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Summary of Contents for 580.768050

Page 1: ...on FH 8 a m to 5 p m CST CAUTION Before using this product read this manual and follow all its Safety Rules and Operating Instructions Sears Roebuck and Co Hoffman Estates IL 60179 Visit our Craftsman website www sears com craftsman Safety Assembly Operation Maintenance Parts Part No B3604 Draft 0 2 2 99 printed in the U S A ...

Page 2: ...ybecause of operator abuseor negligence includingdamage resultingfromno water being suppliedto pump or failureto maintain the equipment accordingto the instructionscontained inthe owner smanual WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH CLEANING SYSTEM TO THE NEAREST SEARS SERVICE CENTER OR DEALER IN THE UNITED STATES i _ _ This warranty givesyou specificlegal dghts and you may also have ...

Page 3: ...surerated for your cleaning system Never move the machineby pullingon the high pressure hose Use the handle providedon the top of the unit Always be certainthe spraygun nozzles and accessories are correctlyattached Never use a spraygun which does not have a trigger lockor triggerguardin placeand in working order Use a respiratoror maskwhenever there is a chance that vapors may be inhaled Read all ...

Page 4: ... call the Pressure Washer Helpline at 1 800 222 3136 TO REMOVE CLEANING SYSTEM FROM CARTON Remove loose partsand parts box includedwith your cleaningsystem Slice two corners at guide handle end of carton fromtop to bottom so the panel can be folded down flat Uft the handle to upright position and slide the locking caps Into place Raise guide handle securein place Rollthe cleaningsystemout the open...

Page 5: ...ith Quick Connect Fitting The dual lance attaches to the spray gun and allowsyou to switchfrom low pressure mode for applying chemicals to high pressure mode for cleaning The quick connectfittinglets you quicklyexchangethe four provided nozzles to adjust the spray pattern of the high pressurespray Gas Tank Fill gas tank with regular unleaded gasoline hera High Pressure Hose Connect one end to the ...

Page 6: ...se the collar making sure it becomes flush with the end of the quick connect Pull on the nozzle to make sure it is securely in place Note The chemicalnozzle is permanently affixedto your dual lanceand has a spray pettem of 25 degrees It must be used when applyingchemical For most effective cleaning keep spray nozzle between 8 to 24 inchesaway from cleaning surface Damage to the surface may occur i...

Page 7: ...onas for cleaning CAUTION Test a small area of the surfaceto be cleaned Make surethere is no damage Attachgarden caused by the highpressurespray to hoseto waterinlet A A CAUTION Before starting yourCleaning System make sure you have read and followed the instructionsin the sections BeforeStarting the Cleaning System on page 8 and To Start the Cleaning System on page 8 WARNING Be extremely careful ...

Page 8: ...ng storage Acidicgas can damage the fuel system of an enginewhile in storage To add fuel to engine Clean area around fuel cap removecap Add regular unleaded gasoline slowly to the fuel tank Important Never mix oil with gasoline Install fuel cap and wipe up any spilled gasoline TO START THE CLEANING SYSTEM The best way to start your cleaning system engine for the firsttime is to followthese instruc...

Page 9: ...he spray gun safety latch HOW TO STOP YOUR CLEANING SYSTEM Move the Run Stop switchto the Stop position Simply shutting off the engine will not release pressure in the system Squeeze trigger onthe spray gun to relieve pressure in the hose Note A small amount of water will squirtout when you release the pressure Rotate the Dial A Cleaner TM selector knob to the OFF position to prevent chemical leak...

Page 10: ...nds Note If you equip the engine of your cleaningsystem with a spark arrestor muffler the spark arrestormust be maintained in effectiveworkingorder by the owner operator Cleaning System Specifications RESSURE FLOW RATE CHEMICAL MIX WATER SUPPLY TEMPERATURE 3000 Psi 2 5 GPM Use as directed Not to Exceed 140 F Engine Specifications ENGINE MODEL GN 220 RATED HORSEPOWER 7 8 SPARK PLUG Type Champion RC...

Page 11: ...s described in the ASSEMBLY section and connect the water supply Remove the wand extensionfromthe gun Pull the trigger on the gun and holduntil a steady stream of water appears To removethe contaminants from the pump follow these steps Set upthe cleaningsystem as described in the ASSEMBLY section and connect the water supply Remove the nozzle attachmentfrom the gun Start the engine according to in...

Page 12: ...performed by any non road engine repair establishment or individual Checking Oil Level oil level shouldbe chocked priorto each use orat least every eight 8 hoursof operation Keep oil level maintained Changing Engine Oil and Oil Rlter Change oil after firsteight 8 hoursof operation Change oil oil filterevery fifty 50 hoursthereafter If you are usingyour cleaning systemunder extremelydirty or dustyc...

Page 13: ...t Set the pre filter aside To clean or replace paper air filter A Clean paper filler by tapping it gentlyon a solidsurface If the filler is too dirty replace it with a new one Dispose of the old filter properly Clean air cleaner cover Insert pre filler intothe cover then the paper air filler Reinstallthe air cleaner cover and tightenthe two 2 screws CleanSparkArrestorScreen The engine exhaustmuffl...

Page 14: ...very importantstep to insurethe longestlifeforyour engine To adjustvalve clearance Make sure the engine is at roomtemperature Make sure that the spark plugwire is removed from the spark plugand outof the way Removethe breathertube from the valve cover Removethe four s_rews attaching the valve cover witha 2 or 3 phillipsscrewdriver O Valve Cover Breather Tube Make sure the piston is at Top Dead Cer...

Page 15: ...22 ft Ibs Important If you feel uncomfortableabout doing this procedure or you don t have the propertools please take your cleaning system in to the nearestservice center to have the valve clearance adjusted This is a very important step to insure the longestlifefor your engine Note Only performthis adjustmentafter first50 hours of operation The head bolts will need no further adjustment Remove th...

Page 16: ...inject fitting on the pump Add 0 5 literof cleanfresh water to each tank and closetank scovers Flushthe chemical system by selecting a tank and run the cleaning system with nozzle in low pressure mode Flush untileach tank is empty then switch the selector knob to the next tank The last tank to be emptied must be the System Rinse tank Connect a 3 foot section of garden hoseto the inlet adapter Pour...

Page 17: ...utlet hose Replace outlet hose ifleaking Replace O ring orgun if necsssaq Clear nozzle Contact Sears Service Department 4 Dial a Cleaner knob is in off position Engine speed is too slow Contact Sears Service Department Dirtyair cleaner Out of gasoline Stele gasoline Spark plug wire not connected to spark plug Bad spark plug Water in gasoline Ovemhoking or flooded 8 Excessivelyrich fuel mixture 9 I...

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Page 19: ...ving 26 89230 1 BlackWire Assembly 3 pin Male Connector 27 83503 Housing 29 86384 White Wire Assembly 30 86037 M6 Lock Washer 31 36701 M6 x 30mm Screw 32 22152 Ignition Coil 33 23897 Tinnerman Clamp 34 A9567 Low Oil Shutdown Module 35 A9568 1 M6 x 10ram Screw Spark Plug 36 36919 1 Governor Lever 37 22264 1 Wear Washer 38 A9943 1 31 27 24 AdjustScrew M8 x 15mmTaptite Screw 60 Hz Governor Spring M8 ...

Page 20: ...se Assm 36 21705B 1 Governor Arm 37 90082 1 Oil Seal 38 90081 1 Govemor Gear Assembly 39 88396A 2 Governor Gear C Ring 40 83235 2 Govemor Spool 41 80336 1 1 8 NPT Pipe Plug 42 96362 1 CamshaftAssembly 43 77161 2 Crankcase Gasket 44 77160 2 Valve Stem Seal 45 76307 2 CylinderHead Gasket 46 88403 1 Oil Pressure Relief Cover 47 72657 2 Oil Pressure Spring 48 88412 1 11 32 Ball 49 76329 1 M5 Form Scre...

Page 21: ...1201 43 21203 44 21200 45 66476 46 59635 47 78601 48 78602 2 1 1 1 1 1 1 1 1 DescriDtior Breather Hose Manifold Head Gasket M6 x 55mm Capscrew M6 x 25ram Capscrew M6 x 30mm Screw Intake Manifold M6 Lock Washer M6 Hex Nut Carburetor Air Box Gasket 10 32 x 3 4 Screw Canal Cover Carburetor Manifold Gasket Carburetor Air Cleaner Base M6 x 12mm Capscrew 8 x 3 8 PlasUta Screw Air Filter Precleaner 21 ...

Page 22: ...9O lt ean Pa_ QtX 78 82774 1 79 SRV77182E 1 80 83312 1 81 81810 1 90 A2 842 1 79 j 80 81 Description Woodruff Key Rywheel 220cc Conical Washer M16 Hex Nut Recoil Cup 91 83 84 86 88 82 92984 83 45756 84 78609 85 78608A 86 90695A 87 89739 88 66476 89 A 799 90 A2842 91 78651C Qtv DeseriDtion 1 Top Wrapper 4 M6 x 10ram Screw 2 Cover Bolt 1 Air Box Cover 1 Blower Housing 1 Lower Wrapper 9 M6 x 12mm Cap...

Page 23: ...c Power Systems GN 220 7 8HP Model EHC 04048 0 59 Rein Pa_ 55 83512 57 95213 58 77395 59 95214 60 30340 61 48031C 2 M6 x 15 Taptite 1 Tank Bracket 2 M6 Flange Nut 1 Tank Cradle 12 1 4 ID Hose 1 Hose Clamp 23 ...

Page 24: ...Craftsman 3000 PSi Cleaning System 580 768050 Pump 31 30 4 3 25 1_6 I 2O 9 10 14 16 18 19 37 4 9 36 24 ...

Page 25: ...1 RING Bearing Seal RING Hytdle Back Up 32 O RING 2 6 x 26 6 ID 33 B2480 TOWER High Pressure 34 Port PLUG 1 6 x 28 NPT 35 HEAD Brasswith Tap 36 WASHER Steel Special SHCS M8 x 1 25 x 75 37 ASSY Unloader 38 B3508 SHCS M6 x 1 x 45 39 CONNECTOR Garden 40 Hose 41 B4123 _ ACTUATOR Thermal 42 By Pass 43 B4124 GASKET Head 44 1 PISTON Thermal By Pass 6 SHCS M6 x 1 x 20 1 O RING 114 x 119 x 2 6 1 ADAPTOR Ta...

Page 26: ...Craftsman 3000 PSI Cleaning System 580 768050 Main Unit 26 ...

Page 27: ...6 2 CAPLUG Tubing 900 NSP 34 B2759 1 HOOK Square Neck Gun 35 B1460 1 CAP Vinyl Black 36 30340C 1 HOSE 25 ID 37 96193 1 VALVE Fuel Shut Off 38 48031C 5 HOSE Clamp Band 112 71 74400 39 95549 1 CAP Fuel 71 74401 40 94994 1 TANK 1 Gal Fuel 41 96002 4 BUSHING Tank 71 75116 42 96001 4 BOLT M6 1 0 x 21 Shoulder 71 75187 43 21545 1 SHIELD Heat 71 75197 44 B1288 1 TAG BreatherCap 71 75199 45 B4140 1 AXLE R...

Page 28: ...ses Sears recommendsthat you retain all receipts coveringmaintenance on your ULGE engine However Sears cannot deny warranty solelybecause of the lack of receiptsorfor your failureto ensure the completionof allscheduled maintenance As the ULGE engine owner you should be aware that Sears may deny any and or all warranty coverage or responsibilityif your ULGE engine or a pad componentof it has failed...

Page 29: ...use neglect or improper maintenancewill not be covered Add O_ or ModifiedParts The use of add on unauthorizedor modifiedparts constitutes sufficientreasonfor denial of submitted warranty repairs Sears will not be held liable for repairsof thistype How to Rle a Claim If you have any questions regardingyour warranty rightsand responsibilities you shouldcontactyour nearest authorized service center o...

Page 30: ...i6ces For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a Week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am 5 pm ...

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