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CX503

METAL WORKING

BELT SANDER

User Manual

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Summary of Contents for CX503

Page 1: ...CX503 METAL WORKING BELT SANDER User Manual ...

Page 2: ...acking Inventory 7 Proper Grounding 8 Securing to Shop Floor 9 Mounting the Sander 9 Eye Shield Tool Rest and Spark Trap 10 Dust Collection 10 ON OFF Switch 11 Test Run 11 Angle Adjustment 11 Belt Tracking 12 Maintenance 12 Belt Replacement 13 Wiring Diagram 14 Trouble Shooting 15 Parts Breakdown 16 Parts List 17 Warranty 18 ...

Page 3: ...s that may affect your ability or judgment to safely operate your machine DISCONNECT the power source when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs NEVER leave a tool unattended while it is in operation NEVER reach over the machine when the tool is in operation ALWAYS keep blades knives and bits sharpened and properly aligned ...

Page 4: ... causes sparks Make sure there is no flammable material close to the sander while operation Grasp the stock with both hands Feed it into the machine with light pressure against the direction of rotation of the belt Do not sand pointed or tapered stock with the point facing the feed direction and never sand more than one piece of stock at a time Remove adjusting keys and wrenches Remove all the too...

Page 5: ... The CX503 is a professional tool and like all power tools proper care and safety procedures should be adhered to Motor Type TEFC Motor Horsepower 2 HP Motor Phase Voltage Single Phase 220 Volt Amperage 10 Amps Bearings Sealed and Permanently Lubricated Cycle RPM 60 Hertz and 3400 RPM Sanding Belt Size 3 x 78 Contact Wheel Diameter 7 3 4 195mm Contact Wheel Surface Rubber Sanding Belt Speed 35 m s...

Page 6: ...ER PHYSICAL FEATURES A Sanding Belt B Eye Shield C Eye Shield Bracket D Belt Guard E Belt Guard Securing Knob F Motor G ON OFF Switch H Angle Adjustment Lever I Belt Tracking Adjustment Knob J Front Dust Port K Tool Rest L Base ...

Page 7: ...en unpacking carefully inspect the crate for any damage Open the crate and check that the machine and parts are in good condition Figure 2 Inventory LIST OF CONTENTS QTY A Metalworking Sander 1 B Stand 1 C Front Dust Port 1 D Tool Rest 1 E Eye Shield 1 F Sander Angle Adjustment Lever 1 G Hardware One Bag WARNING CX503 is a heavy machine Do not over exert yourself Use a fork truck or other mechanic...

Page 8: ...nded not to use extension cords with your CX503 Always try to position your machine close to the power source so that you do not need to use extension cords When it is necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 12 gauge to prevent motor damage Your CX503 should be wired with a plug having 3 prongs to fit a 3 prong grounded rece...

Page 9: ... onto the base you need to get the help of two persons completing this step To mount the sander Place the base upright on the floor Lift the sander with the help of two assistants or a fork truck and spread the yoke on the sander positioning it onto the base as shown in figure 5 Figure 5 Positioning the sander on the base Now slide the bolt through the hole on the sander and the base Thread the an...

Page 10: ...hown in figure 9 using screws provided Figure 11 Installing spark trap DUST COLLECTION The CX503 features two dust ports to connect to a metal dust collection system for optimum metal dust removal Make sure to use a system rated for metal dust collection When connecting to a dust collector use proper sized hoses and make sure all the connections are sealed tightly Also ensure that the hose is suit...

Page 11: ... the power source Investigate to determine the problem with your machine For troubleshooting see page 15 ANGLE ADJUSTMENT The sander can be adjusted through arrange of angles from 0 to 60 for different sanding operations To adjust the sander angle Turn the machine OFF and disconnect the cord from the power source Loosen the angle adjustment lever Position the sander in the desired angle on the sta...

Page 12: ...sure the belt is not touching the edge of the sander and it is tracking centrally on the wheel Figure 13 Sanding belt tracking MAINTENANCE During the life of your machine you will need to practice some regular cleaning and maintenance to keep your sander in optimum performance condition Check the sander for worn or damaged wire loose mounting bolts damaged sanding belt or any other unsafe conditio...

Page 13: ...lling out the belt tension lever shown in figure 16 Figure 16 Releasing the belt tension Once the tension is released on the sanding belt remove the sanding belt and replace it with a new one Observe the proper direction when installing belt Tension the belt using the belt tension lever and close the side cover and the belt guard securing with the knobs After installing a new sanding belt check tr...

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Page 16: ...16 CX503 PARTS BREAKDOWN ...

Page 17: ...EEL SHAFT 1 28 FLAT WASHER Φ8 6 29 BOLT M8X18 2 30 CUP HEAD SCREW M4X10 2 31 FLAT WASHER Φ4 2 32 PERSPECTIVE PLATE 1 33 COLLECTING BOARD 2 REF DESCRIPTION QTY 34 CUP HEAD SCREW M6X50 1 35 FLAT WASHER Φ6 2 36 BOLT M8X12 2 37 FENCE EXTENSIONS 1 38 SELF LOCKINGNUTM6 1 39 NUT M4 2 40 MOTOR 1 41 BOLT M8X18 4 42 HAND BALL 1 43 SAFETY COVER 1 44 TOP TABLE 1 45 RIGHT COVER 1 46 SIDE FENCE 1 47 PROPECT TUB...

Page 18: ...r handy All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of pur...

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