Craftsman 315.25791 Operator'S Manual Download Page 1 | Manualshive

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Summary of Contents for 315.25791

Page 1: ... MOUNT _ WARNING To reduce the risk of injury the user must read and understand the operator s manual before using this product Customer Help Line t 800 932 3188 Sears Roebuck and Co 3333 Beverly Rd Hoffman Estates IL 60179 USA Visit the Craftsman web page www sears com craftsman 983000 533 9 04 Save this manual for future reference ...

Page 2: ...ing 18 Exploded View and Parts List 19 20 Parts Ordering Service Back Page This accessory has many features for making its use more pleasant and enjoyable Safety performance and dependability have been given top priority in the design of this product making it easy to maintain and operate ...

Page 3: ...l accidentally Keep the tool and its handle dry clean and free from oil and grease Always use a clean cloth when cleaning Never use brake fluids gasoline petroleum based products or any strong solvents to clean your tool Following this rule will reduce the risk of loss of control and deterioration of the enclosure plastic Protect your lungs Wear a face or dust mask if the operation is dusty Follow...

Page 4: ...we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair When servicing use only identical replacement parts A WARNING To avoid serious personal injury do not attempt to use this product until you read thoroughly and understand completely the operator s manual Save this operator s manual and review frequently for continuing safe opera tion and instructing others who m...

Page 5: ...r modification is misuse and could result in a hazardous condition leading to possible serious personal injury _IL WARNING Do not connect router to power supply until assembly is complete Failure to comply could result in accidental starting and possible serious injury ASSEMBLING YOUR DOVETAIL TEMPLATE See Figure 1 Insert hex bolts through holes located at top and front of dovetail base as shown i...

Page 6: ...ts have been properly made make a trial cut with scrap pieces of the same wood used for the finished work This step allows you to check your adjustments It also makes you aware of the characteristics of the particular wood being used MOUNTING DOVETAIL BASE See Figures 3 4 _ WARNING For safe operation and proper control your router dovetail template kit must be mounted to a workbench or table If de...

Page 7: ...de bushing then tighten the collet nut securely NOTE When centering cutter in guide bushing adjust ments can be made by loosening the screws holding the subbase to the router and or loosening the screws holding the guide bushing to the router Tighten all screws securely BEGIN YOUR SET UP See Figure 6 To begin your set up you will need to determine what the final dimensions for your drawer or box w...

Page 8: ...4 in Back width plus 3 4 in NOTE Front back and sides should be grooved 1 4 in deep to receive bottom piece and may be done before or after dovetailing If groove depth is more or less than 1 4 in bottom dimensions must be altered to compensate 1 4 in DOVETAIL JOINTS Recommended Section Length Width Thickness Back Rush Rabbeted 5 16 in to 3 4 in Width of opening less clearance Height of opening les...

Page 9: ...ing template guide bushing and cutter Page 7 Adjust the base on the router until the cutter extends 17 32 in beyond the router subbase for 1 2 in joints Adjust 7 16 in beyond the router subbase for 1 4 in joints See Figure 9 17 32 in FOR 7 16 in FOR 1 2 in JOINTS 1 4 in JOINTS DOVETAIL CUTTER SUBBASE 3 WAYSTOP _ STOP Fig 10 Loosen the stop screws and place the 3 way stop on top of the dovetail bas...

Page 10: ...ap pieces of the same wood used for the finished work Us ing scrap pieces allows for adjustments to be made in the following steps Place the router so that the subbase is resting flat on the dovetail template Make sure the cutter is not mak ing contact with the edge of board A then turn your router on and let the motor build to its full speed Make a straight cut from RIGHT TO LEFT across board A S...

Page 11: ...ioned against therightstops See Figure 16 Insert board C between front clamping bar and front surface of dovetail base with bottom edge toward the right 2 way stop Temporarily clamp board C inside out to the right front of the fixture so that it extends above the base This will assist in the proper positioning of board B Insert board B between top clamping bar and top sur face of dovetail base wit...

Page 12: ... dovetail cutter bit through the guide bush ing and into chuck collet at least 3 4 in then tighten securely See Installing template guide bushing and cutter Page 7 Adjust the base on the router until the cutter extends 17 32 in beyond the router subbase for 1 2 in joints Adjust 7 16 in beyond the router subbase for 1 4 in joints See Figure 19 17 32 in FOR 7 16 in FOR 1 2 in JOINTS 1 4 in JOINTS DO...

Page 13: ...d make a trial cut with scrap pieces of the same wood used for the finished work Us ing scrap pieces allows for adjustments to be made in the following steps Place the router so that the subbase is resting flat on the dovetail template Make sure the cutter is not mak ing contact with the edge of board A then turn your router on and let the motor build to its full speed Make a straight cut from RIG...

Page 14: ...tops See Figure 26 Insert board C between front clamping bar and front surface of dovetail base with bottom edge toward the right 2 way stop Temporarily clamp board C inside out to the right front of the fixture so that it extends above the base This will assist in the proper positioning of board B Insert board B between top clamping bar and top sur face of dovetail base with bottom edge against r...

Page 15: ...2 in below the router subbase for 1 2 in joints 17 32 in FOR 7 16 in FOR 1 2 in JOINTS 1 4 in JOINTS DOVETAIL CUTTER SUBBASE Fig 29 Adjust 7 16 in below the router subbase for 1 4 in joints See Figure 29 Loosen the stop screws in your dovetail base and place the 3 way stop on top and the 2 way stop on the side in their proper position See Figures 8 and 30 Re tighten stop screws securely 3 WAYSTOP ...

Page 16: ...tact with the edge of board A then turn the router on and let the motor build to its full speed Make a straight cut from RIGHT TO LEFT across board A See Figure 35 This shallow V groove cut is made to prevent chipping of the wood when the router is moved in and out of the fingers of the dovetail tem plate _ ARNING Use caution when operating router at either extreme end of dovetail template Your cu...

Page 17: ...shed frontboard B Placeitflushwiththeedgeof board A andtighten clamping knobs E ontopclamping barfirmly Loosen clamping knobs E onfrontclamping barand remove board A Attachcomb shaped template F to thedovetail base withspacers G and H intheirdesired location See Figure 36 Hold the template flat on the boards with one hand and tighten clamping knobs E securely H G See Figure 37 With the dovetail te...

Page 18: ...ments of 7 8 in for 1 2 in joints or 29 64 in increments for 1 4 in joints This will allow a half pin to be on both the top and bottom edge of the drawer front Don t forget to allow for clearances NEVER place your hands in jeopardy Make certain clamps can t loosen while in use Test difficult set ups on scrap Don t waste lumber Plan each operation before you begin THINK SAFETY BY THINKING AHEAD PRO...

Page 19: ...on the model number in all correspondence regarding your accessory or when ordering repair parts SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS I 2 I _ _3 I 9 16 2 t f 17 I 19 3 6 2 1 Standard Hardware Item May Be Purchased Locally Available From Div 98 Source 980 0 Complete assortment available at your Nearest Sears Retail Store 19 ...

Page 20: ...00900067016 17 000900067017 18 000900067018 19 000900067021 20 000900067019 21 000900067020 22 983000533 PARTS LIST Description Qty Clamping Knob 6 Washer 12 Clamp Bar 2 Spring 4 Nut 1 4 20 6 Screw 10 32 x 1 2 in Flat Head Thread Cutting 2 Template 1 Angle Bracket 2 Label 1 Hex Bolt 1 4 20 x 3 in 4 Screw 8 32 x 7 8 in Flat Head 4 3 Way Stop 2 Base 1 Hex Bolt 1 4 20 x 1 3 4 in 2 Lock Nut 1 4 20 2 S...

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