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Summary of Contents for 113.236111

Page 1: ...ched to the undersicle of the worktable You shoutd record both model and serial number in a safe place for future use FOR YOUR SAFETY Read ALL INSTRUCTIONS carefully i i JJ 16 iNCH SCROLL SAW oassembly ooperating repair parts Sold by SEARS ROEBUCK AND CO Chicago_ _L 60684 U S A Part No SP5496 _ r ti d _ _ __ _ _ ...

Page 2: ...ock Bolt the saw to the work surface if ittends to slip walk or slide during operations like cutting long heavy boards or when using an auxiliary table NEVER STAND ON TOOL Serious injury could occur if the tool tips or you accidentally hit the cutting tool Do not store anything above or near the tool where anyone might stand on the toot to reach them To avoid Injury or death from electrical shock ...

Page 3: ...moving AVOID ACCIDENTAL STARTING Make sure switch is OFF before plugging sander into a power outlet Plan your work USE THE RIGHT TOOL Don t force tool or attach ment to do a job it was not designed to do Use this scroll saw to cut only wood wood like products plastics and non ferrous metals CAUTION This saw is NOT designed for cutting ferrous metals like iron or steel When cutting non ferrous meta...

Page 4: ...the saw off Unplug the saw Do not restart until finding and correcting the problem KEEP CHILDREN AWAY Keep all visitors a safe distance from the saw Make sure bystanders are clear of the saw and workpiece DON T FORCE TOOL tt will do the job better and safer at its designed rate Feed the workpiece into the saw blade only fast enough to let it cut without bogging down or binding Before freeing any j...

Page 5: ... ground prong in the attachment plug at the other end This plug requires a mating 3 conductor grounded type outlet as shown I O 3 PRONG PLUG GROUNDING PRONG PROPERLY GROUNDED OUTLET If the outlet you are planning to use for the power tool is of the 2 prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER Use an adapter as shown below and always connect the grounding tug to known groun...

Page 6: ...10 Mounting the Scroll Saw 12 11 i Getting to Know Your Scroll Saw 13 Operation 15 Making Interior Cuts 17 Mounting Auxiliary Surface for the Work Table 17 Maintenance 18 Wiring Diagram 19 Recommended Accessories 19 Trouble Shooting 19 Repair Parts 20 Service Information 24 i 1 i _ unpacking and checking contents TOOLS NEEDED _ COMBINATION MEDIUM PHILLIPS SCREWDRIVER CAUTION Never lift this saw by...

Page 7: ...nd the safety and operational instructions 1 Lift the saw by the frame and base and place scroll saw on work bench 2 Familiarize yourself with the controls and features of this scroll saw indicated in the illustration ARM BEARINGS TENSION KNOB GUARD MOUNTING HOLES STATIONARY BLADE HOLDER FRAME LIFT HERE BLADE AUXILIARY HOLES MOTOR BEVEL SCALE SWITCH KEY BEVEL POINTER TABLE LOCK KNOB BASE LIFT HERE...

Page 8: ...ided under the work table as a convenient reference for setting the approximate table angle for bevel cutting When greater precision is required make practice cuts and adjust the table as necessary for your requirements BEVEL SCALE TO ALIGN THE BEVEL iNDiCATOR 1 Loosen the table bevel lock knob and move the table until it is approximately perpendicular or at a right angle to the blade BEVEL LOCK K...

Page 9: ...hould now be approximately 90 to the blade Loosen the screw holding the bevel scale pointer and adjust to 0 Tighten screw Remember the bevet scale is a convenient guide but should not be relied upon for precision Make practice cuts in scrap wood to determine if your angle settings are correct Adjust the table as required NOTE Avoid settingthe edge of thetable against top of motor which could cause...

Page 10: ...the blade through the access hole in the table Slight downward pressure against the upper arm may be helpful when removing blade from upper holder SLIGHT PRESSURE HERE BLADE GUARD REMOVED FOR PICTURE CLARITY 3 Look at the blade holdersclosely and notice the blade slotsand pin recesses inthe blade holder The blade holder is made so you can position the blade for cuttingfrom the front or one side of...

Page 11: ...only 7 Carefully tighten the blade tension by turning the tension knob clockwise f _ _ just until you feel the slack in the blade is removed Double check to see that pins are properly located in the slots Then turn the tension knob an additional D E_ full turn clockwise This amount of blade tension should do welt for most cutting operations and blades Before applying power use screwdriver in slot ...

Page 12: ...rollsaw and workbench is _ supplied with the saw However we highly recommend the use of such a pad to reduce noise and vibration Description Qty Soft foam pad such as carpet padding 24 x12 x l12 1 SCROLL SAW BASE w HEX HEAD SCREW li X ATWASHER WASHER _HEX NUT JAM NUT Do _ oVerUghtenmounting bolts leave some cushion in the foam pad for absorbing noise and vibration 4 If you prefer to mount your saw...

Page 13: ...from blade contact 4 AUXIUARY HOLES Ailowsyou to easily attach an auxiliary work surface to the saw table 5 ON OFF SWITCH The On Off Switch has a locking feature THIS FEATURE tS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLY HAZ ARDOUS USE BY CHILDREN AND OTHERS 6 TABLE LOCK KNOB Loosening the knob allows table to be tilted up to 45 for bevel cutting Tightening the knob locks the table in the posit...

Page 14: ...o lock switch in OFF position hold switch iN with one hand REMOVE key with other hand WARNING For your own safety always lock the switch OFF when machine is not in use Remove key and keep it in a safe place ALSO in the event of a power failure all of your lightS go out turn switch off remove the key and store it remote from the scroll saw ThiS will prevent the machine from starUng up again when th...

Page 15: ...ntly for best cutting results Scroll saw blades generally stay sharp for 1 2 hour to 2 hours of cutting 8 To get accurate cuts be prepared to compensate for basic saw operations 12 Blades wear faster when cutting plywood which is very abrasive when sawing wood which is thicker than the 3 4 inch blade stroke and when sawing hardwood or when side pressure is placed on the blade i iii _ BEFORE EACH U...

Page 16: ... Make surethere are nonails orforeign objects inthe part of the workpiece to be cut Use extra caution with large very stoa or awkward workp_eces Never use thistoolto finishpieces too smallto holdby hand Use extra supports tables saw horses blocks etc for any workpieceslarge enough to tip when not held down to the table top NEVER use another person as a substitute for a table extension or as additi...

Page 17: ...THE SAW Wait for all moving parts to stop MAKE WORKSHOP CH LDoPROOF Unplug _he s_w LOCkthe shop or on off knob Store the key away from children and others not qualified to use 1he IooL MAKING INTERIOR SCROLL CUTS 1 One of the features of this saw isthat it can be used to make scroll cuts on the interior of a board without breaking or cutting into the outline or perimeter of the board WARNING TO av...

Page 18: ...like very small or detai ed projects HARDWARE FOR MOUNTING AUXILIARY TABLE NOT SUPPLIED 8 32X1 IN FLAT HI SCREW 4 REQD IN D_A HOLE COUNTERSINK THE AREA AROUND EACH HOLE SO SCREW HEAD WILL NOT GET tN YOUR WAY AND AUX SURFACE WI LL BE SMOOTH maintenance WARNING For your own safety turn switch OFF remove key and remove plug from power source OUtlet before maintaining or lubricating your saw _ GENERAL...

Page 19: ...is ing blade nwood 1 Defective cord or plug 2 Defective motor 1 Improper mounting of saw 2 Unsuitable mounting surface REMEDY SUGGES 1 Adjust blade tension 2 Reduce feed rate 3 Use narrow blades for cutting thin wood wide blades for thicker wood 4 Avoid side pressure on blade 1 Replace detective parts befor _using saw again 2 Consult Sears Service Any attempt to repair this motor may create a HAZA...

Page 20: ...repair parts 47 I I i I I I I I 1 1 I I I i 33 15 39 15 I 4O 51 Figure 1 43 10 10 10 20 ...

Page 21: ...820377 86042 STD840611 62442 9 22255 46 57529 3 66063 66058 66052 STD833012 814091 66044 818033 1 66057 820240 1 820381 2 STD8520081 STD833020 66040 66055 66047 820382 820257 2 SP5496 Description Screw Hex Soc Cap M5 x 8 25 Retainer Bolt Bolt Carriage M6 x 1 0 20 Knob Assemb y Tension Nut Hex M6 x 1 0 A_ Switch Locking 1 Key Swilch Screw Pan Hd M4 x 0 7 6 Spring Compression Spring Anti Rattle Indi...

Page 22: ...e found attached to the underside of the worktable WHEN ORDERING REPAIR PARTS ALWAYS GiVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 236111 NAME OF ITEM 16 Inch Scroll Saw Ail parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order wirI be electronically transmitted to a Sears Repair Parts...

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