Craftsman 113.198411 Operators Operator'S Manual Download Page 48

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Summary of Contents for 113.198411 Operators

Page 1: ...AND 6 DRAWERS Serial Number Model and serial numbers may be found at the rear of the base You should record both model and serial number in a safe place for future use CAUTION READ ALL INSTRUCTIONS CAREFULLY MODEL 113 198611 MODEL 113 198411 CRRFTSMRN 10 INCH DELUXE ELECTRONIC RADIAL SAW Assembly Operating Repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No SP5105 Printed in U...

Page 2: ...warranty gives you specific legal rights and you may also have other rights which vary from slate to state SEARS ROEBUCK AND CO DEPT 698 731A Sears Tower Chicago IL 60684 _a i i Table of Contents SectionTitle Page Numbers Safety Information 3 6 Putting Your Saw Together 7 30 Location and Function of Controls 31 34 Alignment of the Blade 35 49 Digital Display 50 55 Electrical Connections 56 57 Cros...

Page 3: ...y injured or killed CAUTION Means that if the safety in formation is not followed someone may be in jured All of the safety information and cutting steps are critical to the safe operation of the radial arm saw Major Hazards 1 Workpiece Kickback Kickback is an uncontrolled grabbing and throwing of the workpiece during ripping If kickback occurs the workpiece can hit you hard enough to cause broken...

Page 4: ...lade the end that does not have the anti kickback pawls Wrong Way Feed Workpiece impact can kill others Feed into infeed end of saw Fig 5 Wrong Way Feed Safety Sign 4 Thrown Workpiece Chips and Blade Pieces The saw can throw the workpiece workpiece chips or pieces of the blade violently You can be blinded Wear safety goggles labeled ANSI Z87 1 on the package 1 Lower the anti kickback pawls and spr...

Page 5: ...the table the saw can tip over Saw Safety 1 Keep guards and anti kickback pawls in place and in working order 2 Check for broken or damaged parts before using saw A damaged guard or other saw part should be checked for alignment bind ing breakage and correct mounting to make sure they are working properly Repair or replace damaged guards or other saw parts 3 Unplug saw before doing maintenance mak...

Page 6: ... following labels are on your radial arm saw Locate read and follow the safety in structions and information contained in these labels 1 Wrong way feed label located on the out feed end of the blade guard I DANGER I TO AVOID INJURY DO NOT FEED MATERIAL INTO CUTTING TOOL FROM THIS END Fig 7 Wrong Way Feed Labe 2 Safety instruction label located on the front of the saw near the handwheel DANGER I FO...

Page 7: ... are put together A WARNING Plugging the saw in during assembly can result in electrical shock or your fingers hand or arm being cut off from blade contact Do not plug in the saw at any time during as sembly The saw should only be plugged in when it is to be used Unpacking Set up Both Models 1 Some parts of your radial arm saw are packaged in small boxes according to func tion As you unpack try to...

Page 8: ...re that you have all of the tools you will need Figure 12 7 16 Wrench 1 2 Wrench 9 16 Wrench 3 4 Socket 9 16 Socket 7 16 Socket Socket Extension Socket Wrench Medium Screwdriver 2 Phillips Screwdriver Pliers Framing Square Pencil 1 8 Hex L Wrench 3 16 Hex L Wrench Fig 12 Tools Required 4 Open the loose parts bags and sort the contents into piles on the floor or table This will make it easier for y...

Page 9: ...oose Parts Model 113 198611 The following loose parts are included with model 113 198411 A B C D E F Leveling Feet 4 Hex Nuts 3 8 16 8 Truss Head Bolts 1 4 20xl 2 66 Lockwashers 1 4 66 Hex Nuts 1 4 20 66 Phillips Head Screws 1 4xl 2 8 G Plastic Covers for J Slots 2 H I J K L Pan Head Screws 6 4 Pan Head Screws 6 32x3 8 4 Plastite Screws 10 8 Magnetic Catches 2 Hinges 4 C G Fig 14 Loose Parts Model...

Page 10: ...I o I i R v _ z Fig 15 Loose Parts Both Models Information Both Models 1 If you are missing any part while putting your saw together do not continue assembly Contact your Sears Service Center or Retail Store and get the missing part before continu ing assembly or trying to use the saw Complete parts lists are located at the end of this manual Use these lists to identify the number of any missing p...

Page 11: ...kets 4 Lower Support 1 Rear Supports 3 Upper Support 1 Front Support 1 Rear Shelf Stiffener 1 E J I H I Fig 17 Cabinet Ass embly 113 198611 11 Fig 18 Angled End Of Lower Support tt Lower Support 2 Place the front shelf stiffener inside and against the front edge of the shelf so that all six holes line up Figure 18 3 Place the under support on the shelf so that the two holes on one end line up with...

Page 12: ...he following parts are used in the caster and foot assemblies for model 113 198611 A B C D E G H I J K L Casters 4 Actuator Boxes 2 Levers 2 Rods 2 Retaining Plates 2 Grooved Pins 2 Smooth Pins 2 Washers 2 Springs 2 Hex Nuts 3 8 16 2 Leveling Feet 2 Phillips Head Screws 10 32x3 8 4 C Fig 20 Parts for Caster Foot Assembfies 1 Put the casters wheels on the shelf and comer brackets Since the shelf is...

Page 13: ...will be come the left foot assembly Figure 23 Rod Actuator Box Fig 24 Building Left Foot Assembly Square Opening Grooved Pin Washer And Spring C Shaped Slot Actuator Box 8 Slide a lever through the C shaped slot in the actuator box through the square hole in the rod and through the square opening in the back of the actuator box Make sure that the lever bends toward the left Figure 25 Lever Bends T...

Page 14: ... of the leveling feet and hand tighten Figure 28 Fig 28 Hex Nut for Leveling Foot 15 Screw the leveling foot into the rod until the hex nut reaches the bottom of the rod Figure 29 Fig 29 Left Foot Assembly 16 Place the second actuator box in front of you with the C shaped slot facing you and the closed surface of the box to the right This will become the right foot assembly 17 Repeat steps 5 15 to...

Page 15: ...ake sure that you insert the notch sticking out toward the outer bracket first This notch should stop the center slide from sliding off the outer bracket Figure 33 4 Hold a rear support with the long tabs down short tabs up and the solid surface facing you 5 Attach three slide brackets to the left side of this rear support with three truss head bolts Make sure that you attach the larger hole in th...

Page 16: ... Side Panel 11 Put bolts through the four holes along the bottom edge of the Hght side panel Put a lockwasher and hex nut on each bolt and tighten using a 7 16 inch wrench or socket Figure 36 Note It is sometimes difficult to get bolts through these four holes You may need to use a Phillips screwdriver to help shift the parts into place 12 Repeat steps 10 11 with the left side panel and the left s...

Page 17: ...to lock leveling feet in place _1_ WARNING Saw blade can roll forward toward you if the leveling feet are not correctly adjusted Workpiece or saw can move unexpectedly if cabinet rocks Fingers hand or arm can be cut off from blade contact Adjust leveling feet before using your saw so arm slopes to the rear 26 If the leveling feet lift the front two wheels slightly off the floor and the cabinet doe...

Page 18: ...in the slide brackets are in line with the rear support Figure 42 32 Attach these sfide brackets using four truss head bolts These bolts will go through the slide bracket rear or front support and the upper support Put a lockwasher and hex nut on each bolt and tighten using a 7 16 inch wrench or socket 33 Tilt this whole assembly and slide it into place on the cabinet Make sure that the front supp...

Page 19: ...embly 1 Find the six metal drawers and plastic drawer fronts 2 Slide the drawer fronts onto the drawers Make sure that the tabs on the plastic drawer fronts slide over the metal drawers to help hold them in place Figure 45 Tab Drawer Front Drawer Fig 45 3 Push a plastic drawer fastener into each of the holes to hold the drawers together Figure 45 4 Put the drawers aside Do not put the drawers into...

Page 20: ...nd of the lower support is a useful way to tell the front of the cabinet from the back The angled end is at the front of the cabinet 5 Place the rear shelf stiffener on the shelf so that the two ends fit beween the edges of the shelf and the two center holes line up with the holes at the end of the under support Figure 47 6 Put truss head bolts through the eight holes indicated Put a lockwasher an...

Page 21: ...nuts Tighten with a 7 16 inch wrench Figure 51 Fig 49 11 Turn the right side panel so that the J shaped slot is at the bottom and facing you 12 Put a spacer inside the right side panel as shown The side of the spacer with two round holes should be opposite the J shaped slot in the sidepanel and the side with one larger hole should be on the bottom Figure 50 Right Side Panel Spacer Two Round Holes ...

Page 22: ...s difficult to get bolts through these four holes You may need to use a Phillips screwdriver to help shift the parts into place 21 Repeat steps 19 20 with the left side panel and the left side of the shelf 22 Turn the cabinet right side up Attach the skirts to the top of the side panels with one on the front of the cabinet and the other on the back Figure 53 Skirt _ Rear Right Side Panel Left Side...

Page 23: ...leveling feet do not raise the front of the saw slightly higher than the rear go to step 35 or If the cabinet rocks go to step 35 35 Loosen the bottom hex nut on the desired leveling foot using a 9 16 inch wrench 36 Loosen the top nut by hand 37 Adjust the lower nut with the 9 16 inch wrench until the leveling foot is at the desired height 38 Tighten the top nut by hand 39 Repeat steps 35 38 for t...

Page 24: ... back and put two truss head bolts through the front support and the angled end of the lower support Put a lock washer and hex nut on each bolt and hand tighten Attaching Doors oor Magnetic Catch Magnetic Stop Plate Fig 59 Parts for Door Assembly 1 Lay the two doors side by side 2 Put a magnetic catch on the inside edge of each door Figure 60 Doors Magnetic Catches Fig 60 3 Fasten using four pan h...

Page 25: ...f from blade contact Do not plug in the saw at any time during as sembly The saw should only be plugged in when it is to be used 1 Loosen the guard clamp screw and remove the guard from the motor 2 Use the arbor wrenches to remove the blade from the saw The arbor shaft has left handed threads so you will have to turn the nut clockwise to loosen 3 Lock the rip lock 4 Raise the radial arm about 2 in...

Page 26: ... the column support and lift it onto the cabinet Make sure that eight holes in the bottom of the saw line up with eight holes in the top of the cabinet 2 Fasten the saw to the cabinet with eight truss head bolts Put a lockwasher and hex nut on each bolt and tighten using a 7 16 inch wrench or socket Figure 69 Truss Head Bolt Fig 68 12 If there is a 1 16 inch gap or less between the bevel lock and ...

Page 27: ...place Tighten using a Phillips screwdriver 5 Repeat steps 3 4 with the left trim cap Mounting Table Locks Both Models The following parts are used in mounting the table locks Ao B C D E F G H I J Lock Handles with Rods 2 Right Table Rail 1 Left Table Rail 1 Hex Head Bolts 1 4 20x5 8 4 Lockwashers 1 4 4 Pan Head Screws 1 4x1 1 4 4 Hex Nuts 1 4 20 2 Washer 17 16 9 16xl 32 4 Locknuts 1 4 20 2 Slide B...

Page 28: ... as shown The tabs should point toward each other when both rails are in place and the ec centric circles should be toward the floor Figure 76 Eccentric Circle Eccentric Circle Tab Slide Button Rail Slide Front Table Upside Down Fig 76 8 Push a slide button through the small hole in front of the eccentric circle on each table rail 9 Fasten the table rails to the front table using four pan head scr...

Page 29: ...gure 81 Fig 81 Mounting Screw and Washer Mounting Holes Leveling Holes Mounting Holes Leveling Hole Front Table Upside Down Fig 79 Leveling and Mounting Holes 2 Slide four U clips over the holes in the saw as shown Figure 80 5 Stand the front table on one edge 6 Put a mounting screw through each of the mounting holes Then put a rubber grommet on the bottom of each mounting screw Figure 82 _ _ Tabl...

Page 30: ... all the way out use a screwdriver to bend out the stop tabs on the slide brackets Figure 84 10 Attach the left rod to the left table rail with a hex head bolt and flat washer Then put another washer and a locknut on the bolt I _ and tighten using two 1 2 inch wrenches or sockets Figure 83 Stop Tab Left Table Rail Center Slide Outer Bracket 1 1 Stop Tab Stop Tab Rear Stop Fig 84 Stop Tabs Fig 83 1...

Page 31: ... 86 WARNING The saw can start ac cidentally or be used by children and others when the yellow key is left in the red switch Always remove the yellow key when the saw is off and keep it out of the reach and sight of children _ WARNING The saw will start im mediately when the power comes back on after a blackout if the red switch is left on Always turn the switch off and remove the yellow key when t...

Page 32: ...nlock the bevel lock Fig 87 Miter Lock Unlocked To lock the miter lock push the lock to the left Figure 88 _A_ C FrS Fig 89 Bevel Lock Unlocked To lock the bevel lock move the lock to the left Figure 90 Fig 88 Miter Lock Locked There are three pre set miter angles at 45 0 and 45 You will feel the radial arm snap into position at these miter angles To unlock the arm when it is in one of these posi ...

Page 33: ...ck all the way toward you and turn the motor as you hold the lock in this position Rip Lock The rip lock is used to hold the motor and blade at a fixed position along the radial arm It is used during ripping to hold the blade a desired distance from the fence while the workpiece is fed through It is used before and after each crosscut to keep the blade from moving forward on its own To unlock the ...

Page 34: ...ne complete turn of the handwheel moves the arm 1 16 inch The handle can be folded in by pushing the red button while pushing the handle in All Controls Always lock the miter swivel and bevel locks before making a cut on your radial arm saw When ripping the rip lock must also be lock ed When crosscutting the rip lock should be locked before and after each cut when the saw is in the rearmost positi...

Page 35: ...ved from the arbor shaft before begin ning to align your saw Do not install the blade or blade guard until you are instructed to do so Adjusting Elevation The goal of this adjustment is to make up ward and downward movement of the radial arm smooth and firm If the column that sup ports the arm is too tight it will be difficult to move the arm up and down and to get ac curate depth of cut If the co...

Page 36: ...se the motor Hold onto the motor as you do this _1_ CAUTION The motor is heavy and can swing down quickly You can be cut or injured if the arbor shaft hits you Hold the motor when you unlock the bevel lock 4 Turn the motor until the arbor shaft is pointing straight down toward the table Figure 99 Tighten the mounting screws which pull down on the table making a given point lower Figure 98 Tighten ...

Page 37: ... lower the arm until the arbor shaft is just touching the wrench The wrench should slide back and forth with slight contact Figure 100 18 Move the arbor shaft over another point Do not change the elevation of the arm 19 Tighten the mounting screws and or level ing screws until the handle of the arbor wrench just fits between this point and the arbor shaft The wrench should slide back and forth wit...

Page 38: ...oo close to the rear table the locks cannot be locked ff they are too far from the table the locks will not hold the pieces firmly in place WARNING Workpiece rear table fence and or spacer can shift during use if table clamps are left loose Your hands may slip and could be cut off by blade contact Table locks must be adjusted to hold rear table fence and spacer firmly in place 1 Put the fence in t...

Page 39: ...arbor nuts but do not over tighten 4 Unlock the rip lock and move the motor until the blade is over the front table 5 Lock the rip lock miter lock and bevel lock 6 Unlock the table loc _ and remove the rear table spacer and fence 7 Lower the radial arm until the blade is just above the front table 8 Lay a framing square on the front table with the long edge along the back of the table and the shor...

Page 40: ...ou do not force the radial arm out of line Do not overtighten or it will be difficult to raise and lower the radial arm 17 Raise and lower the radial arm If this is dif ficult loosen the four screws in the front of the column support slightly and try again Loosen all of these screws the same amount so that you do not force the radial arm out of line 18 Repeat step 17 until movement of the radial a...

Page 41: ...at the square is against the blade surface and not the set of a tooth Figure 107 If there is a gap between the square and the the blade after any rotation Figure 108 go to step 6 Right r I Square t_ Table Wrong _ ___ Wrong _ q Square I S uare Motor r I Table Table Fig 108 6 Unlock the bevel lock but do not move the motor 7 Loosen the four screws behind the yoke using a 1 8 inch hex L wrench Figure...

Page 42: ...and repeat Squaring Blade to Fence These steps are done so that your blade will be perpendicular to the fence This will help reduce the risk of kickback when ripping and splintering of the workpiece and burning of the kerf when ripping and crosscutting Fig 110 14 Move the motor back to the 0 bevel posi tion and lock the bevel lock 15 Lower the radial arm until the blade is just above the table 16 ...

Page 43: ...ty gog gles when using a hex L wrench with pliers Fig 113 8 Hold the square in place and turn the motor until the square is flush with the blade 9 Hold the saw handle tightly and lock the swivel lock 10 Check the square to make sure it is still flush with the blade 11 Tighten the four screws under the yoke using a 1 8 inch hex L wrench 12 Place the framing square with the long edge against both th...

Page 44: ...d not on the set of a tooth Figure 115 F_ I t I iii1 1_ _ lilll Fig 115 4 Turn the blade with your hand several times and check to see if the square is flush with the blade 5 If the square is flush with the blade after each rotation Figure 116 go to step 11 or If there is a gap between the square and the blade after any rotation Figure 116 go to step 6 Right M_otor t f R Table Fence Wrong _ Wrong ...

Page 45: ... to step 16 or If you cannot keep the carriage bearings from turning while the motor moves go to step 22 16 Wipe the V shaped groove in each car riage beating and the track they ride on with a cloth to remove sawdust and other debris Oil if necessary 17 Loosen the hex nut on the carriage bear ing that was loose Use a 9 16 inch wrench to hold the bolt and a 1 2 inch wrench to loosen the nut 18 Turn...

Page 46: ...n quickly You can be cut or injured if the blade hits you Hold the motor when you unlock the bevel lock 4 Lock the bevel lock rip lock and swivel lock 5 Place the comer of the framing square against the fence so that the long edge is on the table under the blade and the short edge is sticking up in the air Make sure that the long edge is perpendicular to the fence Figure 120 7 Turn the blade with ...

Page 47: ... as before Make sure that the long edge is perpendicular to the felTcc 16 Turn the blade with your hand several times and check to see if the square is flush with the blade 17 If the square is flush with the blade after each rotation go to step 18 or If there is a gap between the square and the blade go back to step 9 and repeat 18 Snap the motor support cap into the back of the motor support The ...

Page 48: ...between the motor and the fence Figure 126 Guard Clamp Screw Fig 124 Metal Plate 2 Place the guard over the blade You will feel the guard fall into place when the ridge on the inside of the guard slides into the slot on the motor Figure 125 Fig 126 In rip Position 6 Lock the swivel lock 7 Lower the radial arm until the blade is just above the table Fig 125 8 Unlock the rip lock and move the motor ...

Page 49: ...blade 15 Tighten both nuts using a 1 2 inch wrench Do not move the spreader as you tighten these nuts 16 Check the blade and spreader again to make sure that they are both against the fence If not go back to step 13 and repeat 17 Once the blade and spreader are in line raise the spreader up to the guard and tighten the wing screw to hold it in place 18 Unlock the rip lock 19 Pull the motor forward...

Page 50: ...tton displays the height of the blade The 0 display is usually set with the blade just touching the table A positive dis play shows the distance the blade has been raised above 0 A negative display shows the distance the blade has been lowered below I_0tt MITER This button displays the miter angle The 0 display is usually set with the arm per pendicular to the fence A positive display shows the an...

Page 51: ...n place go to step 6 or If the display does not show anything go to step 4 4 Remove the battery Put it back in and check the display again or Remove the batter Wipe off the battery con tacts Put the battery back in and check the display again or Remove the battery Replace it with a new one Check the display again 2 Push in and slightly upward on the battery then pull out The battery is held in pla...

Page 52: ...r arm COl er 16 Unlock the miter lock 17 Move the arm to the right until it snaps into the 45 miter position 18 Lock the miter lock 19 Loosen the mounting screws on the miter encoder until the encoder will slide to the right and left Figure 131 20 Slide the encoder slightly until the digital display says MIT You may need to tap on the encoder to move it but do not force it or hit it hard 21 Tighte...

Page 53: ...t one or more of these points go to step 15 15 Unlock the bevel lock 16 Move the motor to the 45 bevel position 17 Lock the bevel lock 18 Loosen the two aligning screws on the bevel encoder until the encoder will slide from right to left Figure 132 Aligning Screws Motor Support Bevel Encoder Scale Yoke Casting 8 Lock the bevel lock 9 The display should say I I 10 Unlock the bevel lock 11 Move the ...

Page 54: ...nches elevation 2 Turn the motor to the in rip position with the blade between the motor and the fence 3 Lock the swivel lock 4 Unlock the table locks and put the fence between the front table and the spacer You may set the 0 reference points in this position or any other position you choose 1 Put the blade in the position you have chosen to be the zero reference point 2 Push the MITER button 3 Pu...

Page 55: ...ve the fence behind the spacer and rear table Figure 146 5 Lock the table locks 8 Lock the rip lock 9 Push the RIP button 10 If the display shows the O RIP function go to step 11 or If the display shows the RIP function push the RIP button again Then go to step 11 11 Push the REF SETbutton 12 If the display says 1 I 13 Push the REF SET button again The display will say i l n 1 o p t_l t I I_ 6 Unl...

Page 56: ...ot properly grounded this power tool can cause electrical shock particularly when used in damp locations 41LWARNIN 3 If an electrical shock oc curs your reaction to the shock may bring your hands into contact with the blade _I_WARNING To avoid shock or fire if power cord is worn cut or damaged in any way have it replaced immediately If your unit is for use on less than 150V it has a plug that look...

Page 57: ...Cords The use of any extension cord will cause some loss of power Use the following table to determine the minimum wire size A W G extension cord Use only 3 wire ex tension cords which have 3 prong grounding type plugs and 3 pole receptacles which ac cept the tool s plug Length of Conductor Wire sizes Required American Wire Gage No 120V Lines 240V Lines 0 25 feet No 14 No 16 26 50 feet No 12 No 14...

Page 58: ...ugh the workpiece Cuts are usually made across the grain of the workpiece Types of Crosscuts The basic types of crosscuts are shown below Notice the hand and body position in each Fig 136 Straight Crosscut Fig 138 Bevel Crosscut Fig 139 Compound Crosscut Miter Straight Fig 140 Basic Crosscuts Bevel Compound Fig 137 Miter Crosscut 58 ...

Page 59: ...n ches to the side of the workpiece out of the path of the saw blade Keep hand holding the workpiece in view at all times 5 The blade can come completely off table edge beyond the 30 left miter position Fingers hands arms or legs can be cut off Use the right miter posi tion whenever possible to make miter crosscuts 6 The blade continues to turn for about 12 seconds after the saw is turned off Wait...

Page 60: ...ce Be prepared to hold the saw handle back to keep the saw blade from coming toward you 14 Lock rip lock after every crosscut or else the blade will suddenly come toward you when you lower it to make a crosscut 15 Whenever the blade is turning keep one hand on the saw handle to keep the saw blade from coming toward you 16 Cutting more than one workpiece at a time can cause you to lose control of t...

Page 61: ... Anti kickback pawls and spreader set to clear top of fence and or workpiece by about 1 8 inch Swivel rip miter bevel and table locks locked Read and follow instructions for the type of crosscut you want to do Cutting Table and Fence Kerfs You will need to cut a new table kerf shal low cut and fence kerr slot left in the fence from sawing through it with the blade each time a new cutting angle is ...

Page 62: ... Sign 7 Insert yellow key into the red switch 8 Grasp saw handle and hold your forearm in line with the saw handle as shown below t uard and Table F i i n I Fig 145 Crosscut Blade Guard and Body Position L _ ALWARNINL_ Saw blade can sudden ly come toward you when turned on Fingers hand or arm can be cut off Keep one hand on the saw handle at all times 62 9 Turn the saw on 10 Lower the saw arm slow...

Page 63: ...I _ 0 0 0 0 Fig 146Fence Position for Crosscut 2 Push the saw to the rearmost position be hind the fence 3 I__ wer the blade into but not touching the table kerf 4 Adjust the height of the anti kickback pawls to clear top of fence and workpiece by about 1 8 inch The pawls and spreader help provide protection from the leading edge of blade 5 Plug saw into grounded outlet 6 Put on safety goggles 7 P...

Page 64: ...ove yellow key form red switch 10 Insert yellow key into red switch 11 Turn saw on l k AI_ WARNING Saw blade can be pulled into or over fingers or hand Fingers or hand can be cut off Keep hand holding the workpiece at least 8 inches to the left of and out of the path of the saw blade Keep hand in view at all times Repetitive Crosscuts To make repetitive crosscuts 1 Use two pieces of 1 inch by 2 by...

Page 65: ... for Ripping Always set up the saw blade so the widest part of the workpiece is between the blade and the fence For example if you want to take 1 inch off an 11 inch wide workpiece set the saw blade 10 inches from the fence Do not rip 1 inch off an 11 inch workpiece by set ting the saw blade 1 inch from the fence A AL WARNING If the blade is set between 2 inches and 6 inches from the fence hands w...

Page 66: ...piece farthest from the fence 2 One of the most common and the most dangerous mistakes people make is to reach for the workpiece at the out feed side of the saw DON T t The workpiece could kickback as you reach for touch or try to pull the workpiece through the blade You can lose your fingers hand or arm The blade guard does NOT provide complete protection at outfeed end of the saw Do not reach fo...

Page 67: ...rds and plastics may be cut on the saw Because these materials often have a harder and more slippery surface than wood the anti kickback pawls may not stop a kickback Place finished side of workpiece down roughest side of workpiece up Make anti kickback pawls and spreader adjustments Stand out of the path of workpiece Fig 153 Wrong Way Feed Safety Signs Always feed the workpiece against the direct...

Page 68: ... blocks the workpiece from contacting the saw blade _I_WARNING The anti kickback pawls and spreader adjustments must be made each time a different thickness workpiece is cut to reduce or eliminate kickback Rip Cutting Checklist Use the following rip cutting checklist at the beginning of each new cutting period to reduce the risk of an accident Rip Cutting Checklist Yellow key removed from switch S...

Page 69: ...ep the saw blade from rising up on top of workpieces and violently throwing them 10 Turn saw off and remove yellow key 11 Unplug saw at the end of cutting session Adjustments for Ripping _i DANGER You will need to make blade guard anti kickback pawls and spreader adjustments before making a rip cut Blade Guard Adjustments 1 Unplug saw and remove yellow key 2 Put saw in In Rip position and lock the...

Page 70: ...n is when the workpiece is 14 inches or wider Use the in rip position for all workpieces less than 14 inches wide Workpiece Positioning for Ripping Always set up the saw blade so the widest part of the workpiece is between the blade and the fence For example if you want to take 1 inch off an 11 inch wide workpiece set the saw blade 10 inches from the fence Do not rip 1 inch off an 11 inch workpiec...

Page 71: ...ck You or others in the area can be hit hard enough to cause broken bones or inter nal organ injury Stand out of the line of the saw blade and workpiece 9 Stand out of the line of the workpiece to be clear of workpiece in case of kickback Fig 158 Hand and Body Position for Making an In Rip Cut 10 Position your body at the infeed end of the saw blade Start and complete the cut from that same side 1...

Page 72: ...3 16 of an inch wide 3 To avoid excessive load on the motor never cut a 13 16 inch wide dado deeper than 1 8 inch in one pass 4 When installing the dado on the arbor al ways install the inside loose collar first to en sure good arbor nut engagement Make sure the arbor nut is snug Install the arbor nut directly against the outside of the dado Molding Instructions for using the molding head are prov...

Page 73: ... on _w in Owner s M_nusE and Wilh recommended acces sodes 2 Properly guard _hecu_fir_ 3 Provide proper wotkp_Ce _1 supporl 4 Pos_on itte cgtting tool ___ behind 1he lence by mov ing the arm to the left and c amping Ihe yoke so this abet tac_ the _eoce consttuc_ an auxiliary fence per O_ne_ s Man ua_ 5 W_th power off the swl_ch tool by hand Io m_ke suce _ it dc_s not strike guar_ __ i fence or any ...

Page 74: ...rkpiece higher than your current fence To make a new fence 1 Use 3 4 inch knot free lumber Do not use particle board or other composite material be cause they are not strong enough 2 Cut lumber to a length equal to the length of the table and to a width equal to the height of the workpiece plus one inch The installed fence must be equal to or higher than the workpiece 74 Push Stick Push sticks are...

Page 75: ... 44 inches long by 2 1 4 inches wide 5 Glue the two 3 4 inch plywood pieces together so that they line up square flush on an edge 6 Glue the 3 8 inch plywood piece at right angle to and flush against the 2 1 4 inch wide 3 4 inch plywood 7 Reinforce with nails 3 8 Plywood This Face and This Edge Must Be Parallel 3 4 Plywood Note All Dimensions in Inches Fig 164Auxiliary Fence Dimensions Push Block ...

Page 76: ...Rear Table 7 Cut a piece of plywood 3 8 inch wide by 2 1 2 inches long and glue it to the underside of the 3 8 inch plywood in line with the edge that sticks out Do not use nails because if you accjOently cut into the push block with the saw blade the nails will dull the blade 8 Lay the push block on top of the auxiliary fence to make sure that their widths match ex actly and are each 4 3 4 inches...

Page 77: ...Crosscut workpiece at a 30 angle then rip to make the kerfs 4 Do not clamp the featherboard against the cut off part of the workpiece Note All Dimensions in Inches F ff 169 Featherboard Dimensions Attaching Auxiliary Board to Crooked Workpiece If the workpiece you want to rip cut does not have a straight edge attach an auxiliary board to the workpiece 1 Place irregular side of workpiece against fe...

Page 78: ...ower guard is designed to provide protection from contact with the fiat sides of the blade when the radial saw is in the 90 crosscut position and in its rearmost position behind the fence The lower guard only provides protection against minor lacerations and bruises _IWARNING The lower guard does not provide protection during actual crosscutting or ripping or from con tact in line with or at an an...

Page 79: ...lot produced by the blade in a non through cut Kickback Uncontrolled throwing of the workpiece during ripping Miter Positioning the saw arm to the right or left of 0 Molding Cut Non through cut which produces a contoured surface on the workpiece Outfeed The end of the saw blade where the rip cut workpiece leaves the saw blade iden tified by presence of pawls Out rip Positioning the motor toward th...

Page 80: ...en these cuts are made 6 Use the right sawblade for each job and make sure that all blades and cut ting tools are sharp When making a four sided frame 1 Make sure that the top and bottom pieces are exactly the same length 3 Place the same edge of the workpiece against the fence for all cuts Make the first cut at one end of the workpiece then flip the workpiece over and make the second cut from the...

Page 81: ...5 0 45 and 90 and three pre set swivel angles at the crosscut in rip and out rip positions When you are moving the arm blade or motor into one of these positions do the following 1 Move the arm blade or motor past the position you want and then gradual ly bring it back 2 Once the arm blade or motor snaps into the desired position push it to the right as far as possible within this posi tion Moveme...

Page 82: ...e areas where they are needed Clean the carriage bearings and track surfaces If packed sawdust and grease accumulate repeatedly on carriage bearings and track inspect the wipers for wear and replace if necessary See Adjustments to Compensate for Wear Swivel Lock later in this section To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust build up which will i...

Page 83: ...face of the column tube to lubricate the fit between the column tube and column support With elevation hand wheel raise arm to upper limit Com pletely collapse bellows by pulling down on top flange as illustrated for ac cess to column tube Figure 176 Fig 176 Collapsed Bellows The thread on the elevation shaft as sembly can be lubricated through the oil hole in the center of the radial arm cap Lubr...

Page 84: ...igure 177 Fig 177 Bevel Lock Locked 3 With a 3 4 socket tighten the 1 2 13 hex nut located at the back of the motor support casting until the motor can no longer be easily moved by hand Do not overtighten 4 Unlock bevel lock and move motor to any of the five index positions If the motor does not index securely the adjustment is too tight Loosen 1 2 13 hex nut until bevel indexpin seats properly 5 ...

Page 85: ...moved when the swivel lock is in the locked position Install the two screws 6 Unlock swivel arm and rotate yoke to a non preset position Return yoke to a rip position If the index pin does not securely seat at the preset position the adjustment is too tight Remove the two screws and loosen the square nut one quarter turn until swivel index pin seats securely 7 Adjustment is complete when both lock...

Page 86: ...otate the eccentric bolts a partial turn left or right as required to take up loose ness Both bolts should be adjusted an equal amount to maintain blade squareness to the table in the rip positions 4 Hold the head of the eccentric bolts in their new position and retighten the nuts Do not overtighten Overtightening the bearings will cause difficult operation and severly reduce the life of the track...

Page 87: ...p Screw 3 Lock the miter lock and try again to move the arm Readjust if necessary 4 If it becomes extremely difficult to push the miter lock into the locked position too much adjustment has been made Turn the wrench counterclockwise one half the amount of the last adjustment and try again to lock the arm Arm Spring Rip Lock Lever Cam Carriage Bolt Track Locknut Washer Fig 85 Location of Hex Lock N...

Page 88: ... motor may take as long to cool as it did for the heat to build up An audible click when you push the red button will indicate that the protector is closed reset and the saw is ready for use 3 As soon as the red button will click into running position the saw may be started and operated normally 4 Frequent blowing of fuses or tripping of cir cuit breakers may result if Motor is overloaded Overload...

Page 89: ...ver changing the switch position from 120V to 240V or vice versa make cer tain that all necessary steps including proper fusing of the branch circuit are completed Connection for 120V A C 1 Remove motor coverpanel at blade end of motor 2 Using a small screwdriver slide dual volt age switch to 120V position Then replace motor cover panel 3 Use 120V power cord furnished with the saw Connection for 2...

Page 90: ...et for desired display Follow procedure for setting zero reference points in the Setting Electronic Display section Poor battery contact to in Clean battery contacts Adjust dicator display leads causing in battery position in compartment termittent power to display Indicator display failure Contact Sears Have electronics checked by qualified technician Display dim Low battery voltage Replace batte...

Page 91: ...t nearest Sears Store Display does not read 0 Indicator not set to zero or 45 at bevel or miter in reference at index points dexes Follow procedure for setting zero reference points in the Set ting Electronic Display section Motor Angle encoder not adjusted Follow procedure for adjusting encoders in the Setting Electronic Display section Problem Probable Cause What to Do Motor will not run Protect...

Page 92: ... voltage check from power company Motor overheats Excessive feed rate when crosscutting or ripping Slow down rate of feed Improper cooling Air circulation restricted through motor due to sawdust etc Clean out sawdust to provide normal air circulation through motor Saw blade has heel Refer to Making Blade Parallel to Table section Motor starts slowly or fails to come up to full speed Starting switc...

Page 93: ...oose on arm Go to Alignment of the Blade Squaring Blade to Table for Ripping Looseness between yoke and car Go to Maintaining Your Saw riage assembly Adjustments for Wear Swivel Lock Sawdust between workpiece and Keep front table clean fence Fence not straight Replace fence Saw cuts at slight bevel not 90 to table Work table not properly leveled Go to Alignment of the Blade Leveling Front Table Bl...

Page 94: ...e Saw blade heels Go to Alignment of the Blade Making Blade Parallel to Table Fence not straight Replace fence Carriage assembly loose on arm Go to Alignment of the Blade Squaring Blade to Table for Rip ping Board pulls away from fence when ripping Saw blade has heel Go to Alignment of the Blade Making Blade Parallel to Table Work_iece strikes spreader when ripping Spreader not in line with blade ...

Page 95: ... not parallel with arm Go to Alignment of the Blade Leveling Front Table Blade tends to advance through lumber too fast Dull blade Not advancing saw properly Replace or sharpen blade Draw saw blade across lumber with a slow and steady pull Table cannot be leveled Right side is higher than left side with no adjustment left or vice versa Column support shifted where it mounts to saw base Loosen the ...

Page 96: ...MAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198411 and 113 198611 10 ISEE FIG 6 17 3 18_ _ 4 5 78 3 9 SEE FIGS 21 SEE FIG 2 50 19 49 il _12 13 i o 11 14 15 25 29 47 SEE FIG 3 4 ISEE FIG 9J 30 25 37 45 43 ptt42 38 Figure 1 96 ...

Page 97: ... 20 Rod Actuator Screw Pan Hd Rec Type AB 1 4 x 1 1 4 Washer 17 64 x 3 4 x 16 Rail Assembly L H Rail Assembly R H Yoke and Motor Assembly see Figs 3 4 Guard Assembly see Fig 12 Screw Hex Wash Hd 5 16 18 x 1 1 4 Key Part No No Description 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 5O 51 815980 60208 815774 816114 815764 802279 8 802955 7 62410 815869 STD601103 815753 815922 815881 815766...

Page 98: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198411 and 113 198611 39 38 3 35 4O 1 18 41 lO 3O 13 2O 16 26 25 24 Figure 2 98 ...

Page 99: ... 927 x 031 Gear Pinion Bearing Lift Shaft Screw Hex Hd 5 16 18 x 3 4 Bushing Elevation Ring Retaining 1 2 Shaft Elevating Crank Key Part No No Description 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 STD511105 STD551210 815707 804182 STD551031 STD551131 STD541031 815646 STD541450 816977 816976 815826 815771 STD610803 815749 1 816273 815864 STD601103 817022 3540 63062 817106...

Page 100: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198411 and 113 198611 9 10 BEVEL ENCODER CORD 2 MOTOR CORD 31 35 11 12 13 14 15 17 18 l 22 20 30 29 28 27 22 4 25 24 23 Figure 3 lO0 ...

Page 101: ...808380 2 Screw Pan Hd 22 9420474 23 815676 24 455734 25 815674 26 810214 2 27 815751 28 815673 29 815802 30 STD510802 31 805839 1 32 62498 33 9 32531 9 32668 34 30495 35 60475 Plastite No 8 x 3 8 Screw Hex Hd Type T 10 32 x 1 2 Shaft Support Pin Roll 1 8 x 3 4 Plate Adjustment Screw Low Hd Cap 1 4 20 x 5 8 Encoder Bevel Plate Index Guide Bevel Reader Screw Pan Rec Hd Type T 8 32 x 5 16 Nut Lock 1 ...

Page 102: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198411 and 113 198611 2 1 7 3 5 6 4 9 10 36 35 33 40 27 42 28 Figure 4 102 ...

Page 103: ...x 1 2 Spring Rip Lock Cam Rip Lock Knob Rip Lock Lever Rip Lock Bolt Carriage 1 4 20 x 3 4 Screw Pan Hd Plastite No 8 x 3 8 Nut Hex Jam 5 16 18 Key Part No No Description 22 STD551131 23 815691 24 STD551012 25 815798 26 810214 2 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 815645 109529 815679 815680 9420474 815694 STD551031 63777 60438 815807 STD541025 816988 816987 816986 STD512515 STD5106...

Page 104: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198411 and 113 198611 26 23 22 1o 17 16 Figure 5 104 ...

Page 105: ...ernal 8 Screw Pan Rec Hd Type T 8 32 x 3 8 Switch Locking Key Switch Bezel Switch Pad Guard Strain Relief Clip Wire Screw Pan Rec Hd Type TT 10 32 x 5 8 Key No 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 Part No 816490 815784 816178 815856 815867 815708 STD551010 815752 808380 9 815868 69138 815670 60419 815783 60208 STD551210 Description Encoder Rip Includes Key 20 21 Label Trim L H Sleeve Ru...

Page 106: ...OS 113 198411 and 113 198611 Always order by Part Number Not by Key Number FIGURE 6 TABLE ASSEMBLY Key Part No No 1 2 3 4 815757 815755 815758 817102 Description Table Rear Table Spacer Fence Rip Table Front Standard Hardware Item may be Purchased Locally lO6 ...

Page 107: ...98611 Key Part No No STD601103 2 815874 3 817116 4 815879 5 815871 6 STD541237 7 803835 1 8 815878 9 815875 10 803927 3 11 808503 1 507799 Description Screw Pan Rec Hd Type T 10 32 x 3 8 Retainer Pin Rod Assembly Foot Support Actuator Foot Nut Hex Jam 3 8 16 Foot Leveling Spring Washer Pin Groove Pin Bag of Loose Parts Not Ills Standard Hardware Item may be Purchased Locally 107 ...

Page 108: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198411 and 113 198611 1 22 3 23 I 25 1 i i54 I1 1 1 1 Figure 8 108 ...

Page 109: ...t Upper Bracket Stand Slide Support Front Center Panel Side R H Drawer Assembly 3 in see Fig 10 Foot Assembly R H see Fig 7 Spacer Screw Truss Hd 1 4 20 x 1 Bracket Center Slide Standard Hardware Item may be Purchased Locally Key Part No No Description 15 16 17 815942 18 815896 19 815993 20 815991 21 22 23 24 25 26 817150 815889 815891 805529 4 816336 507802 Drawer Assembly 6 in see Fig 10 Drawer ...

Page 110: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198411 and 113 198611 16 21 4 3 22 19 18 1 Figure 9 110 ...

Page 111: ...kwasher External 1 4 Support Upper Support Lower Support Front Center Catch Magnetic Screw Pan Hd Plastite 6 10 x 1 2 Panel R H Side Nut Hex Jam 3 8 16 Cover Spacer Key Part No No 14 803835 1 15 815934 16 816274 1 17 815882 18 815942 19 815993 2O 815991 21 817150 22 815889 23 STD600603 24 816336 507794 Description Foot Leveling Hinge Door Screw Pan Hd Plastite 10 10 x 1 2 Door Cabinet Stiffener Sh...

Page 112: ...er 1 3 FIGURE 10 DRAWER ASSEMBLIES 3 6 10 Key Part No No 2 3 815912 815917 815919 330751 815923 815901 815902 507798 Description Drawer Assembly 3 Drawer Assembly 6 Drawer Assembly 10 Fastener Drawer Front 3 Drawer Front 6 Drawer Front 10 Bag of Loose Parts Model 198611 Not Ills Standard Hardware Item may be Purchased Locally 112 ...

Page 113: ... Key Number 2 Key No 1 2 3 4 5 6 7 8 FIGURE 11 MOTOR ASSEMBLY Part No 507745 STD376116 64950 64951 64948 64921 64922 STD600603 30582 Description Housing Motor Capacitor Screw Type T Screw Flat Head Screw Ground Protector Gasket Screw Type 23 Pan Hd 6 32 x 3 8 Cap Shaft Standard Hardware Item may be Purchased Locally 113 ...

Page 114: ...ard Nut Square 5 16 18 Elbow Dust Bar Anti Kickback Guide Anti Kickback Washer 13 64 x 5 8 x 1 32 Screw Pan Hd Type T 10 32 x 3 8 Nut Hex Jam 5 6 18 Pawl Key Part No No 10 STD581050 11 63270 12 816341 13 60435 14 816070 15 166785 3 16 63538 17 STD510805 18 STD551208 19 STD541008 Description Ring Retaining Spreader Bearing Includes Key 10 Grip Screw Guard Clamp Screw Wing 5 16 18 x 2 3 4 Clamp Guar...

Page 115: ...NOTES ...

Page 116: ...NOTES ...

Page 117: ...NOTES ...

Page 118: ...NOTES ...

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Page 120: ...acts when you call or visit The model number of your 10 inch electronic radial saw will be found on a plate attached to your saw at the left hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOW ING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 198411 OR 113 198611 NAME OF ITEM DELUXE ELECTRONIC 10 INCH RADIAL SAW All parts listed may be ordered from any Sears Service...

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Craftsman 113.198411 Operators, Operator'S Manual

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