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LUBRICATION

U

All the bearings in this tool are lubricated

with a suf-

ficient amount of high grade lubricant

for the life of

the

unit

under

normal

operating

conditions,

there-

fore, no further

lubrication

is required.

operating

CHUCK-Your

Router chuck is a precision collet type.

IMPORTANT-DO

NOT TIGHTEN THE COLLET UN-

LESS A FULL SIZE

1;4

INCH SHANK BIT IS IN THE

COLLET AS THIS MAY CAUSE THE COLLET TO

BEND AND PREVENT

THE

INSERTION OF THE

CUTTER SHANK INTO THE COLLET.

Clean collet,

collet nut and motor shaft taper

frequently

to main-

tain accuracy.

TO INSTALL CUTTERS-IMPORTANT-BE

SURE

POWER CORD IS DISCONNECTED

FROM POWER

SUPPLY. Insert shank of cutter all the way into col-
let, then withdraw the shank

of the cutter

approxi-

mately

Va"

away from bottom. Hold lock nut, Key No.

40, (See parts list, page 7), with locking lever, Key No.
37 and tighten

collet nut, Key No. 43, securely with

wrench provided.

If difficulty in inserting cutter shank into collet is en-

countered,

remove collet nut, Key No. 43, then tap

end of collet,

Key No. 42, lightly with a mallet

or

block of wood to release collet from the shaft.

When

removing the cutter,

it may have a tendency

tt;) bind or stick in collet. If this occurs, be sure collet

nut is loose, then tap the body of the cutter

lightly

with a block of wood or mallet to release cutter shank

from collet. Be careful not to damage cutting edges of
cutter.

TO ADJUST FOR DEPTH OF CUT-IMPORT

ANT-

BE SURE POWER CORD IS DISCONNECTED FROM
POWER SUPPLY. (See Fig. 1) Place the router on a
flat surface

and loosen wing nut, Key No. 51. The

wing nut should be finger tight when making height
adjustments

to insure that

the motor unit operates

more freely in the base. Turn height adjusting

knob,

Key No. 62, until tip of router bit just touches

the

surface.

Turn indicator

Knob, Key No. 50, to "0".

Position router so that

the bit can be projected

be-

low the base for desired setting.

Now adjust to desir-

ed depth

of cut by turning

height

adjusting

knob

slightly past the desired setting, then returning

to the

desired setting. This will insure a more accurate

depth-

of-cut adjustment.

Tighten wing nut.

On successive cuts, always set indicator to "0" before
loosening wing nut. The amount

of cutter

movement

can then be read directly on the scale. Note that each
graduation

of the scale indicates

1/64

inch change in

setting.

Fig. 1

An adjusting

screw, Key No. 54, has been provided to

assure smooth elevation of the motor. With the motor
unit unclamped

in base, the screw is adjusted

until

light pressure is applied to side of motor housing. This
pressure

must be sufficient

to hold the motor unit in

an elevated position unclamped,

yet permit the motor

to be elevated by the right hand elevation

knob with-

out undue force. The adjusting

screw, Key No. 54, is

set at the factory and should not have to be changed
under normal use conditions.

However, after prolong-

ed usage normal wear of thrust

button

in adjusting

screw may allow loosened condition.

Should this occur

tighten with screwdriver by turning clockwise approxi-
mately

1;4

turn or until required fit is retained.

SIZE OF CUT-The

average

cut should

not exceed

1;4" depth per pass when using larger cutters.

In hard-

woods, two or three passes should be made when using
the largest cutters

available.

Two or three passes in

hardwood

are

more

practical

than

risking

possible

damage to the motor unit or cutter breakage

through

overloading.

PROPER CARE OF CUTTERS-The

best results

for

fast accurate

cutting

are obtained

by using cutters

which are sharp. A. properly sharpened

cutter will nof'

only prolong the life of the router but will make the
job of cutting

both faster and easier.

Keep cutters clean. Avoid, if possible, running hot and

smoking.

Remove any accumulated

pitch

and

gum

from sides with kerosene.
Follow procedure

described

below for sharpening

cut-

ters. Grind only the inside of the cutting edge of cut-

ters. When

grinding

cutters,

it is sometimes

neces-

sary ta touch up the end. Be sure when grinding

end

of cutters

to grind the clearance

angle the same as

that originally furnished.

Never grind the outside dia-

meter of cutters as they are specially ground far pro-
per clearonce.

TO ASSEMBLE LIGHT ATTACHMENT

TO ROUTER:

Insert light bulb, Key No. 56, into light socket end of
light cord, Key No. 46, with a gentle press and twist
motion. The bulb required for this router is a standard

12-volt automotive

bayonet

base

number

94

bulb,

available

at most auto supply stores and service sta-

tions. Insert the light socket into the light shroud, Key

No. 57, so that the upper edge of the shroud fits se-

curely between the two rings on light socket. Attach
assembly to back of router ba~e, Key No. 52, just be-

low the wing nut, with three screws, Key No. 58. Plug
light cord into socket, Key No.6. The light will remain
"on" while the router is running.

TO ASSEMBLE EYESHIELD TO ROUTER: The eye-
shield, Key No. 66, attaches

to the front of the I'outer,

covering

the opening

below the micrometer

adjust-

ment knobs. Gently squeeze

the shield at each end

so that the two tabs fit into the router base opening.
Releasing the shield will cause it to secl.lrely grasp the
edge of the base "window."

v

Page 4

Summary of Contents for 315.25070

Page 1: ...ndards for Safety of Under writers Laboratories and American National Standards ANSI 2 That compliance with applicable safety standards is assured by independent in spection and testing conducted by Underwriters Laboratories dULl 3 That every motorized tool is inspected under power 4 That every tool has with it adequate instructions and a list of safety rules for the protection of the user 5 That ...

Page 2: ...ring the receptacle cover plate Never remove third prong KEEP GUARDS IN PLACE and in working order KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents AVOID DANGEROUS ENVIRONMENT Don t use power tool In damp or wet locations And keep work area well lit KEEP CHILDREN AWAY All visitors should be kept safe distarce from work area STORE IDLE TOOLS When not in use tools should be stored I...

Page 3: ...and motor bum out use the table below to determine the MIN IMUM wire size A W G Extension Cord YOUR DO read thoroughly INTRODUCTION and OP ERATING INSTRLJCTIONS before using your ROUTER DO be sure switch is in OFF position before connecting tool to power supply DO disconnect power cord when cleaning or do ing maintenance on tool DO be sure the voltage of the power supply agrees with the nameplate ...

Page 4: ...w is adjusted until light pressure is applied to side of motor housing This pressure must be sufficient to hold the motor unit in an elevated position unclamped yet permit the motor to be elevated by the right hand elevation knob with out undue force The adjusting screw Key No 54 is set at the factory and should not have to be changed under normal use conditions However after prolong ed usage norm...

Page 5: ... replace carbon brushes See Fig 2 Key No 10 See parts list page 7 unscrew brush cap Key No 11 and remove old brush Re place both brushes making sure when inserting that cur vature of brush matches curvature of the surface of the motor to which it is mated Make sure brushes move free ly in holder o t m ll I o C m r Z c m ll ACCESSORIES ADD GREATER VERSATILITY Cutter Grinding Attachment Laminate Tri...

Page 6: ... I 28 40 41 6 42 43 U I ...

Page 7: ... 67 2 623779 01 68 1 930517 16 69 1 703473 32 70 1 623281 01 71 2 623783 01 72 2 614905 01 73 1 623782 01 74 1 726693 01 75 4 623781 01 76 4 623780 01 77 1 623173 01 78 3 623778 02 79 1 623863 01 80 1 931555 22 81 1 624136 00 EN 630 Descripti_ Quon Drive Screw 2 Nameplate 1 Screw 8 32x Fil Hd 3 Bend Reiief 1 Set Screw 8 32x 1 4 Hex Socket Headless 2 Socket Housing 1 Lead with Terminal 1 Brush Hold...

Page 8: ...fmgly WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLL0WING INFORMATION AS SHOWN IN THIS LIST 1 The PART NUMBER 2 The PART DESCRIPTION 3 The MODEL NUMBER 31 25070 4 The NAME of ITEM ROUT ER All fine tools on occasion may require service or the replacement of ports due to wear from normal use To prolong the life of your tool when repairs are needed call on your nearest Sears Catalog Order or Retail ...

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