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Summary of Contents for 113.234680

Page 1: ...found at the side of the miter saw arm You should record both model and serial number in a safe place for future use FORYOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY r SEA k_S I RRFT MgN 81 4 1NCH COMPOUND MITER SAW assembly operating repair parts J Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No SP5301 rv_ _ _ _14_ I _ Printed in Taiwan m ...

Page 2: ...ath Never cut anything free hand Never reach behind or beneath the sawblade Wait for blade to stop before moving workpiece servicing or adjusting tool To avoid electrical shock do not expose to rain WHEN INSTALLING OR MOVING THE MITER SAW Before moving the saw lock the miter bevel and power head positions Unplug the power cord NEVER carry the saw by the cord or power head handle Damage to insulati...

Page 3: ...ned Make sure all clamps and locks are tight and no parts have excessive play KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents Floor must not be slippery To avoid burns or other fire damage never use the miter saw near flammable liquids vapors or gases Plan ahead to protect your eyes hands face ears KNOW YOUR MITER SAW Read and understand the owner s manual and labels affixed to t...

Page 4: ...rly support round material such as dowel rods or tubing They have a tendency to roll while being cut causing the blade to bite To avoid this always use a fixture designed to properly hold your work piece WARNING If planning to cut aluminum or other non ferrous metals Under adverse conditions the blade can grab and throw the workpiece suddenly and unexpectedly To avoid injury follow all appli cable...

Page 5: ...y a spinning object in one minute Sawblade Path The area of the workpiece or table top directly in line with either the travel of the blade or the part of the workpiece which will be or has been cut by the blade Set The distance that the tip of the sawblade tooth is bent or set outward from the face of the table Workpiece The item on which the cutting operation is being per formed The surfaces of ...

Page 6: ... sure it turns freely If the blade is free try to start the motor again If the motor still does not start refer to the Motor Trouble Shooting Chart 3 If the motor suddenly stalls while cutting wood re lease the trigger switch unplug the tool and free the blade from the wood The motor may now be restarted and the cut finished 4 Fuses may blow or circuit breakers may trip fre quently if a MOTOR IS O...

Page 7: ...ing or electrical shock do not plug the power cord into a source of power during unpacking and assembly This cord must remain unplugged whenever you are working on the saw Model 113 234680 Miter Saw is shipped complete in one box 1 Remove the miter saw from the carton by lifting the saw by the base WARNING If any part is missing or damaged do not plug the saw in until the missing or damaged part i...

Page 8: ... Wrenches 1 4 Hex l Wrench MEDIUM SCREWDRIVER 2 PHILLIPS SCREWDRIVER COMBINATION SQUARE 1 4 HEX 1 WRENCH COMBINATION SQUARE MUST BE TRUE STRAIGHT EDGE OF BOARD 3 4 THICK DRAW LIGHT THIS EDGE MUST BE LINE ON BOARD PERFECTLY STRAIGHT ALONG THIS EDGE _S_ _ SHOULD BE NO GAP OR OVERLAP WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION t 2 WRENCH 1 2 SOCKET BOX END OPEN END WRENCHES SOCKETS SOCKET WRENCHES...

Page 9: ...w at a desired bevel angle 6 Lower Blade Guard The blade guard helps protect your hands from the blade in the raised position To avoid binding on the workpiece it retracts as the blade is lowered 7 Miter Saw Handle The saw handle contains the trigger switch with a lock off button The blade is lowered into the workpiece by pushing clown on the handle The saw will return to its upright position when...

Page 10: ...th a phillips screwdriver NOTE With the blade guard link attached the guard should raise as the blade is lowered towards the work table and drop to cover the blade as the power head is raised This link helps prevent guard hangups and binding while you are cutting HANDLE LATCH 1 4 20 SHOULDER LINK PIVOT SCREW BLADE GUARD MOUNTING L NK_ PLAT SCREW Assembly and Alignment Step One Blade Square to Tabl...

Page 11: ...ng bolt The saw blade is lowered by turning the bolt counterclockwise and raised by turning the bolt clockwise 3 Lower the blade into the slot of the turn table Check blade clearance and maximum cutting width Read just if necessary WARNING Do not start the miter saw without checking for interference between the blade and the turn table structure Damage could result to the blade if it strikes the t...

Page 12: ...ch pivot support to turn table b Make any adjustments that are necessary Ideally the blade should be positioned slightly left of center in table slot This will provide necessary clearance when the blade is set at 45 bevel c Securely tighten cap screws Recheck blade po sition and readjust if necessary WARNING Do not start the miter saw without checking for interference between the blade and the tur...

Page 13: ...whenever you are removing or installing the blade 1 Unplug the saw from the outlet 2 Raise the saw to the up position 3 Loosen the stop screw holding the lower guard cover plate to the upper guard with a phillips screwdriver 4 Lift the lower guard up and tilt the lower guard assembly back so the arbor screw is exposed 5 Lower the blade down on to a scrap piece of wood positioned against the FRONT ...

Page 14: ... alignment step three for adjustment If blade bottoms out on turn table structure refer to assembly and alignment depth stop section for adjust ment MOUNTING THE SAW WARNING To avoid injury from unexpected saw movement a Before moving the saw lock the miter bevel and power head positions Unplug electric cord b To avoid back injury get help when you need to lift the saw more than 10 inches Hold the...

Page 15: ...3 4 PLYWOOD o o o o 0 0 c cZ m CZ CC _ _ CD CD C C 0 0 0 0 0 0 I 15 I FRONT OF MITER SAW FRONT SIDE 15 CATALOG NO 9 22244 LEG SET not included with miter saw Recommended hardware not included for Mounting Miter Saw to Legset 4 I 4 20 x 1 1 2 hex head bolts 4 1 4 20 hex nuts 4 1 4 lock washers 4 1 4 flat washers Attach miter saw to holes indicated ...

Page 16: ... sure your fingers do not touch the plug s metal prongs when prugging or unplugging the miter saw BEFORE EACH USE Inspect your miter saw DISCONNECT THE MITER SAW To avoid injury from accidental starting unplug the saw before changing the setup changing the blade or adjusting anything Compare the direction of rotation arrow on the guard to the direction arrow on the blade The blade teeth should alw...

Page 17: ... above the elbow Noise levels vary widely To avoid possible hearing damage wear ear plugs or muffs when using miter saw for hours at a time For dusty operations wear a dust mask along with the safety goggles Inspect your workpiece Make sure there are no nails or foreign objects in the part of the workpiece to be cut Plan your work to avoid THROWBACKS when the workpiece binds on the blade and is to...

Page 18: ...blade reach full speed before cutting DON T FORCE TOOL It will do the job better and safer at its designed rate Feed the blade into the workpiece only fast enough to let it cut without bogging down or binding Before freeing any jammed material Turn miter saw OFF by releasing trigger switch Unplug the miter saw Wait for all moving parts to stop After finishing a cut keep holding the power head down...

Page 19: ...able Move with the handle to the miter angle to make the cut Bevel Cut When a bevel cut is required 1 Loosen the bevel lock handle 2 Tilt the blade to desired bevel angle 3 Tighten the bevel lock handle Stand to the left side of the handle to make the cut Compound Cut When a compound cut is required select the correct bevel and miter position Move with the handle to the miter angle to make the cut...

Page 20: ...nching of the workpiece on the blade The workpiece could suddenly jump or move and your hand could hit the blade CORRECT INCORRECT Workpiece Support Long pieces need extra supports The supports should be placed along the workpiece so the workpiece does not sag and your hand holding the workpiece is positioned 4 or more from the blade path The support should let the workpiece lie flat on the base a...

Page 21: ...E OF CUT 33 8 31 6 33 8 31 8 33 8 31 6 33 8 31 6 LEFT SIDE INSIDE CORNER 1 Position top of molding against fence 2 Left side is finished piece RIGHT SIDE INSIDE CORNER 1 Position bottom of molding against fence 2 Left side is finished piece LEFT SIDE OUTSIDE CORNER 1 Position bottom of molding against fence 2 Right side isfinished piece RIGHT SIDE OUTSIDE CORNER 1 Position top of molding against f...

Page 22: ...y in the move ment of the work table when setting up a miter cut Frequently blow out or vacuum up the sawdust WARNING If blowing sawdust wear proper eye protection to keep debris from blowing into eyes Recommended Accessories WARNING To avoid injury from unsafe acces sories use only accessories shown on the recom mended accessories list in this manual Prohibited Accessories The use of any cutting ...

Page 23: ...maged depth stop Get authorized Sears Service Angle of cut 1 Misalignment See Assembly and Alignment pages 10 14 not accurate Can t move 1 Fence clamps still Loosen fence clamps Retighten before starting miter adjustment tight next cut 2 Sawdust under table Vacuum or blow out dust WEAR EYE PROTECTION Power head 1 Loose pivot points See Assembly and Alignment Step 4 pages 11 12 wobbles Power head w...

Page 24: ...parts list Reassemble exactly as originally assemb ed TROUBLE SHOOTING OF BRAKE BY QUALIFIED SERVICE PERSON ONLY 1 Unplug the power cord Remove brush caps and brushes Use ohmmeter to check for continuity from brass brush holder to brush holder If open locate exact place using ohmmeter As indicated by test tighten a connection or replace field assembly or replace switch 2 If above test does not unc...

Page 25: ...NOTES 25 ...

Page 26: ...repair parts PARTS LIST FOR CRAFTSMAN 81 4 COMPOUND MITER SAW MODEL NO 113 234680 25 24 23 21 22 5 19 I i 18 10 11 12 FIGURE 1 26 ...

Page 27: ...dicator Miter Table Base w Scale Screw Pan Hd 10 32 x 1 2 Key Part No No 13 14 15 16 17 18 19 20 21 22 23 24 25 STD551210 STD551010 818650 STD551208 STD510805 818677 818649 STD551031 816863 3 818945 819179 805561 4 818656 SP5301 Description Lockwasher 10 Washer 13 64 x 3 4 x 1 32 Spring Index Lockwasher 8 Screw Pan Hd 8 32 x 1 2 Bal Index 5 16 Dia Bushing Fence Washer 11 32x 11 16x 1 16 Clamp Bolt...

Page 28: ...repair parts PARTS LIST FOR CRAFTSMAN 81 4 MITER SAW MODEL NO 113 234680 3 8 7 4 2O 18 16 FIGURE 2 28 m ...

Page 29: ... Lower Collar Blade t Blade 8 1 4 44 Tooth 18 19 2O 21 22 24 25 26 27 28 29 30 31 32 Part NO 816703 1 821627 821626 818941 817144 818652 816863 STD551131 STD551031 816664 816674 818626 818638 813313 2 816668 819179 Description _ Screw Hex Hd L H M8 x 1 25 14 _ Washer 13 64 x 7 16 x 1 32 Includes Key 20 _ Nut Lock 10 32 w screw _ Linkw Retainer Guard Screw Shoulder 1 4 20 _ Bolt Pivot Clamp Bolt Lo...

Page 30: ... Screw Pan Hd M4x 0 7 15 Brush _J Cap Brush Holder Screw Pan Hd 0 32 x 2 25 Lockwasher 10 Washer 13 64x 7 16x 1 32 Key Part No No 8 508203 9 818641 10 818786 11 STD840407 12 817357 1 13 818670 14 818676 Description Switch Includes Key 10 Handle L H Button Lock Nut Hex M4 x 0 7 Screw M4 x 16 12TY E Clamp Cord _1_ Cord Power WARNING Any Attempt To Repair Or Replace Electrical Parts On This Unit May ...

Page 31: ...NOTES 31 ...

Page 32: ... 81 4 inch Compound Miter Saw will be found on a plate attached to your saw at the side of the Miter Saw arm WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PARTNUMBER MODEL NUMBER 113 234680 PARTDESCRIPTION NAME OF ITEM 8t Z COMPOUND MITERSAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your orde...

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