Craftsman 917.272480 Owner'S Manual Download Page 43

Summary of Contents for 917.272480

Page 1: ...iously built engines Before you start the engine read and understand this Owner s Manual CAUTION Read and follow all Safety Rules and Instructions before operating this equipment For answers to your questions about this product Call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Mon Sat Sears Roebuck and Co Hoffman Estates II 60179 U S A Visit our Craftsman website www sears corn craftsman ...

Page 2: ...because of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over speeding the engine Repairs necessary because of operator negligence including but not limited to electrical and mechanical damage caused by improper storage failure to use the proper grade and amount of eng...

Page 3: ...he entire grass catcher or the guard in place Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alco...

Page 4: ...nsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Use ex...

Page 5: ...if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stoppin...

Page 6: ...r properly Always observe the SAFETY RULES REPAIR AGREEMENT A Repair Agreement is available on this product Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintain ing caring for and using your tractor Follow the instructions under Mainte nance and Storage sections of this owner s manual _WARNING This tractor is...

Page 7: ... Boot _ Steering Wheel 1 Lock washer 3 8 1 Locknut 5 16 18 _ Steering Wheel Adapter 1 Large Flat Washer 1 Hex Bolt 5 16 18 x 1 1 4 t Steering Extension Shaft Seat 1 Washer _ 17 32x 1 3 16x 12 Gauge _ 1 Knob For Future Use Slope Sheet Keys Video Cassette 7 ...

Page 8: ...emove all accessible loose parts and parts boxes from carton 2 Cut from top to bottom along lines on all four corners of carton and lay panels flat 3 Check for any additional loose parts or cartons and remove gBoot Tabs BEFORE REMOVING TRACTOR FROM SKID A I rACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1 Slide extension shaft onto lower steering shaft Align mounting holes in extension and ...

Page 9: ...ion 2 Release parking brake by depressing clutch brake pedal 3 Place freewheel control in transmis sion disengaged position See TO TRANSPORT in the Operation section of this manual 4 Roll tractor forward off skid 5 Remove banding holding deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Operation section for location and function of controls WARNING Before starting read understand ...

Page 10: ...or check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual o CHECKLIST Before you operate your new tractor we wish to assure that you receive the best performance and satisfaction from this qualify product Please review the following checklist All assembly instructions have been completed No remaining loose parts in carton Battery ...

Page 11: ... SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT 0 PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED SEE SAFETY RULES SECTION DANGER KEEP HANDS AND FEET AWAY 11 FREE WHEEL Automatic Models only ...

Page 12: ...ed to engage the mower blades or other attachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine MOTION CONTROL LEVER Selects the speed and direction of tractor IGNITION SWITCH Used for starting and stopping the engine LI...

Page 13: ...may cause engine to backfire Turn ignition key to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT Leaving the ignition switch in any position other than STOP will cause the battery to discharge and go dead NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust ga...

Page 14: ...engage attachment clutch control _bCAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield in place A_achmant _ _lutch Lezer Engaged Position Disengaged Pos_on Attachemnt Lift Lever High on _ _ _ Position TO OPERATE ON HILLS 4_LCAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Use the s...

Page 15: ...ness ACAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT When operating in tem peratures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting _CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Ac...

Page 16: ...is procedure will remove any trapped air inside the trans mission which may have developed during shipping of your tractor IMPORTANT Should your transmission require removal for service or replacement it should be purged after reinstallation before operating the tractor 1 Place tractor safely on level surface with engine off and parking brake set 2 Disengage transmission by placing freewheel contr...

Page 17: ...d speed that will suit the terrain and give best performance of the attachment being used MULCHING MOWING TIPS IMPORTANT For best performance keep mower housing free of built up grass and trash Clean after each use The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also...

Page 18: ...tems that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spar...

Page 19: ... results mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL 1 Raise mower to highest position to allow access to blades 2 Remove blade bolt lock washer and flat washer securing blade 3 Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly 4 Reassemble b...

Page 20: ...s TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact a Sears or other qualified service center V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip...

Page 21: ...see PRODUCT SPECIFICATIONS section of this manual 6 Start the engine and check for oil leaks Correct any leaks before placing engine into full operation AIR FILTER Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service ...

Page 22: ...urs of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carbure tor replacement is required 1 With engine cool remove filter and plug fuel line sections 2 Place new fuel filter in position in fuel ...

Page 23: ...e lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT If an attachment other than the mower deck is to be mounted on the tractor remove the front links and hook the clutch spring Into square hole in frame Small Retainer Spring Clutch Spring jr Retainer Spdng Anti Sway Bar Collar Housing Guide Large Retainer Spring Bracket TO INSTALL MOWER 1 Raise attachment lift lever ...

Page 24: ... be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its highest position Check adjustment on right side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjust ments check that both front links are equal in length If links are not equal in length adjust one lin...

Page 25: ...top groove of engine pulley 4 Install belt through stationary idler and clutching idler 5 Make sure belt is in all pulley grooves and inside all belt guides and keep ers 6 Install mower See TO INSTALL MOWER in this section of manual Clutching Idler Stationary Idler Center Span Keeper Transmission Input Pull_ g Arm Do Not touch this nut If further brake adjustment is necessary contact a Sears or ot...

Page 26: ...ear wheels have a square key Do not lose 3 Repair tire and reassemble NOTE On rear wheels only align grooves in rear wheel hub and axle Insert square key 4 Replace washers and snap retaining ring securely in axle groove 5 Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks purchase and use tire sealant from Seam Tire sealant also prevents tire dry rot and corros...

Page 27: ... Cable TO REPLACE HEADLIGHT BULB 1 Raise hood 2 Pull bulb holder out of the hole in the backside of the grill 3 Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill 4 Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the ...

Page 28: ...nning and shift motion control lever in neutral N position 3 Idle speed setting With throttle control lever in slow position engine should idle at 1750 RPM If engine idles toe slow or fast turn idle speed adjusting screw in or out until correct idle is attained 4 LdJ_ JJ_FzttI_ With throttle control lever in slow position fum idle fuel adjustment needle in clockwise until engine begins to die and ...

Page 29: ...m forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 1 Drain the fuel tank 2 Start the engine and let it run until the fuel lines and ca...

Page 30: ...minals 2 3 Loose or damaged wiring 3 4 Faulty solenoid or starter 4 Engine clicks but will not start CORRECTION 1 Fill fuel tank 2 See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carbure tor refill tank with fresh gasoline and replace fuel filter Check all wiring See q o Adj...

Page 31: ...plug wire 11 Dirty engine air screen fins 12 Dirty clogged muffler 13 Loose or damaged wiring 14 Carburetor out of adjustment 15 Engine valves out of adjustment 1 Worn bent or loose blade 2 Bent blade mandrel 3 Loose damaged part s 1 Faulty operator safety presence control system 2 3 4 5 Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel ...

Page 32: ...rnator Freewheel control in disengaged position Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Engine throttle control not set at SLOW position for 30 seconds before stopping engine CORRECTION 1 Remove obstruction 2 Replace mower drive belt 3 Replace idler pulley 4 Contact aSears or other qualified service center 1 Place throttle control in FAST p...

Page 33: ...UTCH OFF 187 30 87A _ RESENCE RELAY 1 _UE _85 86 F I 87 i 3o RED FUEL SHUT OFF SOLENOID IF60 EQUIPPED BLACX i 1 SPARK IGNITION PLUG _ _ UNIT GAp 2 PLUGS ON YELLOW TWIN CYL ENGINES tS AMP DC II 3600 RpM dlh CHARGING SYSTEM OUTPUT F REGULATOR vBJ ow yGLLC W F7 i OPERATOR __t i C 87A _ I _o I RELAY NON REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS W...

Page 34: ...ELECTRICAL TRACTOR MODEL NUMBER 917 272480 i I I I I i I i i I I 42 I I 41 I 22 26 i t I I i i I i i I I 27 29 I I I I I I 34 ...

Page 35: ... Head 1 4 20 unc x 3 4 Box Battery Fender Switch Interlock Hamess Light Socket Includes 4152J Bulb Light Cable Battery 6 Gauge Red 11 Cable Battery 6 Gauge Red W 16 Wire Fuse 20 Amp Nut Keps Hexl 4 20 Unc Cable Ground 6 Gauge Black 12 Switch Plunger Normal Op Olive Switch Ignition Key Ignition Harness Ignition Bolt Hex Head Fin 1 4 20 x 1 2 Cover Terminal Red Solenoid Ammeter Rectangular Protectio...

Page 36: ...TRACTOR MODEL NUMBER 917 272480 CHASSISAND ENCLOSURES 28 39 166 208 31 208 208 58 6O 3 74 13 2O8 36 ...

Page 37: ... PntSTLT 31 139976 Bracket Fender Support 37 17490508 Screw Thdrol 5 16 18 x 1 2 Tyt 38 175710 Bracket Asm Pivot Mower Rear 39 174714 Bracket Pivot Laser 58 150127 Duct Air Engine P L LT 60 72140606 Bolt Rdhd Sqnk 3 8 16 UNC x 3 4 64 154798 Dash LowerSTLT 74 73680600 Nut Crownlock3 8 16 UNC 142 175702 PlateReinforcementSTLT 143 154966 Bracket Swaybar Chassis 144 175582 Bracket Pnt FootrestSTLT 145...

Page 38: ...TRACTOR MODEL NUMBER 917 272480 GROUND DRIVE 6 38 ...

Page 39: ...lock 3 8 16UNC 168 165492 52 STD541431 Nut Crownlook 5 16 18Unc 169 165580 53 105710X Link Clutch 197 169613 55 105709X Spring Return Clutch 198 169593 56 17060620 Screw 3 8 16x 1 04 199 169612 57 140294 V Belt 200 72140508 59 16 q691 Keeper Center Span 202 72110614 61 17120614 Screw 3 6 16 x 875 212 145212 62 8883R Cover Pedal 250 17060612 63 175410 Pulley Engine 64 71170764 Bolt Hex 7 16 20 x 4 ...

Page 40: ...TRACTOR MODEL NUMBER 917 272480 STEERING ASSEMBLY _ _39 1 _ 1 zz _ 2 L i i U I 10 34 35 4O ...

Page 41: ...ardened Washer 25 32 x 1 5 8 x 16 Gauge Ring Klip Draglink Washer Lock Spacer Brg Axle Front Nut Hexflange Lock Shaft Assembly Steering Screw 3 8 16 x 3 4 Rod Tie Washer 11 32 x 3 4 x 16 Ga Washer Lock Hvy Hlcl Spr 5 16 CrownlockNut5 16 24 Unf Bushing Steering Screw Insert SteeringWheel Washer 13 32 x 1 1 20 x 11 Ga Nut LockCenter 5 8 24 UNF Adaptor SteeringWheel Boot Steering Shaft Washer 25 32 x...

Page 42: ...TRACTOR MODEL NUMBER 917 272480 ENGINE 40 38 33 29 OPTIONAL EQUIPMENT Spark Arrester _ _ 101 _4 _ s S i Iiif Ii 1 42 ...

Page 43: ...Thread Cutting 1 4 20 x 5 8 Engine See Breakdown KohlerModel No CV492 27506 Muffler Gasket Kohler Tube Drain Oil Easy Washer ShieldBrn Dbr Guard Arrestor Spark Tank Fuel Cap Assembly Fuel Sears Vented Clamp Hose Line Fuel Plug Drain Oil Easy BushingSnap Screw Hex Washer Head Thd Roll 1 4 20 x 3 4 Screw Hex WshThdr 3 8 16 x 3 4 Washer 9 32 x 7 8 x 16 Gauge Washer 5 16 x 3 4 x 16 Ga Bolt Hex Hd 5 16...

Page 44: ... Hinged Nut Spring Seat Screw 3 8 16x 1 1 2 Washer 13 32 x 1 x 14 Gauge Pan Seat Knob Seat Bracket Switch Mounting KEY PART NO NO DESCRIPTION 13 121248X Bushing Snap 14 72050412 Bolt Carriage 1 4 20 x 1 1 2 15 134300 Spacer Split 28 x 88 16 121250X Spring 17 123976X Locknut Flange 1 4 Grade 5 18 124238X Cap Spring Seat 21 171852 Bolt Shoulder 5 16 18 UNC 22 STD541431 Nut 24 19171912 Washer 17 32 x...

Page 45: ...cal V Belt Drive Schematic Decal LowerDash Decal V Belt Schematic Decal Steering Wheel Decal Battery Diehard Decal Battery DngdPsn Eng Decal Uff Handle Pad Footrest LH STLT Pad Footrest RH STLT Decal By Pass LT Hydro Owner s Manual English Owner s Manual Spanish WHEELS TIRES 11 KEY PART NO NO 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION 59192 Valve Cap Tire 65139 Stem Valve 106222X Tire Front 59904 Tube Fr...

Page 46: ...TRACTOR MODEL NUMBER 917 272480 LIFTASSEMBLY 12 3O 5 I 31 32 19 13 20 2O 15 46 ...

Page 47: ...800 Locknut Hex withWasher Insert 1 2 13 UNC 19 139868 Arm Suspension Rear 20 163552 RetainarSpring 23 110807X Nut Special 24 19131016 Washer 13 32 x 5 8 x 16 Ga 25 2876H Spring2 1 8 26 169484 RetainerClip 27 126971X Rod Adj Lift 28 73350600 Nut Hex Jam 3 8 16 Unc 29 138057 Knob Inf 3 8 16 Unc 30 150233 Trunnion In6n Height 31 169865 Bearing Pvt Lift 32 73540600 Nut Crowniock 3 8 24 36 155097 Poin...

Page 48: ...TRACTOR MODEL NUMBER 917 272480 MOWERDECK 157 158 68 146 21 119 118 6 19F 21 2 16 i 1 18 27 48 ...

Page 49: ... 36 131494 Pulley Idler Flat 152 169676 37 STD551037 Washer 13 32 x 13 16 x 16 Ga 153 169674 40 STD541437 NutCrownlock3 8 16UNC 154 169675 44 140088 Guard Mandrel LH 155 16 9671 45 STD624003 Retainer 156 169672 46 137729 Screw Thd Roll 1 4 20 x 5 8 157 169669 48 133944 Washer Hardened 158 17720408 49 174284 Roller Assembly Cam Follower 159 72140614 50 131340 Bolt Shoulder 10 24 Gr 5 130794 51 STD5...

Page 50: ...81 79 73 17 16 32 93 60 58 19 48 119 120 124 107 19 12 88 o 128 n m I I ...

Page 51: ... 170437 41 170394 Pin Jackshaft 42 170395 Magnet Ring 116 170438 43 170396 Sprmg Bypass 119 170439 44 150797 Hydro Mtg Screw 3 8 24 X 120 170440 2 5 Long 121 170441 45 170397 Filter 46 170398 Base Filter 47 170399 Actuator Bypass 122 170442 48 170400 Rod Bypass Actuator 123 170443 49 170401 Arm Bypass 124 170444 50 170402 Retaining Ring 250 External 51 170403 Seal Lip 741 X 250 X 250 Tc 125 170445...

Page 52: ...TRACTOR MODEL NUMBER 917 272480 KOHLERENGINE MODEL NUMBERCV492 TYPENUMBER27506 CYLINDER HEAD VALVE AND BREATHER I CYLINDRE DIRIGE SOUPAPE ET RENIFLARD I 24 11 RANKCASE I CARTER MOTEUR I 4 52 ...

Page 53: ...ge 11 12 018 02 S M10x1 5x81 5 12 12 108 07 S 18 25 237 14 S Clamp hose 2 12 108 08 S 19 12 326 03 S Hose breather 12 108 09 S 20 M 645020 S Screw hex flange f 3 12 067 11 S MGxl 0x20 5 12 067 06 S 21 12 096 07 S Cover valve w nipple 14 12 380 01 S 22 M 545010 S Screw hex flange 15 12 043 05 S M5x0 exl0 16 M 631005 S 23 12 018 01 S Retainer breather reed 17 12 144 02 S 24 12 402 02 S Reed breather...

Page 54: ...MBER 917 272480 KOHLER ENGINE MODEL NUMBER CV492 TYPE NUMBER 27506 IGNITION ELECTRICAL I ALLUMAGE LECTRIQUE _ 9 13 14 _ e O l 16 _ AIR INTAKE I BLOWER HOUSING AND BAFFLES I HABITATION DE SOUFFLEUR ET DI_CALENT I 10 54 ...

Page 55: ...rew hex flange M5x0 8x20 2 M6xl 0x16 2 Clip cable 2 12 12 063 19 S Baffle cylinder Regulator rectifier 15 amp Washer lock 1 4 NOT ILLUSTRATED Screw hex flange Mo541050 S Nut hex flange MSx0 8 M6xt Ox16 2 Connector AIR INTAKE FILTRATION Spark Plug Clip cable 2 KEY PART Screw hex flange NO NO DESCRIPTION MSxO 8xlO 2 1 12 281 01 S Duct air Module ignition 2 25 341 03 S Knob air cleaner cover 2O NOT I...

Page 56: ...MODEL NUMBER CV492 TYPE NUMBER 27506 STARTING SYSTEM DI_MARRANT DE LE SYSTI_ME I I 0 db m ENGINE CONTROLS MOTEUR CONTROLE A A f _ 1 _ II p _J i _ o _ _ _ _ 4 2 OIL PAN LUBRICATION DE LA HUILE PAN DE LA LUBRIFICATION _Io 1 i i _5 r _ _ _ 12 11 16 56 ...

Page 57: ...w hex flange M6xf 0x25 O Ring lower oil fill tube Screen oil pickup Cover oil pickup screen Screw hex flange M5xO 8x16 Valve oil pressure relief Filter oil Plug sq hd sotid 318 Pump oil O Ring oil pump cover Cover oil pump Screw hex flange M5xO Bx16 3 Seal oil P T O end Screw hex flange MBx1 25x45 11 Screw hex flange M8xf 25x45 Assembly Pan oil Incl 11 14 17 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...

Page 58: ...TRACTOR MODEL NUMBER 917 272480 KOHLER ENGINE MODEL NUMBER CV492 TYPE NUMBER 27506 CRANKSHAFT EXHAUST VILEBREQUIN ECHAPPEMENT I I U nl FUELSYSTEM FUEL DE LE SYSTEME I 6 7 10 _ 7 58 ...

Page 59: ... 2 Line fuel 12 1 4 Filter fuel in line Clip cable NOTILLUSTRATED M 561010 S X 22 11 S 12 757 02 S 12 757 03 S 12 041 01 S 12 041 02 S 12 041 05 S 12 041 06 S 12 032 06 S 12 757 33 S 12 041 06 S 12 454 03 S 25 452 20 S 12 518 37 S Screw thread forming M5x0 8xl0 Washer lock 1 4 Kit float Kit carburetor repair Gasket carburetor Gasket air cleaner Gasket bowl Gasket bowl screw Seal solenoid Kit solen...

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Page 63: ...ong dotted line indicated above 2 Hold page before you so that Its left edge Is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill ...

Page 64: ...chase or inquire about a Sears Service Agreement or Sears Maintenance Agreement 1 800 827 6655 u s 1 800 361 6666 Canada 7 a m 5 p m CST Mon Sat 9 a m 8 p m EST M F 4 p m Sat Para pe_r serviciode reparack_a domicilio y pareordonarpiezas 1 888 SU HOGARsv AuCanada poursewice en _ 1 800 LE r OYER c 1 800 533 6937 www sears ca Sears Roebuck andCo Registered Trademark TMTrademark SMService Mark of Sear...

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