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SELECTING THE RIGHT SANDPAPER

1.

 Aluminum oxide, silicon carbide and other synthetic abrasives are best for power sanding.

2.

 Natural abrasives such as flint and garnet are too soft for economical use in power sanding.

3.

 Coarse grit will remove the most material and finer grit will give you the best finish in all 

    sanding operations.
4.

 The condition of the surface to be sanded will determine which grit will do the job.

5.

 If the surface is rough: 

     •  Start with a coarse grit and sand until the surface is uniform.
     •  Then use medium to remove any scratches left by the coarse grit. 
     •  Then use a finer grit for finishing the surface.

Selecting the correct grit and type of sandpaper is an extremely important decision that 

will allow you to achieve the best quality sanding finish.

FLUSH SANDING (See Fig. 10)
Flush sanding can be performed with the front edge of this sander. Upon completion 

of sanding operation, turn sander off and wait until sanding disc comes to a complete

stop before removing from workpiece.  

      WARNING:

DO NOT wear loose clothing or jewelry when operating sander. 

They could get caught in moving parts, causing serious injury. Keep head away from 

sander and sanding area. Hair could be drawn into sander, causing serious injury.

!

      WARNING:

Empty dust bag before storage to help prevent possible fire 

hazard, especially when resin coating or linseed oil finishes have been sanded.

!

NOTE: DO NOT  use the sander without sandpaper. This will damage the cushion.

NOTE: ALWAYS continue sanding with each grit until the surface is uniform.

NOTE: Empty dust bag frequently when sanding so dust collection system 

works properly.

OPERATION cont.

OPERATION cont.

OPERATION cont.

SANDING TIPS

 1.  

DO NOT force the sander. The weight of the sander supplies adequate pressure on 

      the workpiece. Let the sander and the sandpaper’s grit do the work.
 

•  Applying additional pressure will only slow down the motor, wear the sandpaper 

                   out faster and reduce the sander’s orbital speed. 
 

•  Excessive pressure will overload the motor and cause possible damage to the 

                    sander from the motor overheating.
 

•  Excessive pressure will also result in a poor quality finish.

 2.  Any existing finish or resin on wood may soften from the heat of the friction and cause 

      the sandpaper to load-up faster.
 3.  Inspect sandpaper frequently and change paper when grit is worn and not able to 

      perform properly.
 4.  

DO NOT sand in one spot for too long a time because the sander’s rapid action may 

      remove too much material and make the surface uneven.

Fig. 10

3

4

ORBITAL MOTION (see Fig. 9)
As shown in Figure 9, the orbit of the sander is 1/16-in. in diameter so the sandpaper 

moves in tiny circles at very high speed, allowing the sander to move easily. 

This orbital action duplicates a “hand sanding” motion for more aggressive sanding as you 

push the sander forward. This powerful orbital action is ideal for heavy-duty sanding 

applications, such as:
1.  Removing old finishes        

             

2.  Smoothing rough wood
3.  Sanding stock down 

     to required dimensions   
4.  Finishing surfaces 

     that are to be painted.

Fig. 9

1/16-in Orbital Diameter

      CAUTION: 

To ensure proper brake operation after extended use, periodically

check its operation by removing the sanding disc and running the sander without 

load (off the workpiece). The backing pad should not take longer than 6 seconds 

to stop. If it takes longer than 6 seconds to stop, then brake should be replaced.

!

NOTE:  The brake is available and can be purchased at the nearest Sears Parts 

and Repair Center. 

USING YOUR SANDER cont.

27675
2/11/08

Summary of Contents for 11218 - 5 in. Random Orbit Sander

Page 1: ...Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman Operator s Manual 3 0 Amp 5 in Diameter Random Orbital Sander WARRANTY SAFETY UNPACKING DESCRIPTION ASSEMBLY OPERATION MAINTENANCE Double Insulated Model No 172 27675 P R O F E S S I O N A L 3025736 Certified to CAN CSA C22 2 No 745 1 745 2 4 Conforms to UL STD 745 1 745 2 4 ...

Page 2: ...nto your eyes which can result in severe eye damage Before beginning power tool operation ALWAYS wear safety goggles or safety glasses with side shield and a full face shield when needed We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shield available at Sears Stores or other Craftsman Outlets WARNING BE SURE to read and understand all safety ins...

Page 3: ...l Distractions can cause you to lose control 4 Make your workshop childproof with padlocks and master switches Lock tools away when not in use 5 MAKE SURE the work area has ample lighting so you can see the work and that there are no obstructions that will interfere with safe operation BEFORE using your power tool PERSONAL SAFETY 1 KNOW your power tool Read the operator s manual carefully Learn th...

Page 4: ...ly impact resistant lenses they are NOT safety glasses 3 PROTECT your lungs Wear a face mask or dust mask if the operation is dusty 4 PROTECT your hearing Wear appropriate personal hearing protection during use Under some conditions noise from this product may contribute to hearing loss 5 ALL VISTORS AND BYSTANDERS MUST wear the same safety equipment that the operator of the tool wears ADDITIONAL ...

Page 5: ...with your sander is a dust bag assembly with vac adapter 4 2 discs of hook and loop sandpaper are included one fine grit and one medium grit 5 If any of the parts are damaged or missing refer to PARTS LIST below return the sander to your nearest Sears store or Craftsman outlet to have the sander replaced WARNING This power tool should NEVER be connected to the power source when you are assembling ...

Page 6: ...life 7 Hook and Loop Backing Pad for easy attachment of hook and loop type sanding discs with pre punched holes 8 High impact resistant housing helps protect tool from damage and reduces weight 9 Built in Dust Collection System Dust bag assembly with dual dust ports collects dust from work surface through holes in backing pad and sanding disc Use either the dust bag or attach a 11 4 or 21 2 inch v...

Page 7: ...ect vac adapter with dual dust ports to dust exhaust hole of sander see Fig 5 4 Attach either a 11 4 or 21 2 in vac hose onto the vac adapter s dual dust ports see Fig 5a and 5b 5 Connect hose to wet dry vac Turn vac on while operating sander Fig 5 Dust Bag Assembly Vac Adapter with Dual Dust Ports Dust Exhaust Hole NOTE For more efficient operation we recommend that you empty the dust bag when it...

Page 8: ...on completion of sanding operation turn sander off and wait until sanding disc comes to a complete stop before removing from workpiece 5 Extended periods of sanding may tend to overheat the motor If this occurs turn sander off and wait until sanding disc comes to a complete stop then remove it from workpiece Remove sanding disc then turn sander on and run it free without a load off the workpiece t...

Page 9: ...nt OPERATION cont SANDING TIPS 1 DO NOT force the sander The weight of the sander supplies adequate pressure on the workpiece Let the sander and the sandpaper s grit do the work Applying additional pressure will only slow down the motor wear the sandpaper out faster and reduce the sander s orbital speed Excessive pressure will overload the motor and cause possible damage to the sander from the mot...

Page 10: ... these materials it is extremely important that the tool is cleaned frequently by blowing with an air jet WARNING To ensure safety and reliability repairs maintenance and adjustments MUST be performed by a qualified service technician at a Sears Service Center WARNING For your safety ALWAYS turn off switch and unplug sander from the power source before performing any maintenance or cleaning WARNIN...

Page 11: ...hat are not recommended for this tool might be dangerous and could result in serious injury Sears and other Craftsman outlets offer a selection of Craftsman Professional Random Orbit Sander accessories designed for all your sanding applications 5 inch 8 Hole Hook and Loop Sanding Discs come in very fine fine medium and coarse grit Visit your local Sears store or other Craftsman outlets or shop sea...

Page 12: ...art Description Qty 21 22 23 24 103 25 26 27 28 29 30 31 32 33 34 104 35 36 37 38 39 40 Base plate Screw ST4 2x16 Top cover Screw ST4 2x13 Stator asm Bracket Stator Screw ST4 2x55 Switch cover Switch Screw ST3 5x8 Press plate Ball bearing 6000 Housing Cord clamp Dust collector bag Dust port Dust bag body Dust bag Rated label Right wind baffle O ring 3x34 2PES03A2000000A 00 200W4000035000A 00 2PES0...

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