 47 48 64 1 36 4 36 2 22 19 2 21 19 8 _ 23 48 ...
Page 49: ...110612 25 19111216 Washer 11 32 x 3 4 x 16 Ga 64 19121414 27 STD551037 Washer 13 32x13 16x16Ga 65 151831 28 132823 Spacer Spring Stop Idler 66 156009 30 157722 ScrewThdrolWasher Hd 67 73930600 31 178342 Nut Rg Top Lock 99 72110614 32 153535 Pulley Mandrel 143651 33 129963 Washer Spacer Mower Vented 34 72140610 Bolt Carriage 3 8 16 x 1 1 4 35 72110616 Bolt Carriage 3 8 16 x 2 36 72110608 Bolt Carri...
Page 50: ...TRACTOR MODEL NUMBER 917 275042 TRANSAXLE MODEL NUMBER 331 3000 50 ...
Page 51: ...1174 51 169530 LowerCover 131 142882 52 169531 GerotorAssembly 132 169544 53 144581 O Ring 134 178331 54 161139 GerotorCover 136 178332 55 178321 Filter 137 178333 56 169533 Charge Manifold 138 178334 57 161142 Retainer Motor Bearing 139 161176 58 161143 Pin Carrier 59 161144 15t Planet Gear 141 178335 60 161145 7t Spur Gear 144 169545 61 161146 21t Sun Gear 145 169546 62 161147 Planet Thrust Plat...
Page 52: ...TRACTOR MODEL NUMBER 917 275042 KOHLER ENGINE MODEL NUMBER CV674 TYPE NUMBER 75544 CYLINDER HEAD VALVE AND BREATHER I 7_ _10 2 Q 15 17 DRANKCASE_ I v I X r 7 v i V I o_ I 52 ...
Page 53: ...tor 22 Includes 30 32 35 23 32 M 545016 S Screw hex flange 24 M5x0 8x16 2 25 33 24 445 02 S Strap breather 34 24 126 44 S Bracket breather 26 separator 27 35 24 112 12 S Spacer 36 24 294 06 S Fitting 37 24 326 13 S Hose breather 38 24 326 14 S Hose breather 39 25 237 14 S Clamp hose 2 DESCRIPTION 24 032 01 S 24 294 13 S 24 380 13 S 24 067 13 S 24 067 14 S 24 874 09 S 24 874 10 S 24 874 11 S 24 874...
Page 54: ...TRACTOR MODEL NUMBER 917 275042 KOHLERENGINE MODEL NUMBERCV674 TYPENUMBER75544 IGNITION ELECTRICAL I 6_ n 1 _i o I AIR INTAKE I 13 2 14 BLOWER HOUSING AND BAFFLES I e s II ...
Page 55: ... 66 S Clip cable 24 086 06 S Washer plain 1 4 Module ignition 2 Screw hex flange AIR INTAKE FILTRATION M5x0 8x20 4 Clip cable KEY PART NO NO Bracket statorwire Washer lock 1 4 Harness wiring Lead black rect reg 6 12 gauge insulated grip barrel eyelets Decal grass screen Tie wire 3 DESCRIPTION Housing blower includes 2 4 Nut plastic 3 Plug button 9 16 Nut plastic 2 Screw hsx flange M5x0 6x20 4 Scre...
Page 56: ...TRACTOR MODEL NUMBER 917 275042 KOHLER ENGINE MODEL NUMBER CV674 TYPE NUMBER 75544 STARTING SYSTEM I I 3 Q O 6 ENGINE CONTROLS I q OIL PAN LUBRICATION I 56 ...
Page 57: ...13 12 237 01 S Clamp cable 2 14 24 086 43 S Screw hex flange M5x0 8x16 2 15 24 090 07 S Lever throttle actuator 16 X 20 f S Washer lock 1 4 17 M 541050 S Nut hex flange M5x0 8 18 24 468 01 S Washer plain 5 5 mm 19 24 089 45 S pdng governor 20 M 446030 S Nut hex M4x0 7 21 24 09g 13 S Lever throttle control 22 M 545020 S Screw hex flange M5x0 8x20 23 24 089 51 S Spring throttle limiter 24 24 090 05 ...
Page 58: ... 14 S 5 M 629095 S 6 M 641060 S 7 47 154 01 S 8 52 353 22 S 9 25 237 14 S 10 24 086 12 S 11 24 393 16 S 12 24 100 01 S 13 24 353 03 S 14 15 353 04 S 15 24 050 02 S NOTILLUSTRATED 24 757 36 S 24 757 38 S Kit carburetor w _ askets ncludes 2 4 Gasket carburetor Carburetor assembly For information only not available separately Service with Kits 24 757 36 S 24 757 38 S Gasket air cleaner base Stud M6xl...
Page 59: ...X ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL l_lL Operate your Tractor up and down the face of slopes not I I greater than 15 never across the face Make turns gradu I ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes r ...
Page 60: ...6 PART 6a m 11 p m 7days aweek 1 800 3_ 727s u s _ one www sears co_irect To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement 1 800 827 6655 u s_ 1 800 361 6665 Canada 7 am 5 p m CST Mort Sat 9a m 8 p m EST M F 4 p m S _ Parape_r serviciode mparaci6n a domicilio ypara ordenarpiezas 1 888 SU HOGAR su 1 888 784 6427 Au Canadapourservice enfran ais 1 800 LE FOYER Mc ...
