Craftsman 580.327182 Operators Operator'S Manual Download Page 6 | Manualshive

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Summary of Contents for 580.327182 Operators

Page 1: ...ri 8 a m to 5 p m CT CAUTION Before using this product read this manual and follow all its Safety Rules and Operating Instructions Sears Roebuck and Co Hoffman Estates IL Visit our Craftsman website www sears com craftsman 60179 Safety Assembly Operation Maintenance Parts Espan61 Part No B4566 Draft 1 2 8 2000 Printed in the U S A ...

Page 2: ...id by him This warranty does not cover normal maintenance and service and does not apply to a generator set alternator or engine or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in SEARS s judgment to adversely affect its performance and reliability NORMAL WEAR ...

Page 3: ...urfaces and where it will not be exposed to excessive moisture dirt dust or corrosive vapors Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE Do Not permit smoking open flames sparks or heat in the vicinity while handling gasoline Avoid spilling gasoline on a hot engine Comply with all laws regulating storage and handling of gasoline Never add fuel while unit is running Do Not overfill th...

Page 4: ...e of this generator you Do Not need to install the battery You must purchase and install a 12 Volt DC battery Sears p n 28 27135 The battery should be serviced with electrolyte fluid and fully charged prior to installation Find the battery tray and fasteners shipped loose in the carton Included are one hold down bracket two 7 J bolts two lock washers two flat washers and two hex nuts Remove the 4 ...

Page 5: ... holes in the brackets provided on the generator cradle and then add the two spacers on each protruding end of the axle Slide one wheel and flat washer on each end of the axle Make sure the air inflation valve is outward Insert retaining pin and remove the wooden blocks Attach the vibration mounts to the support leg with 30mm capscrews washers and lock nuts With the wheels on you can now lift up t...

Page 6: ... power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 30 Amp Locking Receptacle Supplies electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 50 Amp Receptacle Supplies electrical power for the operation of 120 240 Volt ...

Page 7: ...greater 4 Wire Cord Set 240V Keep extension cords as short as possible preferably less than 15 feet long to prevent voltage drop and possible overheating of wires 120 Volt AC 30 Amp Receptacle Use a NEMA L5 30 plug with this receptacle Connect a 3 wire cord set rated for 125 Volts AC at 30 Amps or greater to the plug 3 Wire Cord Set NEMA L5 30 I I Neutral _ Ground Green Use this receptacle to oper...

Page 8: ... on the generator Grounding Wing Nut Generally connecting a No 12 AWG American Wire Gauge stranded copper wire to the grounding wing nut and to an earth driven copper or brass grounding rod electrode provides adequate protection against electrical shock However local codes may vary widely Consult with a local electrician for grounding requirements in your area Proper grounding of the generator wil...

Page 9: ...or hot Do Not light a cigarette or smoke when filling the fuel tank _ CAUTION Do Not overfill the fuel tank Always leave room for expansion Use regular UNLEADED gasoline with the generator engine Do Not use premium gasoline Do Not mix oil with gasoline Clean area around fuel fill cap remove cap Slowly add unleaded regular gasoline to fuel tank Be careful not to overfill Allow about 1 2 of tank spa...

Page 10: ...outlets are protected against overload with push to reset type circuit breakers If amperage rating of any circuit breaker is exceeded that breaker opens and electrical output to that receptacle is lost Read Don t Overload the Generator on page 12 carefully AUTOMATIC IDLE CONTROL This feature is designed to greatly improve fuel economy When this switch is turned On the engine will only run at its n...

Page 11: ... a battery Wear protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solution that can cause severe burns If spill occurs flush area with clear water immediately Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery Do Not use the unit to charge any ...

Page 12: ... time NOTE All figures are approximate See data plate on appliance for wattage requirements WATTAGE REFENCE GUIDE Device Running Watts Air Conditioner 12 000 Btu 1700 Air Conditioner 24 000 Btu 3800 Air Conditioner 40 000 Btu 6000 Battery Charger 20 Amp 500 Belt Sander 3 1000 Chain Saw 1200 Circular Saw 6 1 2 800 to 1000 Clothes Dryer Electric 5750 Clothes Dryer Gas 700 Clothes Washer 1150 Coffee ...

Page 13: ...rent at 12 Volts 10 0 Amperes Engine Specifications Rated Horsepower 15 at 3600 rpm Displacement 410 cc Spark Plug Type Champion RC12YC or Equivalent Set Gap To 0 030 inch 0 76mm Gasoline Capacity 7 U S gallons Oil Type Summer SAE 30 or 10W 30 Winter Synthetic 5W 20 or 5W 30 GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or neg...

Page 14: ... oil while the engine is still warm Clean area around oil drain plug Remove oil drain plug and oil fill plug and drain oil completely into a suitable container When oil has completely drained install oil drain plug and tighten securely Place a suitable container beneath the oil filter and turn filter counterclockwise to remove Discard according to local regulations Coat gasket of new filter with e...

Page 15: ...t equipped with a spark arrestor The spark arrestor must be maintained in good condition by the owner operator Clean and inspect the spark arrestor as follows To remove the muffler guard from the muffler remove the four screws that connect the guard to the muffler bracket Remove four screws that attach the spark arrestor screen Inspect screen and replace if torn perforated or otherwise damaged Do ...

Page 16: ...piston through the spark plug hole As you pull on the recoil handle the piston should move up and down The piston is at TDC when it is up as high as it can go Loosen the rocker arm jam nut Use an 8mm allen wrench to turn the pivot ball stud while checking clearance between the rocker arm and the valve stem with a feeler gauge Correct clearance is 0 002 0 004 inch 0 05 0 1 mm NOTE You must hold the...

Page 17: ... the fuel tank _ DANGER Drain fuel into approved container outdoors away from open flame Be sure engine is cool Do Not smoke Start and run engine until engine stops from lack of fuel While engine is still warm drain oil from crankcase Refill with recommended grade Remove spark plug and pour about 1 2 ounce 15 ml of engine oil into the cylinder Cover spark plug hole with rag Pull recoil starter slo...

Page 18: ...g 9 Low oil level 7 8 9 Replace spark plug Drain gas tank fill with fresh fuel Put choke lever to No Choke position Fill crankcase to proper level 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression Engine shuts down during operation Engine lacks power Engine hunts or falters No Battery Charge DC output 1 Out of gasoline 2 Low oil level 3 Fault in e...

Page 19: ...19 ...

Page 20: ...ULATOR BOARD i i 22 44 I 85 1 Y LOP SWITCH IDLE SWITCH RUN STOP 50A SPARK _SW TCH P 120V 20A 44S IGNITION 22 0 B 22 llC BATTERY CHARGE i IB 4L 6 7 _ I2vI3A 13A i START BATTERY _oAcs e c K_ I L _ o A T E s i 0 R A 2O ...

Page 21: ...15 12V IOA DC IDLE CONTROL 55 SWITCH 22 55 _2 _13 156 155 o J _ SYSTEM CONTROL BOARD BLK 2 PIN BLK CONNECTOR WHT ON IDLE _ _ BATTERY I CONTROL 2L_2J l I CHARGE __COIL RB_LII_ BLU WHTcToR_ J LF_ _ SNUBBER 3 PIN RESSURE FEEDBAC K CONNE WITCH WIRING DIAGRAH POS BRUSH CLOSEST TO GATE _SIGNAL 156 155 POWER REGULATOR BOARD GRN O NUT ON ENGINE BLOCK LOW OIL PRESSURE 21 ...

Page 22: ...AN 7500 Watt AC Generator 580 327182 Main Unit Exploded View q 7 11 3 12 21 16 DETAIL OF ELECTRIC START SWITCH 900_ 9 TO STARTER 64 62 60 53 66 52 I 58 26_I 55 1 3 46 50 I 36 35 33 t 39 69 44 14 27 25 24 49 22 ...

Page 23: ...L 1 800 SCREW M8 1 25 x 20 BRACKET Muffler CAPSCREW M6 1 0 x 12mm DECAL Control Panel ASSEMBLY Control Box SHIELD Heat WIRE Ground LW EXT Shakeproof M6 DECAL 1 800 4 MyHome PIN Roll 4mm x 10 DECAL Ground Item Pan 50 B1899 51 56893 52 84132 53 67022 54 66825C 55 86494 56 22769 57 66386 58 66849 59 B78388 60 74908 61 57593 62 66849C 63 65795 64 66449L 65 23762 66 22097 67 22473 68 96113 69 83083 900...

Page 24: ...3A 89742 93693A 87005 B89635 B93696 27007 42909 52858 22247 39253 22145 39287 Qty Description 1 HANDLE 2 WHEEL 1 AXLE 2 PIN Retaining 2 SPACER Wheel 1 LEG Support 2 MOUNT Vibration 2 CAPSCREW Hex Hd M8 1 25 x 30 8 NUT Lock M8 2 WASHER Wheel 2 CAPSCREW Hex Hd M8 1 25 x 20 2 WASHER Vibration Mtg 4 HHCS M8 1 25 x 45 Lg GR 10 9 24 ...

Page 25: ... Lock OUTLET 50A 240V OUTLET 10A 12VDC CIRCUIT BREAKER 35 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 20 AMP WASHER 8 Shakeproof OUTLET 30A 120V Locking Type OUTLET 30A 120V 240V Locking Type Item 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PaN 68759 43180 22264 51715 64526 83970 64525 87962 84335 84134 B92069 84028 43181 43182 Qty 1 10 10 10 8 1 4 1 1 1 1 1 4 4 Description OUTLET 20A 120V WASHER M4 ...

Page 26: ...079 84542 Qty 1 1 1 1 1 1 2 2 1 Description Run Stop Switch Led Assembly L O S Decal Black Sleeving 3 Pin Male Hsg Wire Asm M6 Lockwasher M6 x 30 Taptite Ignition Coil Item Pan Qty 20 72347 1 21 72734 1 23 83502 1 24 83512 2 25 73100 1 27 83503 1 28 73101 1 29 72735 1 30 72789 1 Description Sparkplug Governor Lever Adjust Screw M8 x 15 Taptite 60Hz Gov Spring M5 Lock Nut Governor Bracket Governor ...

Page 27: ...76 4 89 96195 1 90 96196 1 91 73116A 1 92 81668 5 91 92 56 85 87 Description Top Wrapper M6 x 10 Taptite Cover Bolt Air Box Cover Blower Housing Lower Wrapper M6 x 12mm cap screw Recoil Assembly Recoil Cup Back plate E SRT M6 x 10 HHCS 89 92 Item 17 22 26 93 Part 21544 40976 22129 B2160 Qty Description 1 Starter Motor 2 SHCS M8 1 25 x 20 2 Lock Washer M8 1 Rubber Spacer Item 2 3 4 5 6 Part 86999 9...

Page 28: ...6 x 20 SHCS 81647 2 Carb Bolt 66476 2 M6 x 12 HHCS 91028 1 K Adapter 22097 3 M6 Lock Washer 49813 2 M6 Hex Nut 90970 1 Carb Airbox Gasket 93873 2 M6 Ribbed Lockwasher 91204 1 Spitback Plate 89228 1 Carb Manifold Gasket Item Part 43 A4600 44 73108A 45 49811 46 59635 47 73111 48 81646 49 83504 50 47411 51 90827 60 30340 61 48031C Qty Description 1 410 Nikki Carb 1 Air Cleaner Base 4 M6 Flatwasher 1 ...

Page 29: ...ll Stud 78659 2 Governor Arm Washer 39 83907 2 Rocker Arm 88261E 1 Crankcase H S W Taper 40 72696 2 Jam Nut Rocker Arm Plugs 41 78694 1 Push Rod Guide Plate 72655 2 Crankshaft Seal 42 21742 4 M10 x 108 Head Bolt A8930 1 Gov Gear Assembly 43 83938 1 Rocker Cover Breather 78645 1 Governor Retainer C Ring Assembly A7811 1 Governor Spool 44 76329 1 Oil Fill Plug A7081 1 Camshaft Assembly 46 86254 1 O ...

Page 30: ...ee from defects in materials and workmanship which cause the failure of a warranted part for a period of two years WHAT IS COVERED Repair or Replacement of Parts Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Sears service center If you have any questions regarding your warranty rights and responsibilities your should contact your nearest aut...

Page 31: ...o y ser vicio normal y no se aplica a juegos de generadores alternador motor o partes que hayan sido sujetos a instalaciones o modificaciones incorrectas o no autorizadas mal uso negligencia accidente sobrecarga exceso de velocidad manten imiento reparaci6n o almacenamiento incorrecto que a juicio de SEARS afecte negativamente su funcionamiento y confia bilidad DESGASTE NORMAL Como con todos los d...

Page 32: ...iedad polvo o vapores corrosivos La gasolina es altamente INFLAMABLE y sus vapores son EXPLOSIVOS No permita que fumen que existan llamas abiertas chispas o calor a su alrededor cuando manipule gasolina Evite regar gasolina sobre un motor caliente Cumpla con todas las regulaciones que requieran almacenamiento y manejo de gasolina No Ilene el tanque de combustible excesivamente Siempre permita que ...

Page 33: ... el6ctrico de este generador usted no tendr que instalar la bateria Deber comprar e instalar una bateria de 12 Voltios DC tipo U1 Deber_ darle servicio a la bateria usando el liquido electr61ito indicado y deber estar completamente cargada antes de la instalaci6n Encuentre los sujetadores y el soporte de la bateria enviados sueltos en la caja Deber tener dos pernos en J de 7 dos arandelas de segur...

Page 34: ...6n elemento 4 Retire los bloques Instale los montajes antivibratorios elemento 7 a la pata de soporte elemento 6 utilizando dos tornillos prisioneros M8 x 30mm elemento 8 arandelas M8 elemento 12 y tuercas de seguridad M8 elemento 9 Con las ruedas instaladas ahora puede inclinar el extremo del generador e instalar la pata de soporte utilizando dos tornillos prisioneros M8 x 20mm elemento 11 y dos ...

Page 35: ...Marcha Parado _ Deber_ estar en la posici6n Run Marcha para darle arranque al motor Col6quelo en la posici6n Stop Parado para detener un motor en funcionamiento Palanca del Cebador Usada cuando se est dando arranque a un motor frio Tanque de Combustible El tanque tiene una capacidad de 7 galones americanos de gasolina sin contenido de plomo Tomacorriente de 120 240 Voltios AC 50 Amperios Aleta de ...

Page 36: ...vatios 3 6 kW de potencia a 30 Amperios AC La toma est protegida por un cortacircuito con dispositivo de reposici6n de 30 Amperios Tomacorriente de 120 240 Voltios AC 30 Amperios Use un enchufe tipo NEMA L14 30P con este tomacorriente Conecte un juego de cordones con conexi6n a tierra de 4 alambres al enchufe y a la carga que desee El juego de cordones deber tener una capacidad de 250 Voltios a 30...

Page 37: ...s descargas el6ctricas en el caso de que exista una condici6n de falla a tierra en el generador o en los dispositivos el6ctricos conectados La conexi6n a tierra adecuada tambi6n ayuda a disipar la electricidad est tica la cual se acumula frecuentemente en dispositivos no conectados a tierra Conexibn de Cargas Eldctricas NO conecte cargas de 240 Voltios a tomacorrientes de 120 Voltios NO conecte ca...

Page 38: ...lquier derrame de gasolina IMPORTANTE Es importante evitar la formaci6n de dep6sitos de goma en las partes esenciales del sistema de combustible como en el carburador filtro del combustible manguera del combustible o tanque durante su almacenamiento Los combustibles mezclados con alcohol llamados gasohol etanol o metanol pueden atraer la humedad la cual produce la separaci6n y formaci6n de cidos d...

Page 39: ...RACION EN CLIMA FRIO Es posible que se forme hielo en su generador y o el sistema de desfogue de la caja del cigLiefial bajo ciertas condiciones clim ticas temperaturas por debajo de 40 F 4 C y un punto de condensaci6n elevado En caso de emergencia utilice la caja de envfo original como protecci6n para el generador Corte las tapas y uno de los lados largos de la caja con el fin de dejar expuesta l...

Page 40: ...terias de 12 Voltios Ileve a cabo los siguientes procedimientos Revise el nivel del Ifquido en todas las celdas de la baterfa Si es necesario afiada agua destilada UNICAMENTE hasta cubrir los separadores de las celdas de la baterfa No use agua de grifo Si la bateria est equipada con tapas de desfogue asegQrese de que est6n instaladas y apretadas Limpie los terminales de la baterfa si es necesario ...

Page 41: ...tiempo NOTA todas las cifras son aproximadas Vea la placa de datos del aparato especial para los requisitos de vatiaje GUIA DE REFERENCIA DE VATIAJE Dispositivo Vatios Aire Acondicionado 12 000 Btu 1700 Air Acondicionado 24 000 Btu 3800 Air Acondicionado 40 000 Btu 6000 Cargador de Baterias 20 Amperios 500 Lijadora Autom tica de Correa 3 1000 Sierra de Cadena 1200 Sierra Circular 6 1 2 800 a 1000 ...

Page 42: ...42 ...

Page 43: ...20 Voltios 62 5 Amperios Frecuencia Nominal 60Hz a 3600 rpm Fase Monof sica Voltaje DC Nominal 12 Voltios Corriente de Carga M xima a 12 Voltios 10 0 Amperios DC Especificaciones del Motor Caballos de Fuerza 15 a 3600 rpm Desplazamiento 410cc Bujfa Tipo Champion RC12YC o equivalente Calibrar Separaci6n a 0 030 pulgadas 0 76mm Capacidad del Tanque de Gasolina 7 galones americanos Tipo de Aceite Ver...

Page 44: ... caliente despu_s del funcionamiento Limpie el rea alrededor del tap6n para drenaje de aceite Retire el tap6n de drenaje de aceite y tap6n de Ilenado y drene el aceite por completo en un recipiente adecuado Instale el tap6n para drenaje de aceite y apri6telo firmemente Coloque un recipiente debajo del filtro de aceite y gire el filtro en sentido contrario a las manecillas del reloj para retirarlo ...

Page 45: ...uno nuevo Elimine el filtro viejo adecuadamente Limpie la cubierta del depurador de aire despu6s inserte el predepurador en la cubierta A continuaci6n inserte el filtro de papel nuevo en la cubierta para sostener el predepurador en su lugar e instale todos los componentes en la base del depurador de aire NOTA Si necesita ordenar un filtro de aire nuevo por favor Ilame al 1 800 366 PART LIMPIE LA P...

Page 46: ... deber moverse hacia arriba y abajo El pist6n se encontrar en el Punto Fijo Superior cuando Ilegue al punto m s elevado Suelte la contratuerca del brazo oscilante Utilice una Ilave allen de 8 mm para girar el pasador de bola pivote al mismo tiempo que revisa la separaci6n entre el brazo oscilante y el v stago de la v lvula con un calibrador La separaci6n correcta es 0 002 0 004 pulgadas 0 050 0 1 ...

Page 47: ... combustible _ iPELIGRO Drene el combustible dentro de un recipiente adecuado lejos de llamas abiertas y en lugares al aire libre Asegerese de que el motor est6 frio No fume Haga funcionar el motor hasta que se detenga por la falta de combustible Con el motor todavia caliente drene el aceite de la caja del cigQefial Vuelva a Ilenarlo con el grado de aceite recomendado Retire la bujfa y rocie aprox...

Page 48: ...48 ...

Page 49: ...resco Coloque la palanca del cebador en no choke Llene la caja del cigQeSal al nivel adecuado El motor se apaga en pleno funcionamiento AI motor le hace falta potencia El motor no funciona continuamente o se detiene Sin salida DC para carga de la bateria 10 11 12 1 2 3 1 2 3 1 Mezcla de combustible excesivamente rica V lvula de toma atascada en la posici6n abierta o cerrada El motor ha perdido com...

Page 50: ...50 ...

Page 51: ...ales y mano de obra que puedan causar falla de la parte garantizada por un perfodo de dos afios QUE ESTA CUBIERTO Reparacibn o Remplazo de Partes La reparaci6n o el remplazo de cualquier parte garantizada se realizara sin ningSn costo para el propietario en un centro de servicio aprobado Sears Si tiene preguntas acerca de sus responsabilidades y derechos de garantfa debera ponerse en contacto con ...

Page 52: ...s 1 800 665 4455 For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call...

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