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Summary of Contents for 113.29921

Page 1: ...rial Number Model and sedal numbers may be found on the left rear side of the base You should record both model and serial number in a safe place for future use FOR YOUR READ ALL INSTRUCTIONS CAREFULLY Part No SP5909 10 iNCH DIRECT DRIVE TABLE SAW assembly operating o repair parts Sears Roebuck and Co Hoffman Estates IL 60179 U_S A J Printed in US A ...

Page 2: ...and read all the warning labels found on the saw shown below m E23417 12o VoIts 3450 RP M 1 t 5 Amp _ 60 Hz_ I Ph I0 Blade WARNING 1 Read manual before usingsaw 2 Wear safety gogglesthat meet ANSI Z87 1Standards 3 DOnot reach around or oversaw blade 4 Keepblade guard downend In place for throughcuts 5 Do not do freehand cuts 6 Keep hands out of path of saw blade 7 When ripping use push stickwhen f...

Page 3: ...carefully can t be made stable To avoid cutting tool failure and thrown shrapnel Plan your cut broken pieces of blade use only 10 or smaIler To avoid kickbacks and throwbacks when a part or all blades or other cutting tools marked for speeds of of the workpiece binds on the blade and is thrown vio 5000 rpm or higher lently back toward the front of the saw Always use unbroken balanced blades design...

Page 4: ...ade As much as possible keep your face and body to one side of the sawblade out of line with a possible kick _ back or throwback o Set the cutting tool as low as possible for the cut you re planning Avoid Accidental Starting Make sure switch is OFF before pltJgging saw into a power outlet 11 H i 1 Whenever Sawblade Is Spinning WARNING Don t allow familiarity gained from fre quent use of your table...

Page 5: ...oints become dul See Maintaining Your Table Saw AntF Kickback Pawls section Plastic and composition like hardboard materials may be cut on your saw However since these are usually quite hard and sIippery the anti kickback pawls may not stop a kickback Therefore be especially careful in your setup and cutting procedures While Thru sawing To avoid kickbacks and slips into the blade always push forwa...

Page 6: ...Miter Cut An angle cutting operation made across the width of the workpiece Molding A non through cut which produces a special shape in the workpiece used for joining or decoration Ploughing Grooving with the grain the length of the workpiece using the fence A type of non through cut Push Stick A device used to feed the workpiece through the saw during narrow ripping type operations which helps ke...

Page 7: ... an electric cord having an equipment grounding con ductor and a grounding plug as shown The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician A temporary adapter may be used to connect this plu...

Page 8: ...or below the nameplate voltage Heavy loads however require that voltage at motor terminals equals the voltage specified on nameplate 2 Most motor troubles may be traced to loose or incor rect connections overloading reduced input voltage such as small size wire in the supply circuit or to overly long supply circuit wire Always check the con nections the load and the supply circuit whenever motor f...

Page 9: ...structions for Basic Saw Operations 24 Before Each Use 24 To Avoid Injury From Jams Slips Or Thrown Pieces Kickbacks Or Throwbacks 24 Whenever Sawblade Is Spinning 25 Work Feed Devices 26 Push Stick 26 Section Page Push Block 26 Auxiliary Fence 27 Basic Saw Operations 28 Using the Miter Gauge 28 Additional Safety Instructions for Crosscutting 28 Crosscutting 28 Repetitive Crosscutting 29 Miter Cro...

Page 10: ...re missing do not attempt to assemble the table saw plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly WARNING The saw is heavy To avoid back injury get help to lift the saw Hold the saw close to your body Bend your knees so you can lift with your legs not your back WARNING For your own safety never connect plug to power source outlet unti...

Page 11: ...Side Stiffener 2 J End Stiffener 2 K Leg 4 L Owners Manual 1 M Bag of Loose Parts Labeled Large Pads 1 Loose Parts A E F _ _ _ _o _ __ B C K Open loose parts bag labeled Large Pads Check to see that the following items are included o Bag labeled Guard Bag labeled Legs o Bag labeled Table Extensions o Bag labeled Guide Bars Bag labeled Miscellaneous Bag labeled Base Blade Wrenches 2 Corner Supped B...

Page 12: ...e the following hardware 16 Truss Head Screws 1 4 20 x 1 Z long 16 Lockwashers 1 4 External Type I6 Hex Nuts 1 4 20 8 Hex Nuts 3 8 16 4 Leveling Feet From among the loose parts find the following 4 Legs 2 End Stiffeners 2 Side Stiffeners items marked w th asterisk are shown actual size 2 Assemble the legs as shown insert the truss head screws through the holes in the legs then through the holes in...

Page 13: ...11 32 LD Flat Washer 3 Place legs on saw so that holes in saw base and leg set line up and trim label is facing front Legs will over hang base in rear 4 Install screw washers lockwasher and nut as shown 5 Tighten all leg assembly and mounting hardware at this time Cardb Hex Flat Washer End Stiffener Leg Set Flat Washer Hex Head Screw Saw Base NOTE For clarity later manual illustrations may not sho...

Page 14: ...ons lay a piece of heavy paper or cardboard on the floor WARNING Stock table extensions must be installed They help support the fence guide bars An unsupported guide bar can twist Twisted guide bars can misalign fence A misaligned fence can cause binding or kickback You could be hit or cut 3 Install corner support brackets 1 4 20 x 1 inch truss head screws 17 64 inch flat washers 1 4 inch exter na...

Page 15: ... Washers 21 64 x 5 8 x 1 16 3 Spacers 3 4 dia x 1 2 long 6 Lockwashers 5 16 External Type From the bag labeled Miscellaneous remove only the following hardware 2 Hex Head Screws 5 16 18 x 3 4 2 Hex Jam Nuts 5 16 18 4 Lockwashers 5 t6 External Type From among the loose parts find the following 1 Front Guide Bar 1 Rear Guide Bar Items marked with asterisk are shown actual size 5 16 18 x 3 4 Hex Hd S...

Page 16: ...en nuts 7 Install 5 16 18 x 1 1 2 hex head screw through the fourth slot in front guide bar that lines up with bracket through the 1 4 inch spacer and the bracket Install a 5 16 inch external lockwasher and 5 16 t8 hex jam nut Lockwasher Hex Nut 1 1 2 In Hex Head Screw 7 5 16 no 8 Remove the two truss head screws from rear of right table extension 9 Attach the rear guide bar in a similar manner to...

Page 17: ...dge of table and extensions must be lined up An uneven front edge can twist the fence guide bar Twisted guide bars can misalign fence A mis aligned fence can cause binding or kickback You could be hit or cut 3 Using the block of wood check to see if center of extension is flush with table top If adjustment is needed push the table top into alignment and tighten center two mounting nuts 4 Repeat st...

Page 18: ...sure the screw fastening the insert in place is snug 2 Use a straight edge to check near each of the eight leveling tab positions to determine if the insert is flush with the surface of the saw table at all eight leveling tab positions 3 tf insert is not flush with table surface loosen insert fastening screw and pull insert forward to lift from saw table 4 Bend with pliers or tap with a hammer as ...

Page 19: ...r 1 4 In External Lockwasher 1 4 20 Wing Nut Spreader Support Spreader Bracket 2 Make sure the blade is all the way up and square with table 3 Position spreader support on rod until it is even with the end of the rod Blade Square With Table Even With Rod i 4 Assemble the 7 8 inch long set screws nuts lock washers and washers to the spreader support bracket and slip the nuts into the slot in the sp...

Page 20: ...bracket Move spreader forward until all three are in line Tighten wing screws 11 Lilt up both anti kickback pawls Insert set screw wrench or a pencil into notches to hold the pawls out of the way 12 Lay a piece of straight flat wood against the saw blade Insert folded paper between spreader and strip of wood 13 Make sure the hex nuts underneath are loose 14 Hold the spreader tightly against the wo...

Page 21: ...l speed before cutting Do not cycle the motor switch on and off rapidly as this may cause the sawblade to loosen In the event this should ever occur allow the sawbIade to come to a complete stop and retighten the arbor nut normally not excessively Never leave the saw while the power is ON CTo turn saw OFF PUSH lever in Never leave the saw until the cutting too has come to a complete stop D To lock...

Page 22: ...ays lock it securely when in use Lock Knob 6 Blade Guard must always be in place and work ing properly for all thru sawing cuts That is all cuts where the blade cuts completeIy through the work piece To remove the guard for special operations loosen the wing nuts and slide the guard back and upward off the spreader bracket Do not disturb the setting of the spreader bracket When replacing the guard...

Page 23: ... a thrown workpiece blade parts or blade contact never operate saw without the proper insert in place Use the sawblade insert when sawing Use the proper size dado mold ing insert for dado blades and molding heads 9 Exact I Cut The yellow plastic disk embedded in the table in front of the sawblade is provided for marking the location of the sawcut kert on the workpiece Check disk location if it is ...

Page 24: ... I0 inch diameter blade This keeps the spreader in clos est to the blade Do not over tighten arbor nut Use arbor wrenches to snug it securely Use only sharp blades with properly set teeth Con sult a professional blade sharpener when in doubt Keep blades clean of gum and resin Never use the saw without the proper blade insert Inspect your work area o Keep work area clean Cluttered areas and benches...

Page 25: ...piece against the rotation of the blade never feed material into the cutting toot from the rear of the saw Always push the workpiece all the way past the saw Made oAs much as possible keep your face and body to one side of the sawblade out of line with a possible kick back or throwback Set the cutting tool as tow as possible for the cut you re planning Avoid Accidental Starting Make sure switch is...

Page 26: ...s About 5 16 Apart 1 2 4 1 2 _ 24 F s H Grain 4 8 NOTE All dimensions in inches Push Block H i i 11 i Material for Push Block There are any number of ways to properly cut your work pieces to make a push block The following steps describe one way you can make a push block Making the base Start with a piece of 3 8 inch plywood at least 5 5 8 inches wide or wider and 12 inches long or longer o Make t...

Page 27: ...re now ready to make Plywood Handle Finished Push 1 1 2 _ _ ___ 1 1 2 _ 12 Glue Onty_ Screw Head Must Be Flush Or Recessed _ 5 3 8 Plywood Base Auxiliary Fence Making the base Start with a piece of 3 8 inch plywood at least 5 1 2 inches wide or wider and 30 inches long or longer o Cut the piece to shape and size shown Making the side Start with a piece of 3 4 inch plywood at least 2 3 8 inches wid...

Page 28: ...ade across the width of a workpiece The graduations on the miter gauge provide ample accu racy for average woodworking In some cases where extreme accuracy is required make a tdal cut and then recheck it with a precision square or protractor NOTE The space between the miter gauge bar and the groove in the table is held to a minimum during manufac turing For maximum accuracy when using the miter ga...

Page 29: ...titive cuts from a long workpiece make sure it is adequately supported WARNING Never use the rip fence as a direct length stop because the cutoff piece could bind between the fence and the blade causing a kick back When making repetitive cuts shorter than 6 inches clamp a block of wood 3 long to the table at desired length to act as a length stop Do not clamp directly to the bottom edge of the tab...

Page 30: ...nob with your left hand Bevel Crosscutting Bevel crosscutting is the same as crosscutting except that the wood is cut at an angle other than 90 with the bottom flat side of the wood oAdjust the blade to the desired angle Always use the miter gauge in the groove to the right of the blade It cannot be used in the groove to the left because the blade guard will interfere Hold the work piece with your...

Page 31: ...i kickback pawls the pawls must stop a kickback once it has started Replace or sharpen anti kickback pawts when points become dull Plastic and composition like hardboard materials may be cut on your saw However since these are usually quite hard and slippery the anti kickback pawls may not stop a kickback Therefore be especially careful in your setup and cutting procedures While Thru sawing oTo av...

Page 32: ... cannot be used because the guard will interfere_ use the auxiliary fence and push block Attach auxiliary fence to rip fence with two C clamps Auxiliary fence Feed the workpiece by hand along the auxiliary fence until the end is approximately 1 past the front edge of the table Continue to feed using the push block Hold the workpiece in position and install the push block by sliding it on top of th...

Page 33: ...ng opera tions when using the miter gauge Featherboards are used to keep the work in contact with the fence and table as shown and to help stop kick backs Add a 7 1 2 high flat facing board to the fence the full length of the fence Mount featherboards to facing board and table as shown so that leading edges of featherboards will support work piece I WARNING Make sure the featherboard against the e...

Page 34: ...lly positioned on its edge If the piece is narrower than 2 t 2 it can be resawn in one pass with the blade guard in place Extra supports or fix tures will be required when the edge resting on the table is too narrow for the piece to be stable and when the fence interferes with the blade guard See method described below WARNING Do not attempt to resaw bowed or warped material It can t be properly s...

Page 35: ...removed_ I Remove blade guard 2 For rabbeting along an edge long way of workpiece as shown add facing to rip fence approximately as high as the workpiece is wide Adjust rip fence and blade to required dimensions then make first cut with board flat on table as any rip type cut make second cut with workpiece on edge Follow all precautions safety instructions and operational instructions as for rippi...

Page 36: ...ard and spreader when you finished plough I ing or molding Molding Adjustments WARNING For your own safety turn switch OFF and remove plug from power source outlet before making any adjustments Miter Gauge NOTE The graduations are manutactured to very close tolerances which provide ample accuracy for fine wood working In some cases where extreme accuracy is required when making angle cuts for exam...

Page 37: ...osen the lock handle and grasp the fence with one hand at the front For very close adjustments grasp the guide bar w th both hands and move the fence with your thumbs Self Aligning Spring Adjustment Checking the Fence Spring 1 Place fence on saw but do not lock it 2 Move the rear end of the fence slightly to the right or left When you release it the fence shouid spring back to its original positio...

Page 38: ...t is along side of groove Do not lock it It should be parallel to groove tf it is not 1 Loosen the hex head screws 2 Hold fence head tightly against bar Move end of fence so that it is parallel with groove 3 Alternately tighten the screws 4 Recheck alignment_ 5 Repeat steps as needed Fence Head Adjusting Rip Scale Indicator 1 Turn elevation handwheel clockwise until blade is up as high as it wilt ...

Page 39: ...ve 4 Rotate the sawblade so that the X on the tooth is now visible at the rear of the saw 5 Move combination square to the rear of the SaWr The end of the square blade should just touch the marked tooth the same as it did at the front of the sawblade 6 If sawblade is not parallel with the miter gauge groove you must adjust the position of the sawblade To Adjust For Blade Heel 1 Use a 3 16 hex L wr...

Page 40: ...e plug from power 1 source outlet To check for squareness 90 position 1 Raise blade all the way up raise blade guard 2 Tilt blade a few degrees to the elt Now tilt blade back te the right as far as it will ge 3 Place the square against the blade Make sure square is net touching the tip of one of the saw teeth 4 If blade is square to table check peinter A If pointer does net point to 0 mark en the ...

Page 41: ...ointer to read 0 Blade Covered With Piece of 6 Tilt blade to left as far as it will go it will stop when the pivot nut is against the 45 stop collar 7 PIace an accurate square against blade Make sure square is not touching the tip of one of the saw teeth 8 It blade is not 45 to table the 45 stop collar must be adjusted A Remove elevation handwheel BUsing a small size screwdriver reach through curv...

Page 42: ...lar and readjust it Step Elevation Spacer I Elevation Screw Pivot Nut 1 f Tilt Screw Tilt Screw Pivot Nut Tilt and Elevation Mechanism The handwheels should turn freely without binding The turning action can be adjusted by tighten ng or loosening the screws in the bearing retainer Both handwheels must be removed to reach the adjusting screws NOTE When adjusting the screws on the tilt bearing retai...

Page 43: ...eed of this motor cannot be regulated or changed Every effort should be made to prevent foreign material from entering the motor When operated under conditions likely to permit accumulations of dust dirt or waste within the motor a visuat inspection should be made at frequent intervals Accumulations of dry dust can be blown out successfully NOTE Motors used on woodworking tools are particu larly s...

Page 44: ...asionally with SAE no 20 or no 30 engine oil 1 Tilt screw threads and pivot nut First clean with Craftsman Gum and Pitch remover 2 Elevation screw threads and pivot nut First clean with Craftsman Gum and Pitch remover 3 Cradle bearing points 4 Bearing points in guard assembly miter gauge and rip fence Stop Elevation Screw 2 Spacer t Screw Pivot Nut t 21 J 3 4 1 P Tilt Screw 1 4 Tilt Screw Pivot Nu...

Page 45: ... depth of cut Troubleshooting WARNING For your own protection turn switch OFF and always remove plug from power source outlet before troubleshooting General Trouble Excessive Vibration Cannot make square cut when crosscutting Cut binds burns or stalls motor when rip ping Cut not true at 90 or 45 positions Tilt and elevating hand wheel turn hard Probable Cause 11Blade out of balance 1 Miter gauge n...

Page 46: ...ion 2 restricted through motor due to sawdust accumulating inside of saw 1 Burned contacts due to 1 extended hold in periods caused by low line voltage etc 2 Saw not in upright position 2 3 Loose or broken connectors 3 1 Starting relay not operating 1 2 Voltage too low to permit motor 2 to reach operating speed 3 Fuses or circuit breakers do not i3 have sufficient capacity 1 Motol overloaded j l 2...

Page 47: ...944 14 508112 15 STD551210 16 STD611005 17 i62532 Standard Hardware Item Description Plug Button Knob Includes Key No 1 Washer 21 64 x 1 2 x 1 32 Indicator Fence Screw Pan Hd Type T 4 40 x I 4 Head Fence Includes Key No 4 Screw Seres 3 8 t6 x I 2 Channel Fence Screw Pan Hd Type T 8 32 x 1 2 Spring Fence Lock Lock Rear Fence Roller Rear Fence Rod Fence Lock Spring Head Alignment Includes Key No 1 L...

Page 48: ...4_ 03 36 Parts List for Craftsman 10 Inch Table Saw Model No 113 299210 Figure 2 2 44 40 39 201 34 37 35 31 26 ...

Page 49: ...asher 21 64 x 5 8 x 1 16 Lockwasher Extemat Toc 5 16 Nut Hex 5 16 18 Tie Wire Connector Wire Spacer Fence Guide Bar Tape Fence Standard Hardware item May be purchased locally Key No Part No Description 26 820617 27 28 29 3O 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 818511 62442 9 22255 62975 805920 STD51It05 STD600603 62970 STD601103 STD5512t0 62924 STD523107 62968 STD541411 STD523115 622...

Page 50: ...LzZ 34 23 22 12 39 38 21 36 31 t 31 _h 3 N 12 32 Parts list for Craftsman 10 Inch Table Saw Model No 113 299210 Figure 3 5 16 15 201 17 42 10 4 11 13 1i 14 ...

Page 51: ... the Hardware Department of most Sears retail stores Key No 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Part No Description STD541411 62437 60436 STD551050 62796 62682 STD541425 STD551231 160078 i STD511103 62967 62685 i62684 STD600803 Nut Lock 10 32 Retainer Bearing Includes 22 31 k Ring Retaining 7 16 Washer 505 x 1 t 8 x 1 16 Rod Motor Includes Key 25 Screw Assembly Elevation...

Page 52: ...25 10 I STD541231 11 162383 12 16O288 i Description t Gauge Assembly Miter Ptug Button Knob Includes Key No 1 Washer Plain 21 64 x 1 x 1 16 Gauge Miter Screw Pan Hd 8 32 x 5 16 Lockwasher External Nor 8 Indicator Rod Assembly Miter Gauge hcludes Key No 9 10 11 Stud Clamp Nut Hex Jam 5 16 18 Stud Pivot Screw Locking Set 1 4 20 x 3 8 Standard Hardware Item May be purchased Iocatly t Stock item May b...

Page 53: ...650 Bumper Snap In STD541425 Nut Lock 4 20 62517 Link Guard STD512515 Screw Pan Hd 1 4 20 x l 1 2 62522 Spacer Link 62810 Blade Spreader 62410 Pin 1 4 x I 3 64 62519 Spring Pawl 62520 Spacer Pawl 62974 Pawl STD551025 Washer 17 64 x 1 2 x 1 32 60208 Nut Push STD581025 Ring Retaining 1 4 Standard Hardware Item May be purchased Iocatly If this part is removed discard and replace with a new push nut 5...

Page 54: ...TD523112 13 STD551025 14 STD523110 Description 1 Extension Assembly Complete Screw Serrated Truss Hd 1 4 20 x 1 Bracket Lockwasher External 5 16 Nut Hex 5 16 18 Lockwasher External 1 4 Nut Hex 1 4 20 Extension 10 x 27 Spacer Fence Guide Bar Washer 21 64 x 11 16 x 1 16 Screw Hex Hd 5 16 18 x 1 1 2 Bracket Comer Support No 2 Screw Hex Hd 5 16_18 x 1 1 4 Washer 17 64 x 3 4 x 1 16 Screw Hex Hd 5 16 18...

Page 55: ...er Side _824362 Stiffener End 5 i824364 2 Stiffener End w Label 6 1STD541025 Nut Hex 1 4 20 STD551225 Lockwasher 1 4 1803835_1 Foot Leveling I STD541237 Nut Hex 3 8 16 10 I Hardware For Attaching Legs To Saw li 11 I STD523112 Screw Hex Hd 5 16 18 x 1 1 4 STD55103I Washer 11 32 x 11 16 x 1 6 12 i STD551t31 Lockwasher Ext 5 16 13 ISTD541231 Nut Hex 5 16 I8 Standard Hardware item May be purchased Ioc...

Page 56: ...d Call 7 am 7 pro 7 days a week 1 800 366 PART 1 80D 368 7278 For in homemajor brandrepair service Call 24 hours a day 7 days a week 1 800 4 REPAIIR 1 800 473 7247 Far the location of a Sears RepairService Center in yourarea Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasinga Sears Maintenance Agreementor to inquire about an existing Agreement Call 9 am 5 pro Monday Sat...

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