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Summary of Contents for 580.768320

Page 1: ...i 8 a m to 5 p m CT CAUTION Before using this product read this manual and follow all Safety Rules and Operating Instructions Safety Assembly Operation Maintenance Parts Espafiol SEARS ROEBUCK and CO Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman Part No B5657 Draft 1 2 22 2000 ...

Page 2: ...u may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CAUTION When setting up transporting adjusting or making repairs to your high pressure washer always disconnect the spark plug wire from ...

Page 3: ...e airborne DoNotoperate thepressure washer above therated pressure Nevermove themachine bypulling onthehigh pressure hose Usethehandle provided ontheunit Always becertain thespraygun nozzles and accessories arecorrectly attached DoNotsecure thesprayguninthe open position Highpressure spraymaydamage fragileitems including glass DoNotpointspraygunat glass wheninthejetspraymode Holdthespraygunfirmlyi...

Page 4: ...eel components Parts box which includes items listed below High pressure hose Spray gun Nozzle extension with Hi Lo adjustable nozzle Engine oil Operators manual Nozzle cleaning kit O Ring kit Become familiar with each piece before assembling the pressure washer Check all contents against the illustration on page 7 If any parts are missing or damaged call the pressure washer helpline at 1 800 222 ...

Page 5: ... A ARNING Never fill fuel tank completely full Provide space for fuel expansion Wipe away any fuel spillage from engine and equipment before starting Use fresh clean unleaded automotive gasoline Use clean fuel and store in approved clean covered containers Use clean fill funnels Never use stale gasoline left over from last season or gasoline stored for long periods Clean area around fuel fill cap ...

Page 6: ...ssure outlet on the pump Tighten by hand Before you connect your garden hose to the water inlet inspect the inlet screen Clean the screen if it contains debris or have it replaced if damaged Do not run the pressure washer if the inlet screen is damaged Connect garden hose to water inlet Tighten by hand CHECKLIST BEFORE STARTING ENGINE Review the unit to ensure you have performed all of the followi...

Page 7: ...Detergent Pick Up Tube and Filter Used to siphon detergent from chemical bottle to the low pressure water stream Gas Cap Fill engine with regular unleaded gasoline here High Pressure Hose Connect one end to the spray gun and other end to the high pressure outlet High Pressure Outlet Connection for high pressure hose Hose Reel Used for storing hose while unit is not in use Hose must be detached fro...

Page 8: ...er until there is a steady stream of water and no air remains in the system Release the trigger Engage the safety latch to the spray gun trigger _ Safety Latch Move the choke lever to the Closed position NOTE For a warm engine be sure the choke lever is in the Open position Choke lever in Open position Throttle lever in Fast position Move the throttle lever to the Fast position shown as a rabbit C...

Page 9: ...e the pump To apply detergent follow these steps Review the use of the adjustable nozzle Prepare the detergent solution as required by the job Hang the detergent solution container on the hook of the wireform attached to the handle Place the filter end of the detergent siphoning tube into the detergent container _ AUTION When inserting the filter into the detergent container route the tube so as t...

Page 10: ...The automatic cool down system engages at this temperature and cools the pump by discharging the warm water onto the ground preventing internal pump damage How to Use the Hose Reel Your pressure washer is equipped with a hose reel that is designed to store your hose when unit is not in use These instructions are for short term storage only For long term storage see Storage on page 16 After each us...

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Page 12: ...when operating under dirty or dusty conditions Replace more often under dirty or dusty conditions PRODUCT SPECIFICATIONS Pressure Washer Specifications Pressure 2000 PSI Flow Rate 2 0 GPM Chemical Mix Use as directed Water Supply Temperature Not to Exceed 140 F Engine Specifications Rated Horsepower 4 5 liP Spark Plug Type BPR6ES NGK or Equivalent Set Gap To 0 028inch 0 70mm 0 031 inch 0 80mm Gaso...

Page 13: ... filter screen into the threaded end of the nozzle extension Direction does not matter Push the screen in with the eraser end of a pencil until it rests flat at the bottom of the opening Take care to not bend the screen 4 Place the o ring into the recess Push the o ring snugly against the in line filter screen 5 Assemble the nozzle extension to the spray gun as described earlier in this manual Pur...

Page 14: ...ection between gun and nozzle extension O 1 o ring yellow p n B2264 for the end of the high pressure hose hose conne_or To remove a worn or damaged O Ring Use a small flathead screwdriver to get underneath the o ring to pry it off ENGINE MAINTENANCE Checking Oil Level Oil level should be checked prior to each use or at least every 5 hours of operation Keep oil level maintained Changing Oil Change ...

Page 15: ... 0 028 inches 0 031 inches 0 70mm 0 80mm if necessary Install spark plug tighten securely Carburetor If you think your carburetor needs adjusting see your nearest Sears service center Engine performance may be affected at altitudes above 4000 feet For operation at higher elevations contact your nearest Sears service center Spark Arrester Service Your engine is not factory equipped with a spark arr...

Page 16: ...nnect a 3 foot section of garden hose to the water inlet adapter Pour RV antifreeze antifreeze without alcohol into the hose Pull the recoil handle twice Disconnect 3 foot hose LONG TERM STORAGE If you do not plan to use the pressure washer for more than 30 days you must prepare the engine for long term storage It is important to prevent gum deposits from forming in essential fuel system parts suc...

Page 17: ... Provide cooler water supply 7 Clear blocks in outlet hose 8 Replace gun 9 Clean nozzle 10 Contact Sears service facility 1 Insert detergent siphoning tube into detergent 2 Clean or replace filter detergent siphoning tube 3 Push nozzle forward for low pressure mode Move throttle control to FAST position If engine still bogs down contact Sears service facility 1 Fill crankcase to proper level 2 Cle...

Page 18: ...CRAFTSMAN 2000PSI Pressure Washer 580 768320 Main Unit m Exploded View 6 33 51_ 900_ 21 _22 _9 _10 3 26_ 19_ 41 _16 45 _25 27 19 42 18 ...

Page 19: ...Description DECAL Instructions DECAL 1 800 Number BASE Polo Green WASHER Flat 34 x 1 DECAL Unit 1431 0 GROMMET Chemical Hose BILLBOARD TIRE 10 PUSHNUT 5 8 NUT M8 Locking Flange MOUNT Vibration HHCS M8 1 25 x 50 STUD Double Ended NUT with Washer HOSE Chemical FILTER Chemical Hose O RING 1 625 ID x 103 CARRIAGE BOLT 1 4 20 x 1 3 4 CLAMP Hose ASSY Pump EG w Thermal CAP High Pressure NOZZLE Replacemen...

Page 20: ...CRAFTSMAN 2000 PSI Pressure Washer 580 768320 Pump m Exploded View _6 28 26 0 j_ sL i J 9 13 38 25 35 o o 27 jo SO 0 o 1S 57 38 3 35 4_ 2O ...

Page 21: ...7 1 SPRING Chem Inject 34 1 O RING Venturi Seat 44 1 VENTURI Chem Inject 45 0 KIT UNLOADER 2300 1 O RING Venturi Seat 46 1 CAP Unloader 47 1 O RING Unloader Cap 1 SPRING Unloader 1 PISTON Unloader 1 SEAT Unloader 1 WASHER 1 5mm Shim Part 185712 185531 185713 185714 Qty Description 0 KIT CHECK VALVES 4 SHCS M6 1 0 x 35 3 O RING Check Valve 6 ASSY Check Valve 3 O RING Check Valve White 0 KIT HEAD BR...

Page 22: ...PAN ASSY OiL 2 15625 ZE1 003 1 GASKET OIL FILLER CAP 4 16508 ZM0 000 1 SHAFT COMP GOVERNOR HOLDER 5 16510 ZM0 000 1 GOVERNOR ASSY 6 16511 ZL8 000 2 WEIGHT GOVERNOR 7 16512 ZM0 000 1 HOLDER GOVERNOR WEIGHT 8 16513 ZE1 000 2 PIN GOVERNOR WEIGHT 9 16531 ZE1 000 1 SLIDER GOVERNOR 10 16541 ZM0 000 1 SHAFT GOVERNOR ARM Item Part 11 90014 952 000 12 90121 952 000 13 90451 ZE1 000 14 90602 ZE1 000 15 9120...

Page 23: ...3101 ZL8 000 1 PISTON 2 13111 ZE0 000 1 PIN PISTON 3 13200 ZL9 000 1 ROD ASSY _ _ CONNECTING _ 4 90001 ZE1 000 2 BOLT CONNECTING ROD _ _ _ 5 90551 ZE0 000 2 CLIP PISTON PIN 13MM _ 6 13010 ZL8 003 1 RING SET PISTON RIKEN 13010 ZL8 004 1 RING SET PISTON TEIKOKU Item Part Qty Description 1 28400 ZM0 631ZA 1 STARTER ASSY 2 28461 ZL8 003 1 KNOB RECOIL STARTER 3 28462 ZL8 631 1 ROPE RECOIL STARTER 4 903...

Page 24: ...T FLANGE 6X86 8 95701 06014 08 1 BOLT FLANGE 6X14 Item Part 2 16950 ZG9 M02 3 16956 ZM0 000 4 17620 ZL8 003 5 17702 ZM0 000 6 19610 ZM1 010ZA 8 33609 GK4 620 Qty Description 1 PETCOCK ASSY MAN 1 BRACKET PETCOCK 1 CAP ASSY FUEL TANK 1 TUBE FUEL 1 COVER COMP FAN 1 COLLAR FR TURN SIGNAL Item Part Qty Description 9 90041 ZL9 000 3 BOLT STUD FAN C 10 93891 05010 08 1 SCREW WASHER 5X10 11 95001 55008 40...

Page 25: ...5 1 SCREW SET B 14 19650 ZM0 000 6 16029 ZG0 901 1 SCREW SET 15 93500 05006 0H 7 16100 ZM1 803 1 CARBURETOR ASSY 93500 05006 1H BB64B C 16 99101 124 0550 8 16155 ZM0 003 1 VALVE FLOAT 99101 124 0580 9 16166 ZM1 003 1 NOZZLE MAIN 99101 124 0600 10 16211 ZL8 000 1 INSULATOR 17 16024 ZE1 811 CARBURETOR Qty Description 1 GASKET INSULATOR 2 GASKET CARBURETOR 1 GASKET CARB CHOKE SIDE 1 GUIDE COMP AIR 1 ...

Page 26: ... Description 1 SPRING BRAKE LEVER 1 BOLT FLANGE 6X14 1 BOLT FLANGE 6X23 1 BOLT FLANGE 6X20 1 NUT SPECIAL 14MM 1 CLIP CABLE A 1 SCREW WASHER 4X12 1 WASHER PLAIN 4MM Item Part Qty Description 1 14320 ZL8 000 1 PULLEY COMP CAMSHAFT 2 14324 ZL8 000 1 SHAFT CAM PULLEY 3 14400 ZL9 003 1 BELT TIMING 79HU7 G 200 4 14431 ZL8 000 1 ARM IN VALVE ROCKER 5 14441 ZL8 000 1 ARM EX VALVE ROCKER 6 14461 ZL8 000 2 ...

Page 27: ... 1 GASKET MUFFLER i Item Part 1 16551 ZM0 000 2 16555 ZM1 000 3 16561 ZM1 000 4 16562 ZM1 000 5 16576 ZE7 300 6 16576 891 000 Qty Description 1 ARM GOVERNOR 1 ROD GOVERNOR 1 SPRING GOVERNOR 1 SPRING THROTTLE RETURN 1 SPRING LEVER 1 HOLDER CABLE Item Part 7 16580 ZM0 020 8 16674 ZM0 000 9 90015 ZE5 010 10 90016 ZM0 000 11 93500 05016 0A 12 94050 06000 Qty Description 1 BASE COMP CONTROL 1 ROD CHOKE...

Page 28: ...nitial owner and each subsequent purchaser that the engine is free from defects in materials and workmanship which cause the failure of a warranted part for a period of two years WHAT IS COVERED Repair or Replacement of Parts Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Sears service center If you have any questions regarding your warranty ...

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Page 30: ...s cuales varian de estado a estado Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 El escape del motor de este producto I contiene elementos quimicos reconocidos en I el Estado de California por producir c_ncer I defectos de nacimiento u otros dahos de tipo I reproductivo I _ iPRECAUCION Cuando transporte instale ajuste o haga reparaciones a su maquina lavadora de alta presi6n siempre des...

Page 31: ...resi6n Utilice la manija que viene con la unidad Siempre asegQrese de que la pistola de rociado boquillas y accesorios est6n conectados correctamente No asegure la pistola de rociado en la posici6n open abierto El rociado de alta presi6n puede daSar elementos fragiles incluyendo el vidrio No apunte la pistola de rociado al vidrio cuando est6 en el modo de rociado a chorro Sostenga firmemente en su...

Page 32: ...as con boquilla ajustable a Alta Baja presi6n Aceite para motor Adaptador de conexi6n rapida Manual de operador Juego para limpiar boquillas Juego de anillos O Familiaricese con cada parte antes de ensamblar la maquina lavadora a presi6n Compare el contenido con la ilustraci6n de la pagina 35 Si alguna de la partes no esta presente o se encuentra daSada Ilame a la linea de ayuda de la maquina lava...

Page 33: ...cualquier derrame de combustible del motor y del equipo antes de darle arranque a la unidad Utilice gasolina para automotores limpia fresca y sin contenido de plomo Use combustible limpio y almac6nelo en recipientes cubiertos limpios y aprobados Utilice embudos limpios Nunca utilice gasolina vieja dejada de la estaci6n anterior o gasolina almacenada por periodos de tiempo prolongados Limpie el Are...

Page 34: ...omba Apriete con la mano Antes de que conecte la manguera de jardin a la entrada de agua inspeccione el colador de la entrada Limpie el colador si tiene residuos o solicite su reemplazo siesta dafiado No haga funcionar la maquina lavadora a presion si el colador de la entrada esta dahado Conecte la manguera de jardin a la entrada del agua Apriete con la mano LISTA DE REVISION PREVIA AL ARRANQUE DE...

Page 35: ...ectada de la unidad y la pistola antes de almacenarla Entrada de Agua ConexiOn para la manguera de jardin Extension para Boquillas Conectada a la pistola de rociado para un uso mas conveniente Filtro de Aire El elemento de filtro tipo seco limita la cantidad de suciedad y polvo que se introduce en el motor Filtro y Tubo para Recoleccion de Detergente Usado para succionar detergente de la botella d...

Page 36: ...minar la presi6n generada por la ACTIVAClON del suministro del agua Continue apretando el gatillo hasta que observe una corriente continua de agua y no exista aire en el sistema Suelte el gatillo Enganche el cerrojo de seguridad al gatillo de la pistola de rociado Cerrojo de Seguridad Palanca deI cebador en Ia posici6n Abierto Palanca de la v lvula de regulaciSn en posiciSn R pido Mueva la palanca...

Page 37: ...uando est6 usando el modo de alta presi6n No coloque la boquilla a menos de 8 pulgadas cuando est6 limpiando Ilantas Aplicacion del Detergente Usando la Boquilla Ajustable IMPORTANTE Utilice quimicos disehados especificamente para maquinas lavadoras a presion Los detergentes caseros podrian da_ar la bomba IMPORTANTE Usted debera conectar todas las mangueras antes de darle arranque al motor Arranca...

Page 38: ...lavado y la apli caci6n del detergente Sistema de Enfriamiento Autombtico Alivio Tdrmico El agua que circula dentro de la bomba puede alcanzar temperaturas entre los 140 145 F si hace funcionar el motor de su maquina lavadora a presi6n de 3 a 5 minutos sin oprimir el gatillo de la pistola de rociado El sistema de enfriamiento automatica se activa a esta temperatura y enfria la bomba descargando ag...

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Page 40: ...cambio de aceite con mayor frecuencia cuando trabaje en condiciones de mucha suciedad o polvo Remplazar mas a menudo bajo condiciones de suciedad o polvo ESPECIFICACIONES DEL PRODUCTO Especificaciones de la M_quina Lavadora a Presion Presi6n 2000 PSI Velocidad de flujo 2 0 GPM Mezcla de quimicos Use segQn instrucciones Temperatura del suministro de agua Que no exceda los 140 F Especificaciones del...

Page 41: ...nillo O de repuesto en el juego de anillos O Si no esta daSado vuelva a usarlo 3 Coloque el colador del filtro en linea en el extremo con rosca de la extensi6n para boquillas Su direcci6n no importa Coloque el colador ejerciendo presi6n con el borrador de un lapiz hasta que se asiente por completo en el fondo de la abertura Tenga cuidado de no doblar el colador 4 Coloque el anillo O en la ranura r...

Page 42: ...o y un colador para la entrada de agua de repuesto Las partes del Juego de Anillos o incluyen 1 anillo o rojo p n B2726 para el extremo de la conexi6n de la pistola de rociado entre la pistola y la extensi6n para boquillas O 1 anillo o amarillo pin B2264 para el extremo de la manguera de alta presi6n Para retirar un anillo o desgastado o dahado Utilice un destornillador de cabeza plana pequeSo col...

Page 43: ... si el aislador esta roto o partido Para su remplazo utilice una bujia BPR6ES NGK o similar Revise la separaci6n del electrodo con un calibrador de alambre y ajuste la separaci6n a 0 28 pulgadas 0 031 pulgadas 0 70 mm 0 80 mm si es necesario Instale la bujia y aprietela firmemente Carburador Si usted cree que su carburador necesita ajuste visite su centro de servicio Sears mas cercano El funcionam...

Page 44: ...la manguera Hale la manija de retroceso dos veces Desconecte la manguera de 3 pies ALMACENAMIENTO PROLONGADO Si usted no planea usar la maquina lavadora a presi6n por mas de 30 dias debera preparar el motor para un almacenamiento prolongado Es importante evitar la formaci6n de dep6sitos de goma en las partes esenciales del sistema del combustible tales como carburador filtro del combustible mangue...

Page 45: ...en la posici6n abierta o cerrada 11 El motor ha perdido compresi6n 1 Sin gasolina 2 Bajo nivel de aceite Solucion 1 Mueva la boquilla hacia atras para el modo de alta presi6n 2 Limpie la entrada 3 Proporcione flujo de agua adecuado 4 Estire la manguera de entrada coloque un parche en la fuga 5 Revise y limpie el colador de la manguera de entrada 6 Proporcione suministro de agua mas fria 7 Retire l...

Page 46: ...opietario inicial y a cada comprador subsecuente que el motor est libre de defectos en materiales y mano de obra que puedan causar falla de la parte garantizada por un periodo de dos afios QUE ESTA CUBIERTO Reparacion o Remplazo de Partes La reparaci6n o el remplazo de cualquier parte garantizada se realizara sin ning6n costo para el propietario en un centro de servicio aprobado Sears Si tiene pre...

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Page 48: ...e ou les pi_ces For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hoursa day 7 days a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9...

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