Page 1: ...l number may be found at the right hand side of the frame You should record both model and serial number in a safe place for future use CAUTION Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully 12 INCH BANDSAW SANDER assembly operating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A PartNo 69098 PrintedIn U S A ...
Page 2: ...neckties or jewelry rings wristwatches to get caught in moving parts NONSLIP footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow 12 USE SAFETY GOGGLES Head Protection Wear safety goggles must comply with ANSI Z87 1 at all times Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Also use face or dust 16 mask if ...
Page 3: ...ade guard to just clear the workpiece to protect the operator h i j k m n o P q to keep blade breakage to a minimum and to provide maximum support for blade When cutting a large piece of material make sure it is supported at table height Hold the work firmly against the table Do not feed the material too fast while cutting Only feed the material fast enough so that the blade will cut Keep fingers ...
Page 4: ... WEAR YOUR he operation of any power tool can result in foreign objects being thrown into the eyes which can result in severe eye damage Always wear safety goggles complying with ANSI Z87 1 shown on Package before commencing power tool operation Safety Goggles are available at Sears retail or catalog stores READ AND FOLLOW THE INSTRUCTIONS APPEARING ON THE INSTRUCTION PLATE ON THE FRONT OF THE BAN...
Page 5: ...conductor cord and grounding type plug which has a grounding prong approved by Underwriters Laboratories and the Canadian Standards Association The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end This plug requires a mating 3 conductor grounded type outlet as shown If the outlet you are planning to u...
Page 6: ...mplete in one carton and INCLUDES Steel Legs and Motor Separate all parts from packing materials and check each item with illustration and Table of Loose Parts Make certain all items are accounted for before discarding any packing material If any parts are missing do not attempt to assemble the band saw plug in the power cord or turn the switch on until the missing parts are obtained and installed...
Page 7: ...32 ID 8 N Bolt Carriage 5 16 18x 3 4 4 Parts Contained In Loose Parts Bag Part No 69097 A B C k M N D jJ l K INSTALLING SAWDUST ELBOW 1 Remove the Band Saw cover by applying gentle side pressure on the spring tabs and release the top portion of the cover by pulling it away from the frame Repeat procedure for bottom portion of cover 2 Find the sawdust elbow the clamp the strip of rubber gasket and ...
Page 8: ...our 4 1 4 20 Truss head screws The End Stiffeners are placed on top of each Side Stiffener as shown Insert screwsthrough the 9 32 inch diameter holes and attach Iockwashers and 1 4 20 nuts and finger tighten nuts 2 Attach the four 4 legs to the Side and End Stiffeners using 1 4 20 screws Iockwashers and nuts as shown 3 Remove the four 4 Truss head screws which were assembled in Paragraph No One Pl...
Page 9: ...IGHT FOOT 2 Place the Band Saw on the Steel Legs position as shown and align the mounting holes in the feet of the Band Saw with those in the END STIFFENERS marked with an X in the illustration O O o0 O O o O O 0Oo o O MOTOR SUPPORT AT THIS END MOTOR PULLEY BELT GUARD AND MOTOR INSTALLATION MOUNTING BELT GUARD 1 Place the motor on your workbench with the shaft facing you If you are using a double ...
Page 10: ... of the motor and plug the cord into a pro perly grounded outlet See page 4 Notice the rotation of the pulley If it is not turning COUNTERCLOCK WISE REMOVE the plug from the outlet and change the rotation of the motor according to the instructions furnished with the motor WARNING FOR YOUR OWN SAFETY MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE OUT LET WHEN CHANGING MOTOR ROTATION MOUNTING MOTOR...
Page 11: ... the support are not threaded but the screws are self threading and will cut a thread as they are screwed in RD SUPPORT SELF THREADING SCREW 2 Replace the pulley with the hub flush with the end of the shaft FLUSH HERE 3 install three clips on the belt guard 90 apart with the long tabs pointing AWAY from the round opening 4 Insert one looped end of the belt all the way into the guard so that it wil...
Page 12: ...or to apply tension to the belt and tighten the motor bolt nuts NOTE It is only necessaryto tension the belt so that it does not slip while running If you cannot obtain sufficient tension with the motor pushed a l the way down remove the four motor bolts and insert them in the LOWER set of holes TENSION STUD POINTER INSTALLING THE BLADE 1 Find the blade tension knob among the loose parts Put a dab...
Page 13: ... lock the upper blade guides and separate them about 1 8 Do that same thing to the lower guides beneath the table See Page 14 Step 6 for location of setscrew UPPER THRUST BEARING I I II1 8 SETSCREW _ _ _ _ _SCREWS 5 Loosen the setscrew which locks the upper thrust bearing and turn the knob until the thrust bearing is all the way back as shown I II UPPER THRUST BEARING II ADJ KNOB i i _ _ _ 1 8 SET...
Page 14: ...on on a 1 4 wide blade 10 Turn the upper wheel by hand a few times and notice if the blade remains in the approx center of the tire on the top wheel If the blade moves away from the center of the wheel while you are turning it the blade is not TRACKING properly The top wheel shaft is hinged which allows the wheel to be tilted so that the blade can be TRACKED By turning the tracking adjustment scre...
Page 15: ...t the upper blade guides loosen the setscrew which locks the blade guide holder see illustration 15 Turn the blade guide adjustment knob so that the guides move toward the blade Move them until the ledge is about 1 32 from the deepest part of the blade teeth This deep part is called a gullet Tighten the setscrew 16 Adjust the lower guides the same way G APPROX 1 32 BLADE GUIDE ADJ KNOB SETSCREW BL...
Page 16: ...of the band saw 7 Screw in the stop screw and notice that as it touches the frame the table will start to tilt 8 Place a square on the table against the blade and continue to screw in the stop screw until the table s square with the blade Tighten the table lock NOTE The combination square must be true see start of assembly section on pg 6 for checking method 5 32 SETSCREW WRENCH POINTE 9 Find the ...
Page 17: ... LOCK THE SWITCH OFF WHEN MACHINE IS NOT IN USE REMOVE KEY AND KEEP IT IN A SAFE PLACE ALSO IN THE EVENT OF A POWER FAILURE ALL OF YOUR LIGHTS GO OUT TURN SWITCH OFF LOCK I r AND REMOVE THE KEY THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON PULL INSTALLING MOTOR CORD CLAMP 1 Find the cord clamp and one 8 32 x 3 8 pan hd self threading screw and install below the ...
Page 18: ...e tension for various widths of blades For example when installing a 1 4 wide blade tighten the tension knob until the pointer is pointing to the 1 4 marking 4 TABLE TILTING Loosen the table lock handle tilt the table to the desired angleand tighten the lock handle To return the table to the 90 position tilt it until the 90 stop screw rests on the frame then tighten the lock handle 5 6 7 BLADE GUI...
Page 19: ...rt to be moved 5 Move the guide bar until it is square with the table then tighten the screws 6 Be sure to replace the blade guard before operation _ _ _ _____ __ SCREW 4 Total _ _ _ _ _ il 3 16 SETSCREW J W ENCH GU OE BAR INSTALLING SANDING ATTACHMENT WARNING FOR YOUR OWN SAFETY TURN SWITCH OFF AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE INSTALLING SANDING ATTACHMENT 1 Remove the blade...
Page 20: ...ew and lower the end of the sanding platen below the table 4 SANDING PLATEN JCENTER OF SLOT L_ I 9 Locate among the loose parts the alignment plate a TABLE INSERT flat head machine screw 6 32 x 7 16 asmall hex nut and Iockwasher _LAT__ D _ t0 Attach the alignment plate to the insert so that the end SCREW of the alignment plate is in the center of the slot in the _ i J insert Place the insert in th...
Page 21: ...he upper guides to just clear the workpiece 2 Use both hands while feeding the work into the blade Hold the workpiece firmly against the table Use gentle pressure and do not force the work but allow the blade to cut 3 The smallest diameter that can be cut out is determined by the width of the blade For example a 1 4 wide blade will cut a minimum diameter of approximately 1 1 2 See Chart BLADE SELE...
Page 22: ...om the motor If the power cord is worn or cut or damaged in any way have it replaced immediately For motor maintenance follow instructions furnished with the motor LUBRICATION All of the BALL BEARINGS are packed with greaseatthe factory They require no further lubrication For motor lubrication follow instructions furnished with the motor Periodically apply a few drops of oil to the upper wheel gui...
Page 23: ... Repair service is available at your nearest Sears Store 1 Adjust tracking see Assembly Section Installing the Blade 1 Reposition the wheel see Assembly Section Installing the Blade Adjust belt tension see Assembly Section Attaching Belt Guards Tighten motor base clamp screws See Assembly Section Motor Installation Stop feeding and back up the material slightly until the band saw speeds up Replace...
Page 24: ...CRAFTSMAN 12 INCH BAND SAW SANDER MODEL 113 243401 113 243411 2 32 15 31 30 29 SEE FIGURE 3 FOR EXPLODED VIEW O Q no O 14 3 3 43 _ m 38 37 36 I 11 27 1 ...
Page 25: ... Screw Bracket Support Support Belt Guard i KEY NO 23 24 25 26 27 28 29 3O 31 32 33 34 35 36 37 38 39 40 41 42 43 44 PART NO 453068 69084 STD541031 STD522503 69023 65013 69004 STD601103 69078 69059 69058 69025 60272 37887 60096 37911 69062 133427 69005 STD551106 STD541Q06 69037 69098 69086 69088 DESCRI PTION Screw 5 16 18 x 3 4 Sems Hex Hd Foot Frame Nut Square 5 16 18 Screw Mach 1 4 20 x 3 8 Trus...
Page 26: ...O_ CRAFTSMAN 12 1NCH BAND SAW SANDER MODEL 113 243401 113 243411 fl le 10 ...
Page 27: ...sert Table Pin Lower Guide Support Standard Hardware Item May Be Purchased Locally KEY PART NO NO DESCRI PTION ll 39 4O 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 60190 69039 69045 STD551031 STD581031 STD502505 STD512505 STD315505 69038 STD522508 STD551125 69041 STD601103 69044 69043 69035 216278 69036 69034 69012 30682 STD551225 STD...
Page 28: ...odel number of your 12 Inch Band Saw Sander will be found on a plate at the right hand side of the saw WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 243401 113 243411 or 113 243440 NAME OF ITEM 12 Inch Band Saw Sander All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not sto...
