Craftsman 113.234940 Owner'S Manual Download Page 1 | Manualshive

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Summary of Contents for 113.234940

Page 1: ...to your saw at the back of the Miter Saw base You should record both model and serial number in a safe place for future use FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY Pad No SP6005 CRRFTSMRN 8 1 4 INCH SLIDE COMPOUND MITER SAW assembly operating repair parts I Sears Roebuck and Co Hoffman Estates IL 60179 US A Form No SP6005 1 J Printed in Taiwan 7 97 ...

Page 2: ... be injured Before Using The Miter Saw JWARNING To avoid mistakes that could cause serious permanent injury do not plug the miter saw in until the following steps have been satisfac torily completed Completely assemble and align saw See Assembly and Alignment sections within Learn the use and function of the ON OFF switch upper and lower blade guards handle latch bevel clamp cover plate stop screw...

Page 3: ...uctions for lubri caring DON T put lubricants on the blade while it s spin ning Remove Adjusting Keys And Wrenches from tool before turning it on To avoid injury from jams slips or thrown pieces Use Only Recommended Accessories See Acces sory section within Consult this Owner s manual for recommended accessories Follow the instructions that come with the accessories The use of improper acces sorie...

Page 4: ...fter it is cut in two Cut only one workpiece at a time Keep the cut off piece free to move sideways after it s cut off Otherwise it could get wedged against the blade and thrown violently Clear everything except the workpiece and related support devices off the table before turning the miter saw on Secure Work Use clamps or a vise to help hold the work when it s practical Use extra caution with la...

Page 5: ... to the fence or table Gum A sticky sap based residue from wood products Heel Misalignment of the blade Kerf The amount of material removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut Miter Cut An angle cutting operation made across the width of the workpiece Resin A sticky sap based substance that has hardened Revolutions Per Minute RPM The numb...

Page 6: ...circuit breaker Using the wrong size fuse can damage the motor 2 If the motor won t start release the trigger switch immediately Unplug The Tool Check the saw blade to make sure it turns freely If the blade is free try to start the motor again If the motor still does not start refer to the Motor Trouble Shooting Chart 3 If the motor suddenly stalls while cutting wood release the trigger switch unp...

Page 7: ...fety Instructions for Basic Saw Operations 16 Basic Saw Operations 18 Making Common Slide Compound Cuts 18 Slide Cutting 19 Body and Hand Position 19 Miter Cut 20 Bevel Cut 20 Section Page Compound Cut 21 Cutting Bowed Material 21 Hold Down Clamp Installation 21 Hold Down Clamp Usage 22 Workpiece Support 22 Rough Cutting A Dado 23 Helpful Hints When Cutting Compound Miters 23 Maintenance and Lubri...

Page 8: ...g with the handholds located at the base of the saw WARNING if any part is missing or damaged do not plug the saw in until the missing or damaged part is correctly replaced To avoid electric shock use only identical replacement parts when servic ing double insulated tools 3_Place the saw on a secure stationary work surface and look the saw over carefully List of Loose Parts The following parts are...

Page 9: ... saw handle con tains the trigger switch with a lock off button The blade is lowered into the workpiece by pushing down on the handle The saw will return to its upright posi tion when the handle is released 10 Cover Plate Stop Screw When this screw is loos ened the cover plate is rotated to the rear allowing for blade removal replacement 18 Rear Foot Miter Lock Handle 5 Bevel Lock Handle 11 Cover ...

Page 10: ... of any sawdust before installing the new blades CAUTION To avoid cuts from extremely sharp I teeth Wear gloves when installing or removing I sawblade 7 Install the new 8 1 4 blade see recommended accessory list Make sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard 8 Install the outer blade collar blade washer and arbor screw Press the arbor lock and tur...

Page 11: ...oes not contact the full length of the square see illustration follow the alignment procedure a Loosen bevel lock knob b Grasping upper metal guard move the cutting head left or right until blade makes contact with the full length of the square NOTE If you cannot get to 0 bevel the stop screw may be in your way Adjust it down Ref Step d below so you may achieve 0 bevel c Tighten the bevel lock kno...

Page 12: ...s tight or if there is loosening in the pivot follow the adjustment procedure 1 Loosen the bevel lock handle 2 Turn the hex lock nut with a wrench 3 Recheck bevel movement of the miter saw Readjust if necessary Step Four Cutting Head Pivot Adjustment The slide compound miter saw should rise completely to the up position by itself To check this hold the power head down make sure the lock pin is not...

Page 13: ...y turning the bolt clock wise 4 Lower the blade into the slot of the turn table Check i blade clearance and maximum cutting distance dis tance from fence where blade enters to front of work table slot Readjust if necessary WARNING Do not start the miter saw without checking for interference between the blade and the turn table structure Damage could result to the blade if it strikes the turn table...

Page 14: ...ting in elec tric shock or fire d Place the saw so other people cannot stand behind it Thrown debris could injure people in its path e Place the saw on a firm level surface where there is plenty of room for handling and prop erly supporting the workpiece f Support the saw so the table is level and the saw does not rock g Bolt or clamp the saw to its support Place the saw in the desired location Th...

Page 15: ...ch Applications Mount as specified in portable applications Check for workpiece clearances to left and right of saw Leg Set Applications To mount saws to below mentioned leg set use three holes marked A B and C Attach with hardware shown through legset holes indicated by below I _8___ _o o o o o 0 0 oO _k_kStiffener_Side l C Oo o O O o O O O o o Stiffenei_E_nd Catalog No 9 22246 Leg Set Legset Mou...

Page 16: ...he power head to 45 degree bevel and repeal the check If the blade hits anything make the adjustments shown in the Maintaining Maximum Cutting Capacity section Make sure the blade and arbor collars are clean Make sure the collars recessed sides are facing the blade Using 1 4 hex end of combination wrench supplied or 2 inch box end wrench make sure the arbor screw is firmly hand lightened Make sure...

Page 17: ... workpiece that is longer or wider than the basic miter saw table or to help feed support or pull the work piece Do not use this saw to cut pieces too small to let you easily hold the work while you keep the thumb side of your index pointer finger against the outside edge of the fence When cutting irregularly shaped workpieces plan your work so it will not slip and pinch the blade and be tom from ...

Page 18: ...rkshop Child proof Lock the shop Discon nect master switches Store tool away from children and others not qualified to use the tool WARNING For your convenient use your saw has a blade brake The brake is not a safety device Never rely on it to replace proper use of the guard on your saw If the blade does not stop within 6 seconds unplug the saw and follow the instruc tions in the Trouble Shooting ...

Page 19: ...kpiece 4 Switch on the saw and allow to come to full speed 5 Push the saw handle all the way down and cut through the leading edge of the workpiece 6 Gently push the saw handle towards the fence com pleting the cut 7 Push power head to full rear position after each cut 8 Turn motor off and allow blade to come to a complete stop before moving hands 9 Allow culling head to rise up by itself Push Dow...

Page 20: ... settings on the miter scale for angles degrees crown molding and rafter slope s NOTE Remember to loosen the miter lock handle before changing the miter angle f Y Move Feet with Miter Angle Bevel Cut When a bevel cut is required Loosen bevel lock knob Tilt the blade to desired bevel angle Lock the bevel lock knob Stand to the left side of the handle to make the cut 2O ...

Page 21: ...ng of the work piece on the blade The workpiece could suddenly j_Jmpor move and your hand could hit the blade Correct Incorrect Hold Down Clamp Installation The hold down clamp is used to help hold the workpiece in the correct cutting position It may be used on eilher the left side of the miter saw or the fight side Before turn ing the saw on make sure the hold down clamp does not interfere with t...

Page 22: ...to be cut on table of miter saw Secure workpiece to the fence and table by turning knob to tighten clamp Do not overtighten the clamp It should just lightly hold the wood against the lence and table Workpiece be cut off 2 Perform a dry run with the saw unplugged After you believe that the saw is completely set up pull the power head down as il you were making an actual cut Check for interferences ...

Page 23: ...r setting and bevel setting A compound miter is used for making frames or boxes that have sloping sides and are wide at one end and narrow at the opposite end Com pound miters are tricky to make because the miter set ling and bevel setting are directly related to each other Every time the miter setting is changed the bevel setting must also be adjusted likewise every adjustment to bevel requires a...

Page 24: ... is applied to the saw Larger pieces may be cut using method 2 2 Workpiece lying flat for compound cut see chart and illustration Miter and Bevel Settings for Standard Crown Molding Lying Flat on Miter Saw Table Bevel Miter Setting Setting Type Of Cut Left Side Inside Corner 33 8 31 6 1 Position top molding against Right fence 2 Left side is finished piece Right Side Inside Corner 33 8 31 6 1 Posi...

Page 25: ...uard of any dust or build up with a damp cloth CAUTION Do not use solvents onthe guard They could make the plastic cloudy and brittle I WARNING When cleaning lower guard unplug the I saw from the outlet to avoid unexpected start up I Sawdust Periodically sawdust will accumulate under the work table and base This could cause difficulty in the move ment of the work table when setting up a miter cut ...

Page 26: ...ight shocks such as striking tip during handling can seriously damage the blade Foreign objects in the workpiece such as wire or nails can also cause tips to crack or break off Never use blade on saw that will exceed maximum recommended blade R P M Always wear proper eye protection which complies with current ANSI standard Z87 1 when using any power tool Before using always visually examine blade ...

Page 27: ... tight 2 Lubrication dried up Power head wobbles 1 Loose pivot points Power head won t fully rise or blade guard won t fully close Blade binds jams burns wood Rough cuts Tool vibrates or shakes 1 Lubrication needed 2 Part failure 3 Pivot spring or guard spring not replaced prop erly after service 4 Sawdust sticking to slops 1 Improper operation 2 Dull blade 3 Improper blade 4 Warped blade 1 Sawbla...

Page 28: ...rson Only 1 Check commutation at no load If there is a heavy sparking which follows the curvature of the commuta tor replace the armature 2 To continue trouble shooting now unplug the power cord 3 Install service brushes especially if delayed come in of brake has been noticed before failure 4 Check brake circuit for continuity remove brush caps and brushes Use ohmmeter to check continuity from bra...

Page 29: ...Notes 29 ...

Page 30: ...Repair Parts Parts List For Craftsman 8 1 4 Slide Compound Miter Saw Model No 113 234940 Figure 1 I Figure 2 9 10 1 2 3 6 5 12 j_ 13 14 4 See Figure 3 29 22 15 17 25 3O ...

Page 31: ... Miler Shoe Spring Guide Rod Screw Pan M5 x 0 8 8 Shoe Nylon Ball Index Key No Part No Description 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 4O 41 42 43 44 820649 824322 823335 823492 820638 817694 1 820624 818470 1 824219 808277 9 820732 41594 17 820706 820626 STD851010 STD852010 820717 820714 820715 820716 SP6005 Spring Detent Base w Scale Grommet Wrench Wrench Hex 1 4 Extension Screw Pan ...

Page 32: ...Repair Parts Parts List For Craftsman 8 1 4 Slide Compound Miter Saw Model No 113 234940 Figure 2 Arm Assembly Ii 23 21 22 21 2o j J 32 ...

Page 33: ...1 25 Screw Set M8 x 1 25 16 Block Sliding Washer Felt 26 x 40 x 4 Plate Retaining Screw Pan Cross M5 x 0 8 8 Nut Jam M10 x 1 5 Knob M10 Screw Soc Hd MIO x 1 5 65 Standard hardware item may be purchased locally Key Part No Description No 13 14 15 16 17 18 19 20 21 22 23 820652 820653 820654 813249 82 820629 820651 820667 824210 813249 158 813313 1 820633 Pin Latch Spring Latch Knob Latch Pin Roll 3...

Page 34: ...27 26 25 28 33 32 40 4 35 36 21 22 23 24 30 31 20 19 37 2 38 17 12 4 5 11 lO 14 13 8 7 r m 11 0 o 3 I0 0 Q i ...

Page 35: ... x 0 8mm _ _ Screw Shoulder Washer 13 64 x 1 2 x 1 16 _ Retainer Guard 1 Guard Lower Includes Key No 37 1 Spring Guard Includes Key No 37 Screw Shoulder Sleeve Rubber Screw Pan Cross No 10 32 x 1 2 _ Nut Lock 10 32 A Screw Shoulder Bearing Iron _Washer M6 x 12x 1 6 Screw Pan M4 x 12 Clamp Cord Screw Pan M8 x 1 25 15 Lockwasher M8 Guard Upper Standard hardware item may be purchased locally J CAUTIO...

Page 36: ...DE COMPOUND MITER SAW For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 For in homemajor brandrepair service OWl24 hours a day 7 days a week 1 800 4 REPAIR 1 800 473 7247 For the location of a Sears RepairService Center in yourarea all 24 hours a day 7 days a week 1 800 488 1222 For informationon purchasinga Sears Maintenance Agreementor to inq...

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