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Summary of Contents for 113.244401

Page 1: ...right hand side of the frame You should record both model and serial number in a safe place for future use CAUTION Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully IO INCH DIRECT BAND SA W DRIVE assembly e operating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No 691 87 Printed in U S A ...

Page 2: ...AR PROPER APPAREL Do not wear loose clothing gloves neckties or jewelry rings wristwatches to get caught in moving parts NONSLtP footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow 12 USE SAFETY GOGGLES Head Protection Wear safety goggles Imust comlJly with ANSi Z87 1 a_alt times Everyday eyegfasses only have impact re 13 sistant lenses they...

Page 3: ...is supported at table height Hold the work firmly against the table Do not feed the material too fast while cutting Only feed the material fast enough so that the blade will cut Keep fingers away from the blade Use caution when cutting off material which is irregular in cross section which could pinch the blade before the cut is completed A piece of molding for example must lay flat on the table a...

Page 4: ...NECTING TO POWER SUPPLY OUTLET This machine must be grounded while in use to protect the operator from electric shock Ptug power cord into a 110 120V properly grounded type outlet protected by a 15 amp dual element time delay or Circuit Saver fuse or circuit breaker If you are not sure that your outlet is properly grounded have it checked by a qualified electrician WARNING DO NOT PERMIT FINGERS TO...

Page 5: ...OXES ARE PROPERLY GROUNDED If you are not sure that your outlet box is properly grounded have it checked by a qualified electrician NOTE The adapter illustrated is for use only if you already have a properly grounded 2 prong receptacle The use of any extension cord wilt cause some loss of power To keep this to a minimum and to prevent over heating and motor burn out use the table below to de termi...

Page 6: ...semble the band saw plug in the power cord or turn the switch on until the missing parts are obtained and installed cor rectly COMBINATION SQUARE MUST BE TRUE DRAW LIGHT LINE ON BOARD ALONG THIS EDGE STRAIGHT EDGE OF BOARD 3 4 THICK THIS EDGE MUST BE PERFECTLY STRAIGHT WRENCH SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION ITEM i A B C D E F TABLE OF LOOSE PARTS QTY...

Page 7: ...kwashers and nuts and tighten T 5 9 32 DJA 4 _ HOLES _ 12 1 8 An alternate method of mounting is to fasten band saw to a mounting board The board should be of sufficient size to avoid tipping of saw while in use Any good grade of plywood or chipboard with a 3 4 minimum thickness is recommended 1 Follow instructions for mounting to workbench substituting a board 1 8 x 24 minimum size and using 1 4 ...

Page 8: ...nt hole of trunnion nto table and tig hten 6 Loosen table Lock Knob and position Trunnion at the 45 degree position 7 Insert hex head screw and Iockwasher through rear hole of trunnion into table and tighten 8 Return table to the 0 degree position and tighten table lock knob _ APPLY WAX TO NSaDE ____ _ _ SURFACES TABLE _F_ _ F TRUNN ON _ TABLE _ _ __ LOCK KNOB _ EXTERNAL ___ LOCKWASH ER 5 16 18 HE...

Page 9: ...g counter clo kwise using 5 32 inch setscrew wrench ______ THRUST ROLLER _____ ADJUSTMENT L _ LOCK NUT BLADE GL 9 Loosen the two capscrews that lock the lower _ _ blade guides and separate them about 1 8 THRUST 10 Find a Thrust Roller among loose parts and insert in ROLLER lower guide assembly 11 Loosen lock nut on thrust roller adjustment screw 12 Back out thrust roller adjustment screw by turnin...

Page 10: ...way from the center of the wheels while you are turning it the blade is not TRACKING properly TENSION INDICAT__ _ WASHERJ DE CENTERED ON TIRES OFBOTH WHEELS TRACKING THE BLADE The Motor Bracket is hinged which allows the upper wheel to be tilted so that the blade can be TRACKED By turning the Tracking Adjustment Screw the upper wheel will be tilted see iliustration if the blade moves toward the fr...

Page 11: ...ion stop brackets and tap table up or down until table is square with blade 4 Tighten screws 5 Loosen table lock knob 6 Place a square on the table against the blade as illustrated 7 Tilt table up or down to atign table 90 degrees to blade 0 degree position and tighten table lock knob 8 Loosen the two screws in the trunnion stop brac kets and slide bracket under lock knob until it rests against en...

Page 12: ...oosened To check squareness it must be tightened a Loosen guide bar lock screw and lower guide bar until it rests on table Leave lock screw loose b Loosen two hex head screws on the top of frame tube c Loosen lock nuts on guide bar bracket adjustment screws NOTE Turning guide bar bracket adjustment screws clockwise will move quide bar toward front of saw Turning screws counter clockwise will move ...

Page 13: ...wisting during operation An ad justment is necessary when bRades are changed or re placed 1 Loosen two hex head screws in upper blade guide assembly and slide assembly forward in the slots until the front edge of the blade guides are approxi mately 1 32 from the GULLET of the saw blade 2 Tighten two hex head screws NOTE It may be necessary to back out thrust roller ad justment to allow thrust roll...

Page 14: ...LADE ADJUSTING LOWER BLADE GUIDE ASSEMBLY 1 Turn Iock nuts on lower blade guide assembly counter clockw se and move lower blade guide assembly forward until the front edge of the blade guides are app oximately 1 32 from the GULLET of the _w bfade NOTE It may be necessary to back out thrust roller ad lustment to allow thrust roller to move back from the blade to get 132 clearance from the gullet to...

Page 15: ...rust rollers Make re adiustments if necessary THRUST ROLLER ADJUSTMENT _CREW THRUST ROLLER t ADJUST NG THE TABLE I Replace the blade guard on the upper guide assem bly and tighten screws 2 Locate the table insert and place it in the opening in the tabte 3 Locate a 1 4 20 x truss head screw a flat wash er and a 1 4 20 wing nut among loose parts in sert screw into hoie in table top as illustrated 4 ...

Page 16: ...E BAR LOCK SCREW The upper blade guides should just clear the workpiece while cut ting Always adjust the upper guide assembly and tock the guide bar by tightening the guide bar lock screw before turning on the band saw 4 THRUST ROLLER ADJUSTMENT Turning the adjustment screw moves the thrust roller in or out to support the blade from the rear while cut ting 5 TABLE LOCK KNOB Turning the knob allows...

Page 17: ... WHEN THE POWER COMES BACK ON basic band saw operation A band saw is basically a curve cutting machine It is also used for straight line cutting operations such as cross cutting ripping mitering beveling compound cutting and resawing tt is not capable of doing inside curing This band saw is not designed to cut metal SAWING 1 Adjust the upper guide assembly to just clear the workpiece 2 Use both ha...

Page 18: ...th Craftsman Gum and Pitch Remover Apply a thin coat of automobile type wax on the table so tt_e wood slides easily while cutting Also apply wax to the _nside surfaces of the trunnion MOTOR Frequently vacuum or blow out any sawdust from the motor If the power cord is worn cut or damaged in any way have it replaced immediately LUBRICATION All of the BALL BEARINGS are packed with grease at the facto...

Page 19: ...small a radius 2 Dull blade 1 Too much tension 2 Kink in blade caused by cutting too small a radkJs or turning the material too fast when cutting t Replace defective parts before using Band Saw again 2 Consut Sears Service Any attempt to repair this motor may create a HAZARD unJess repair is done by a qualified serv ce techniciar Repair service is available at your nearest Sears Store 1 Adjust tra...

Page 20: ...CRAFTSMAN 10 INCH BAND SAW MODEL 113 244401 o 12 46 42 40 41 3 14 1_ 11 12 13 44 45 FIGURE 1 16 18 ...

Page 21: ... 17 64 x 5 8 x 1 16 Nut Wing 1 4 20 Table Table Insert KEY PART NO NO NAME 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 69120 69121 60076 63387 109751 STD551031 STD541110 STD551131 STD523107 60431 69084 139377 STD541031 273229 69110 18232 193250 69114 69112 69115 69126 STD551008 69187 69132 Trunnion Guide Trunnion Washer 505 x 7 8 x t 16 Knob Bolt Carriage 5 16 18 x 2 3 4 Wash...

Page 22: ...CH BAND SAW MODEL 113 244401 43 i _ FIGURE 2 2O i oANY ATTEMPT TO REPAIR THIS MOTOR MAY CREATE A HAZ ARD UNLESS REPAIR IS DONE BY A QUALIFIED SERVICE TECHNICIAN REPAIR SERVICE IS AVAILABLE AT YOUR NEAR EST SEARS STORE ...

Page 23: ...er 629 x 7 8 x 1 64 KEY NO 23 24 25 26 27 i 28 1 291 30 I 31 I 32 I 33 I 34 I 35 I 36 I 37 I 38 I 391 40 41 42 43 PART NO 814584 69111 STD5411 0 9416390 STD541025 69142 60433 STD315228 41812 41815 69028 69130 18232 139377 STD541031 69105 193250 STD551210 69114 69113 37837 NAME Screw Spl Hex Hd 1 4 20 x 3 1 4 Bracket Guide Bar Nut Hex 10 32 Screw Pan Cross Type T 10 32 x 5 8 Nut Hex 1 4 20 Shaft Wh...

Page 24: ...and Saw will be found on a plate at the right hand side of the saw WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 244401 NAME OF ITEM lO Jnch Band Saw All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order wil be electronically transmitted to a Sears...

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