Craftsman 113.221611 Owner'S Manual Download

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Summary of Contents for 113.221611

Page 1: ... be found at the rear of the base You should record both model and serial number in a safe place for future use CAUTION READ ALL INSTRUCTIONS CAREFULLY 8 INCH DIRECT DRIVE TABLE SA W o assembly operating o repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No SP5022 Primed i_ U S A ...

Page 2: ...ear loose clothing gloves neckties or jewelry rings wrist watches to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain tong hair Roll long sleeves above the elbow 12 USE SAFETY GOGGLES Head Protection Wear Safety goggles must comply with ANSI Z87 1 at all times Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Also u...

Page 3: ...and the rip fence 8 PROTECTION EYES HANDS FACE EARS BODY A if any part of your saw is malfunctioning has INSTRUCTIONS SAWS B C D E F been damaged or broken such as the motor switch or other operating control a safety device or the power cord cease operating immediately until the particular part is properly repaired or replaced Wear safety goggles that comply with ANSI Z87 1 and a face shield if op...

Page 4: ... toward you when standing in normal operating position Also make sure the cutting tool arbor collars and arbor nut are installed properly Keep the cutting tool as low as possible for the operation being performed Keep all guards in place whenever possible 12_ Do not use any blade or other culling tool marked for an operating speed less than 3450 RPM Never use a cutting tool larger in diameter than...

Page 5: ...eck wire sizes and lengths with table at end of this section CONNECTING TO POWER SUPPLY OUTLET If power cord is worn or cut or damaged in any way have it replaced immediately WARNING IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE AN ELECTRICAL SHOCK PARTICULARY WHEN USED IN DAMP LOCATIONS CLOSE TO PLUMBING IF AN ELECTRICAL SHOCK OCCURSTHEREtSTHEPOTENTIALOFASECONDARY HAZARD SUCH AS YOUR HANDS C...

Page 6: ...g Table Extensions with Front of Table I5 To Move Outer Edge of Extension Back 15 To Move Outer Edge of Extension Forward 15 Installing Blade Guard 16 Aligning Spreader 17 Attaching Rip Fence 18 Aligning Rip Fence 19 Adjusting Miter Gauge 19 Mounting Saw to Legs or Bench t9 u u H 111 UNPACKING AND TOOLS NEEDED Medium Screwdriver 7 16 tn 2 Phillips Screwdriver Long Nose Pliers Combination Square He...

Page 7: ...5 Containing the following items H Wrench Arbor 1 J Wrench Shaft 1 K Support Spreader 1 L Bracket Spreader 1 M Clamp Spreader_ t N Nut Wing 1 4 20 2 Loose Parts Bag No 507546 Containing the following items O Washer t7 64 x 9 16 x 3 64 4 P Screw Pan Hd 8_32 x 3 8 2 Q Nut Sq 1 4 20 2 R Screw Soc Set 1 4 20 x 7 8 2 S Lockwasher Ext I 4 4 S Lockwasher Ext 8 2 T Nut Hex 1 4 20 2 U Screw Truss Hd 1 4 20...

Page 8: ...ront of saw to disengage from key hole slot BLADE INSERT HEAD SCREW 4 Tab at rear of insert should engage in saw table firmly It may be necessary to bend tab slightly using pliers 5 Install blade insert by placing keyhole slot in insert over screw head in saw table and pushing insert to rear of saw table sliding tab in insert under saw table ledge Tighten screw ...

Page 9: ...ght by turning elevation handwheef 2 Mark an X on one of the teeth which _s SET bent to the LEFT 3 Place the head of a combination square in the MITER GROOVE Adjust blade of square so that it just touches the tip of the MARKED tooth 4 Move squar _ to REAR rotate blade to see if MARKED tooth again touches blade of square 5 If tooth touches square the same amount at FRONT and REAR sawblade is PARALL...

Page 10: ...square 90 to table in order to accurately align the saw Using care in the following adjustments will help assure accurate woodworking cuts WARNING TO AVOID INJURY FROM ACCIDENTAL START TURN SWITCH OFF AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE ADJUSTING BEVEL STOP t Raise blade to highest elevation 2 Turn bevel handwheet just until it stops under moderate pressure Blade should be 90 to the ta...

Page 11: ... phillips screwdriver rotate screws slightly in direction necessary to correct gap rotate screws equally Recheck blade position and readjust if necessary 4 When 90 stop position is adjusted to your satisfaction re adjust pointer to 0 position BEVEL STOP BRACKET BEVEL SHAFT X_ BEVEL ADJUSTING SCREWS BEVEL HANDWHEEL l ADJUSTING BEVEL POINTER If blade IS SQUARE to table 1 Check pointer If POINTER DOE...

Page 12: ...ing If condition B exists the nut should be turned counterclockwise CCW 3 To correct condition A Rotate bevel handle CCW approximately 2 turns place 11 16 inch wrench on sheet metal nut and hold in place while rotating handle counterclockwise in small increments Recheck blade position after each rotation 4 To correct condition B Same procedure as No 3 except rotate handle clockwise while holding n...

Page 13: ...combination square on table and extension _ EXTENSION SHOULD BE SAME HEIGHT AS TABLE TO RAISE EXTENSION 1 If extension is low loosen three screws on top of the table extension A B and C See illustration 2 Tighten screws D E F and G underneath table extension to raise extension even with table top front and rear 3 Check height with square and tighten A Band C 4 Repeat for left extension L J I l EXT...

Page 14: ...on so that end of blade extends over edge of extension HoLd square firmly on saw table and check for gap between extension and blade of square SHOULD BE NO GAP TO LOWER OUTER EDGE OF EXTENSION 1 Loosen screws B_E and Fon right extension See ilhJstration 2 Tighten screws C D and G until table extension is Level 3oSnug down screws B E and Fr 4 Repeat for left extension EXTENSION TO RAISE OUTER EDGE ...

Page 15: ...ighten screws B and G until extension is lined up 3 Snug down screws C and F 4 Recheck level and flatness to table 5 Check left extension 6 Adjust left extension in same manner F G TO MOVE OUTER EDGE OF EXTENSION FORWARD 1 Loosen screws B and G in right extension 2 Tighten screws C and F until extension is lined up 3 Snug down screws B and G 4 Recheck level and flatness to table Check left extensi...

Page 16: ...UT 718 Lo a g IL_ j FLAT WASHER _ _ HEX NUT _ _ LOCKWASHER EXT 1 4 IN BLADE SQUARE WITH TABLE 2 MAKE SURE THE BLADE IS ALL THE WAY UP AND SQUARE WITH THE TABLE 3 Position SPREADER SUPPORT on rod until it is even with the end of the rod SPREADER SUPPORT EVEN WITH ROD 4 Assemble the 7 8 in long setscrews nuts Iockwashers and washers to the SPREADER SUPPORT BRACKET and slip the nuts into the slot in ...

Page 17: ...NG SPREADER IMPORTANT The SPREADER must always be PARALLEL to the sawblade and in the MIDDLE of the cut KERF made by the sawblade NOTE The spreader is thinner than the width of the KERF by approximately six thicknesses of paper SPACE EQUAL TO APPROX 3 THICKNESSES OF PAPER KERF WOOD _ o J SPREADER SPACE EQUAL TOAPPROX LOOKING DOWN ON SAW 3 THICKNESSES OF PAPER 1 Make two folds in a small piece 6 x ...

Page 18: ... the wood is against the saw blade TIGHTEN THEHEXNUTS This will alignthespreaderin themiddleof the cut KERF madeby sawblade THREE THICKNESSES OFPAPER SPREADER WING NUT CLAMP PIECE OF STRAIGHT WOOD HOLD WOOD 1 IGHTLY AGAINST BLADE ACK HOLD SPREADER TIGHTLY AGAINST WOOD BRACKET ATTACHING RIP FENCE Apply a coat of paste wax to the top surface and front ledge of the saw table This will allow the fence...

Page 19: ... some cases where extreme accuracy is required when making angle cuts for example make a trial cut and then recheck it If necessary the miter gauge head can then be swiveled slightly to compensate and then locked The HEAD should be SQUARE 90 with the bar when the pointer points to 0 To check for squareness place an accurate square on the mitergauge If the head is NOTSQUAREwith the bar 1 Loosen the...

Page 20: ...o fuff speed before cutting Do not cycle the motor switch on and off rapidly as this may cause the sawblade to loosen In the event this should ever occur allow the sawblade to come to a complete stop and retighten the arbor nut normally not excessively Never leave the saw while the power is ON C TO turn saw OFF PUSH lever in Never leave the saw until the cutting toot has come to a complete stop D ...

Page 21: ...w NEVER OPERATE THE SAW WITHOUT THE PROPER INSERT IN PLACE USE THE SAW BLADE INSERT WHEN SAWING USE THE MOLDING INSERT WHEN MOLDING RIP FENCE is locked in place by tightening the lock knob To move the fence loosen the knob and grasp the fence with one hand at the front Holes are provided in the rip fence for attaching a wood facing when using the dado head or molding head Select a piece of smooth ...

Page 22: ...nto shaft with top teeth pointing toward front of saw 3 Install sina outer blade collar with flat surface toward blade 4 Install arbor nut Note Arbor nut should just be snug Do not overtighten IMPORTANT Do not attempt to run saw without both blade collars properly installed_ FLAT SURFACES TOP TEETH POINTING TO FRONT OF SAW LARGE COLLAR 2 DIAMETER SMALL COLLAR 1 3 4 DIAMETER HEX NUT 5 Install blade...

Page 23: ...ces of cut off material from the table REMOVE them by pushing them OFF the table with a long stick Otherwise they could be thrown back at you by the rear of the blade 11 Do not remove small pieces of cut off material that may become TRAPPED inside the blade guard while the saw in RUNNING THIS COULD ENDANGER YOUR HANDS or cause a K1CKBACK_ Turn the saw OFF After the blade has stopped turning lift t...

Page 24: ...ate for any inaccuracy NOTE The space between the miter gauge bar and the groove in the table is held to a minimum during manufacturing WORKPIECE 1 TABLE For maximum accuracy when using the miter gauge always favor one side of the groove in the table In other words don t move the miter gauge from side to side while cutting but keep one side of the bar riding against one side of the groove NOTE Glu...

Page 25: ...ce along the miter gauge until it touches the block hold it securely 4 Make the cut pull the workpiece back _ push the cut off piece off the table with a long push stick DO NOT ATTEMPT TO PICK IT UP AS THIS COULD ENDANGER YOUR HANDS MITER CUTTING MITER CUTTING is cutting wood at an angle other than 90 with the edge of the wood Follow the same procedure as you would for crosscutting Adjust the mite...

Page 26: ...lace the guard IMMEDIATELY following completion of resawing rabbeting dadoing or molding operations Frequently check the action of the ANTtKICKBACK PAWLS by passing the workpiece alongside of the spreader while saw is OFF Pull the workpiece TOWARD you If the PAWLS do not DtG into the workpiece and HOLD it the pawls must be REPLACED OR SHARPENED See Maintenance section 5 Have blade extend approxima...

Page 27: ... WORKPIECE k j TABLE When ripping LONG BOARDS or LARGE PANELS always t _sea work support A simple one can be made by clamping a piece of plywood to a sawhorse BEVEL RIPPING When bevel ripping material 6 in or narrower use fence on the right side of the blade ONLY This will provide more space between the fence and the sawblade for use of a push stick if the fence is mounted to the left the sawbtade...

Page 28: ...SUPI_ORT and PUSH BLOCK Attach Auxiliary Fence Work Support to rip fence with two C clamps Feed the workpiece by hand along the AUXILIARY FENCE until the end is approx 1 in past the front edge of the table Continue to feed using the PUSH BLOCK until the cut is complete Hold the workpiece in position and instalf the PUSH BLOCK by sliding it on top of the AUXILIARY FENCE WORK SUPPORT This May Raise ...

Page 29: ... bottom edge of the table because the swivel of the clamp will not grip properly Place a small block of wood between the bottom edge of the table and the C clamp WARNING FOR YOUR OWN SAFETY 1 DO NOT BACK UP REVERSE FEEDING WHILE RESAWING BECAUSE THIS COULD CAUSE A KICKBACK 2 MAKE FIRST PASS TO A DEPTH SLIGHTLY LESS THAN ONE HALF THE WIDTH OF THE BOARD KEEP SAME FACE OF BOARD AGAINST FENCE FOR SECO...

Page 30: ...TION RABB FIRST CUT RABBETING ALONG THEEDGE RABBETING ACROSS THE END Rabbet cuts can also be made in one pass of the workpiece over the cutter using the dado head or molding head DADOING Instructions for operating the Dado Head are contained in booklet furnished with the Dado Head The Recommended Dado Head is listed under Recommended Accessories in this manual The arbor on the saw is only long eno...

Page 31: ...ould occur Replace the sawblade guard as soon as the non thru sawing operation is complete WORK SUPPORT C CLAMPS MAmNTENANCE WARNING TO AVOID INJURY FROM ACCIDENTAL START TURN SWITCH OFF AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW Do not allow sawdust to accumulate inside the saw Frequently blow out any dust that may accumulate inside the saw cabinet and the...

Page 32: ...tch Remover 4 Bevel and elevation link pivot points 5 Cradle pivot pin bearing points 6 Bearing points in miter gauge and rip fence The saw table and other major parts are made of aluminum and require no special care A coat of automobile type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely Treat unplated and unpainted steel parts and surfaces ...

Page 33: ...nt blade 1 1 See section Miter Gauge Sharpen or replace blade Cannot make square cut when crosscutting_ Cuts binds burns or 1 stalls motor when ripping_ 2 Miter gauge not adjusted properly Dull blade with improper tooth set Warped board 3 Rip fence not parallel to blade 4 Spreader out of alignment 1 Stop nuts not properly adjusted 1 Sawdust on threads of tilt screw or elevating screw 1 Blade has e...

Page 34: ...ting relay not operating 1 Motor overloaded 2 Improper cooling Air circulation restricted through motor due to sawdust accumulating inside of saw Burned relay contacts due to extended hold in periods caused by low line voltage etc 2 Saw not in upright position 3 Loose or broken connections I Starting relay not operating 2 Voltage too low to permit motor to reach operating speed 3 Fuses or circuit ...

Page 35: ...ASSEMBLY 62935 Always Order by Part Number Not by Key Number M Key 1 2 3 4 5 6 7 8 Part Description 62916 62911 62519 i62921 iSTD551025 i62561 i62902 i455734 i Link Guard Guard Spring Pawl Pin Washer 17 64 x 1 2 x 1 32 Pawl Blade Spreader Pin Roll 1 8 x 3 4 Standard Hardware Item May be Purchased Locally 35 ...

Page 36: ...f t P PARTS LiST FOR CRAFTSMAN 8 lINCH DIRECT DRIVE TABLE SAW MODEL NO 113 221611 8 9 65 10 1t 68 i J 12 t5 I 13 24 50 51 52 42 55 47 41 41 40 46 45 64 63 ...

Page 37: ...rchased locally 1 Stock Item May be secured through the Hardware Department of most Sears Retail Stores and Catalog Order House klf this part is removed discard and replace with a new Push Nut Key Part No No 4I 60240 42 62912 43 STD551208 44 STD510803 45 2901 46 814638 47 STD522506 48 STD551125 49 816071 50 806752W 51 60540 52 62919 53 62917 54 62923 55 816076 56 9414920 57 160388 58 814663 59 650...

Page 38: ...P FENCE ASSEMBLY 62937 m Key No 1 2 3 4 5 6 7 Part No Description 62906 STD522505 62985 62482 STD541231 60543 62939 Channel Fence Screw Hex Hd Sems 1 4 20 x 1 2 Head Fence Knob t 1 4 Dia Nut Hex Jam 5 16 18 Screw Truss Hd 5 16 8 x 2 Clip Shoe Standard Hardware Item May be Purchased Locally 38 ...

Page 39: ...AUGE ASSEMBLY 62938 Key Part No No 1 62176 2 STD551010 3 62173 4 62175 5 STD510803 6 38724 7 60544 8 62927 Description Knob Miter Gauge Washer I3 64 x 5 8 x 1 32 Gauge Miter Pin Miter Pivot Screw Pan Hd 8 32 x 3 8 Pointer Spacer Rod Miter Gauge Standard Hardware Item May be Purchased Locally 39 ...

Page 40: ...nch direct drive table saw will be found on a plate attached to your saw at the rear of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER MODEL NUMBER 113o221611 PART DESCRIPTION NAME OF ITEM 8 INCH DIRECT DRIVE TABLE SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order w...

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