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Summary of Contents for 580.762202 Operators

Page 1: ...on Fri 8 a m to 5 p m CST CAUTION Before using this product read this manual and follow all its Safety Rules and Operating Instructions Sears Roebuck and Co Hoffman Estates IL 60179 Visit our Craftsman website www sears com craftsman Safety Assembly Operation Maintenance Parts Part No B3412 Draft 0 7 30 98 Printed in the U S A ...

Page 2: ...ED STATES This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Coo D 817 WA Hoffman Estates IL 60179 CAUTION ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP TRANSPORTING ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER CAUTION Befor...

Page 3: ... Use the handle provided on the top of the unit o Always be certain the spray gun nozzies and accessories are correctly attached Never use a spray gun which does not have a trigger lock or trigger guard in place and in working order Use a respirator or mask whenever there is a chance that vapors may be inhaled Read all instructions with the mask so you are certain the mask will provide the necessa...

Page 4: ...RTON Remove parts boxes included with pressure washer The high pressure hose is packed in the bottom of the carton Remove the hose Slice two corners at handle end of carton from top to bottom so the panel can be folded down flat Raise handle secure in place with the locking caps and roll the pressure washer out the open end of the carton Locking Caps HOW TO SET UPYOUR PRESSURE WASHER For the most ...

Page 5: ...pressure hose connections to the spray gun and to the pump are tight and secure While learning how to use your high pressure washer pay extra attention to the following important item Engine oil is at proper level important Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure See Page 9 for instructions on adding oil...

Page 6: ...in starting mode for recoil starter STOPS running engine Gas Cap Fill gas tank with unleaded gasoline here High Pressure Hose Attach one end to the pump Attach the other end to the spray gun High Pressure Outlet Connection for high pressure hose House Wash Use the concentrate to wash your House Gas Cap Air Filter Engine Throttle Control Pump _ Car Wash House Wash Nozzle Extension Attach one end to...

Page 7: ...detergents could damage the pump iMPORTANT You must attach all hoses before you start the engine Starting the engine without all the hoses connected and without the water turned ON wilt damage the pump To apply detergent follow these steps Prepare the detergent solution as required by the job For the enclosed bottles of detergent add the 8 ounces of chemical to a 1 gallon plastic bottle with handl...

Page 8: ... respectively The knob is set at maximum pressure at the factory HOW TO USE THE TURBO NOZZLE The turbo nozzle rotates the high pressure stream in a rapid circular pattern This increases the cleaning effectiveness of the high pressure spray Attach the turbo nozzle on the end of the nozzle extension The high pressure spray is most effective when the tip of the wand is held between 8 to 24 inches fro...

Page 9: ... engine is unused for extended periods See Storage instructions on Page 15 o Clean area around fuel fill cap remove cap o Add UNLEADED regular gasoline slowly to fuel tank Important Never mix oil with gasoline install fuel cap and wipe up any spilled gasoline TO START YOUR PRESSURE WASHER You have assembled your high pressure washer and have prepared the engine for starting You are now ready to cl...

Page 10: ...apidly to overcome compression prevent kickback and start the engine Let rope return to starter slowly Note Always keep the Throttle Control Lever in the Fast position when operating the pressure washer Note tf after 3 pulls the engine fails to start prime the engine again purge the gun and pull the recoil starter handle rapidly Max 3 pulls HOW TO STOP YOUR PRESSURE WASHER Move the Throttle Contro...

Page 11: ...need to be made periodically to properly maintain your high pressure washer All adjustments in the Service and Adjustments section of this manual should be made at least once each season Once a year you should clean or replace the spark plug and clean or replace the air filter and check the gun and wand assembly for wear A new spark plug and clean air filter assure proper fue air mixture and help ...

Page 12: ...ttachment from the gun Start the engine according to instructions in OPERATION section o Pull the trigger on the gun and hold When the water supply is steady and constant engage the safety latch and refasten the nozzle attachment ENGINE MAINTENANCE CHECKING OIL LEVEL Oi level should be checked prior to each use or at least every 5 hours of operation Keep oil level maintained CHANGING ENGINE OIL Ch...

Page 13: ...essure may develop A partially clogged nozzle can cause a pulsing sensation during use This generally is not a pump related problem but rather a clogged or partially restricted nozzle tf the nozzle becomes clogged or partially restricted immediately clean the nozzle with the kit included with your pressure washer by following these instructions Shut off the engine and turn off the water supply Sep...

Page 14: ...or each end of the nozzle extension 2 O Rings p n B2264 for the ends of the high pressure hose 1 O Ring pin B2386 for the outside of the Male Quick Connect O I Water inlet Screen p n B2384 for the Female Quick Connect Note The above two O Rings are close in size Please match carefully to assure proper O Ring usage 1 Rubber Washer pin B2385 for the inside of the Male Quick Connect 1 O ring p n B268...

Page 15: ... If you do not plan to use the Pressure Washer for more than 30 days you must prepare the engine for long term storage Note As always prepare the pressure washer pump as you would after each use To avoid engine probfems the fuel system should be emptied before storage of 30 days or longer Follow these instructions PROTECT FUEL SYSTEM Remove all gasoline from the fuel tank to prevent gum deposits f...

Page 16: ...oline 7 Overchokingor flooded 8 Excessivelyrichfuetmixture 9 Intakevalvestuck open or closed 10 Enginehas lostcompression t Outof gasoline 2 Air _ter dirty Dirtyairfilter Pull nozzlebackwardfor high pressuremode 2 Clearinlet 3 Provideadequatewater flowat least22 gpm 4 Straighteninlethose patch leak 5 Replace cleanwaterinletscreen 6 Providecoolerwater supply 7 Clearblocks in outlet hose 8 Replaceou...

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Page 18: ...CRAFTSMAN 2260 PSI HIGH PRESSURE WASHER 580 762202 To A 19 _52 51 35 8 ...

Page 19: ...6307 1 DECAL 800 25 A1040B 1 HOSE Chemical 26 A1041 1 FILTER Chemical Hose 27 A1408 1 CAP Garden Hose Inlet 28 B 232 1 CLAMP Hose 7 16 29 B1288 1 TAG Breather Cap 30 21782 1 QUICK DISCONNECT Female 3t 21781 1 QUICK DISCONNECT Male 32 50190 2 WASHER M8 Fiat 33 48031 1 CLAMP Hose 3 16 35 97054 1 TAG PressureAdjust 36 97100 1 CAP High Pressure DESCRIPTION HOSE 1 4 x 25 TURBO Nozzle GUN High Pressure ...

Page 20: ...CRAFTSMAN 2200 PSi HiGH PRESSURE WASHER 580 762202 9 37 44 4O 41 42 37 43 44 L_ o_ or _o_ 04 __ o_ o_ 4_ 43 5Z 8 _ o I _ __ o00 o Ooo01 5_ Osoo 2O ...

Page 21: ...HC M6 x 1 0 x 20 mm Lg 45 B3481 SPRING Thermal Relief Actuator 46 B3507 PISTON Thermal Relief Actuator 47 B3508 O RING Thermal Relief 2 9 x 6 5 x 48 B3509 1 78 49 B3480 SPACER ASSEMBLY 50 B35t 0 GASKET Head O RING Check Valve 51 B3513 CHECK VALVE Inletand O_et 52 B3479 ACTUATOR Thermal Relief 53 B3478 SEAL High Pressure 54 B3514 RING Bearing SPRING Chemical Injector BALL 5 5 dia Chemical Injector ...

Page 22: ...CRAFTSMAN 2200 PSi HIGH PRESSURE WASHER 580 762202 Tecumseh 4 Cycle Engine 143 986714 900 347 t61 28O _279 t57 153 400 277 370B_ 209_ I 205 204 266 223 260 101 200 185 178 45 30 301 300 46 22 ...

Page 23: ...crn Pin Ass y 125 36472 0t0 OS Incl 43 I 41 35543 Piston k Pin Ass y 126 29314B 020 OS Incl 43 1 42 35547A Ring Set Std 1 126 29315C 42 35548A Ring Set 0 0 OS 1 42 35549 Ring Set 020 OS 1 130 650912 43 20381 Piston Pin Retaining Ring 2 130A 650999 45 32B75A Connecting Rod Ass y 135 34645 Zncl 46 46 32610A Connecting Rod Bolt 2 150 31672 48 356 6 Valve Lifter 2 151 31673 50 37011 Camshaft MCR t53 3...

Page 24: ...310 35648 207 34336 Throttle Link 1 313 34080 209 30200 Screw 10 24 x 9 16 1 325 29443 215 32410 Control Knob 1 341A 36578 223 651044 Screw 1 4 20 x 2 25 32 i 224 36581 Intake Pipe Gasket 2 347 651038 238 650932 Screw 10 32 x 49 64 2 370A 36261 239 34338 Air Cleaner Gasket 1 370B 35169 241 36919 Air Cleaner Collar 1 380 640147 245 36905 Air Cleaner Filter 1 390 590739 250 36920 Air Cleaner Cover 1...

Page 25: ...867 631024 632019 631028 631021 631022 Description Qty Dust Seal Throttle 35 Throttle Shutter 1 Shutter Screw 1 36 Fuel Fitting 1 37 Throttle Crack Screw Idle Speed 40 Screw 1 44 Tension Spring_ 1 47 Idle Restrictor Screw 1 Idle Restrictor 48 Screw Cap 1 36045A 632745 632547 640083 27110 630748 631027 Float Bowl 1 Float Shaft 1 Float 1 Float Bowl 0 Ring 1 Inlet Needle Seat k Clip Incl 31 1 Spring ...

Page 26: ...3 6 7 8 1t 12 13 14 m m 7 Part Description Qty 590739 590740 590616 590617 590618A 59063B 590535 590701 590741 Rewind Starter Retainer Starter Dog Dog Spring Pulley k Rewind Spr ng Ass y Starter Housing Ass y 4 0degre egrommet Starter Rope rengtld 98 x 9 64 dia Starter Handle Locking Tab 1 1 2 2 1 1 1 1 1 26 ...

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Page 28: ...ou los pieces For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 ...

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