Crafstman 107.27772 Operator'S Manual Download Page 38

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Summary of Contents for 107.27772

Page 1: ...nual and follow all its Safety Rules and Operating Instructions For answers to your questions about this product call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Mon Sat Nota Una traducci6n en espa_ol de este Manual del Operador puede encontrarse en la pAgina 35 Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman TP 199 4255 06 CZ C 173247...

Page 2: ...tenance servicing oil changes or tune ups Tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass Repairs necessary because of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over speeding the engine LIMITED WARRANTY ON BA...

Page 3: ...l weights or counterweights 20 Keep in mind the operator is responsible for accidents occurring to other people or property 21 All drivers should seek and obtain professional and practical instruction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blades and blade hardware are present intact and secure ...

Page 4: ...ess necessary and then turn slowly and gradually uphill if possible Never mow down slopes TOWED EQUIPMENT RIDE ON UNITS 1 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes See attaching a trailer under OPERATION 3 Never allow child...

Page 5: ...rther than necessary Ensure clamps grip hoses firmly over the filter after installation 12 Do not use gasoline containingMETHANOL gasohol containing more than 10 ETHANOL gasoline addi tives or white gas because engine fuel system dam age could result 13 If the fuel tank must be drained it should be drained outdoors 14 Replace faulty silencers mufflers 15 Maintain or replace safety and instruction ...

Page 6: ...d be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once Contact a Sears Parts Service Center for replacements These labels are easily applied and will act as a constant visual rem...

Page 7: ...numbers in the space provided for easy access The identification tag is located on the underside of the seat Tilt the seat forward to access the ID tag For answers to your questions about this product call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Monday Saturday Model Description Name Number Stock Number Unit Serial Number Date Purchased Engine Make Engine Model Engine Type Spec Engine C...

Page 8: ... Bagger Headlight Kit Front Bumper Kit Setup instructions English Setup in _ Eaw step_ Troubleshooting Setup instructions Spanish Setup Troubleshooting Operator s Manual Parts Book English Spanish ZT_ 7_00 Keys ...

Page 9: ...out is not covered under your war ranty one hour at 6 10 Charge The Battery Lift the seat deck to access the battery If the unit is put into service after the month and year indicated on the battery date tag located on top of battery charge the battery for amps Refer to the SERVICE ADJUSTMENTS section of the operator s manual for battery charging information Check Tire Pressure Reduce the tire pre...

Page 10: ...ontrols the left rear drive wheel and the right lever controls the right rear drive wheel and parking brake Pushing the levers out away from the operator s lap locks the parking brake in PARK position inset Figure 1 Pulling the levers in across the operator s lap puts the levers in DRIVE positions From DRIVE position moving a lever forward increases the FORWARD speed of the associated wheel Pullin...

Page 11: ...e mower deck To turn the mower on pull the switch UP Push the switch DOWN to turn the mower off Note that the operator must be seated firmly in the rider seat for the PTO to function Transmission Release Levers The transmission release levers deactivate the transmis sions so that the unit can be pushed by hand See PUSHING THE UNiT BY HAND for operational informa tion Fuel Tank To remove the cap tu...

Page 12: ...ion 3 Install and hand tighten the fuel cap Figure 2 Pre Start Checks A Fuel Tank Cap WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto a slope Use extra caution when operating on slopes with a rear mounted grass catcher Mow across the face of slopes not up and dow...

Page 13: ...the engine ALWAYS operate the unit with the throttle set to FAST especially when mowing MOWING 1 Make sure the PTO switch is OFF the ground speed control levers are locked in their PARK positions and the operator is in the seat 2 Set the mower cutting height to the desired setting 3 Start the engine see STARTING THE ENGINE 4 Set the throttle to FAST 5 Turn the PTO switch ON to engage the mower dec...

Page 14: ...ire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers WARNING Do not mow in reverse unless absolutely necessary Always look down and behind before and while travelling in reverse Forward Travel Smooth Travel The lever controls of the zero turn rider are highly responsive The BEST me...

Page 15: ...er s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and make a Y turn before starting a new row For example to execute a right end of row zero turn 1 Slow down at the end of the row 2 Move the LEFT ground speed control lever forward slightly while moving the RIGHT ground speed control lever back to center and then slightly back from...

Page 16: ...r 7 Slide the mower deck out from under the right side of the rider Installing the Mower Deck 1 Pivot the rider s front wheels forward 2 Place the cutting height adjustment crank D Figure 10 in the lowest cutting position 3 Slide the mower deck under the right side of the rider Slide the mower backwards making sure that the rear mower supports C Figure 11 slide up the ramps on the frame The rear o...

Page 17: ...ake Check Clean Cooling Fins Intake Service Air Filter Change Oil Filter o Remove Shroud Clean Cooling Fins Replace Fuel Filter 1 Check Re Gap Replace Spark Plug Service Starter Drive Check Adjust Valve Clearance 1 ENGINE MAINTENANCE 8 Hours 25 Hours 50 Hours 100 Hours 200 Hours or Yearly 22HP Briggs Stratton or Daily or Every or Every or Every Every Season Season Season Season Check Engine Oil Le...

Page 18: ...unit at the beginning of the mowing session lift the seat deck and clean any debris from the intake screen on top of the engine A Figure 13 exposed engine cooling fins and around the air filter assembly Also open the air filter cover B and remove any debris that has accumulated in the air filter compart ment CHECKTIRE PRESSURE Service Interval 25 Hours Tire pressure should be checked periodically ...

Page 19: ...ible Use automotive type lithi um grease Oil rear frame assembly pivot hydro linkage brake linkage frame pivot points mower deck height adjustment linkage brake linkage Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and sur faces clean both before and after lubrication Figure 15a Lubricatin...

Page 20: ...gure 20 spring washer C hex washer B and blade 4 Clean the underside of the mower deck 5 Inspect the blades for nicks or dull edges Use a file to sharpen blade to a fine edge If the blade is dam aged it must be replaced 6 Balance the blade as shown in Figure 19 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level If the blade is not balanced continue t...

Page 21: ...pped with safety interlock switches These safety systems are present for your safety Do not attempt to bypass safety switches and never tamp er with safety devices Check their operation regularly Operational SAFETY Checks TEST 1 J ENGINE SHOULD NOT CRANK IF PTO switch is ON OR Ground speed control levers are not in their PARK positions TEST 2 ENGINE SHOULD CRANK IF PTO switch is OFF AND Ground spe...

Page 22: ...positioning the gauge between the rotor face and the armature face as shown in Figure 23 4 Alternately tighten the adjustment nuts B Figure 22 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosen ing the adjustment nuts NOTE The actual air g...

Page 23: ...lug A and dip stick C Allow ample time for complete drainage 3 Remove the oil filter B Discard the filter 4 Turn the new filter upside down and fill with fresh engine oil Allow the oil to seep into the new filter for two minutes 5 6 Using a drop of oil on your finger tip wet the rubber gasket on the bottom of the new filter Dump the oil out of the filter and install the filter on the filter base T...

Page 24: ...he air cleaner base U 4 Reinstall the air filter cover B and secure with the two knobs A y Figure 26 Air Filter Assembly Kohler Models A Air Filter Cover Knobs B Cover C Air Filter D Base SERVICE SPARK PLUG KOHLER MODELS Service Intervah Inspect and re gap every 200 hours or two years Replace every 500 hours or as required Replacement Spark Plug 71 501 12 132 02 S Spark Plug Gap 030 76mm 1 Stop th...

Page 25: ...il filter change NOTE Change engine oil while the engine is warm Run the engine for a few minutes then shut the engine off and allow it to cool from hot to warm t Clean the area around the dip stick C Figure 29 and oil drain A 2 Remove the oil drain plug A and and dip stick C Allow ample time for complete drainage 3 Remove the oil filter B Discard the filter 4 Using a drop of oil on your finger ti...

Page 26: ...rted into their slots Secure with the latch A Pre Cleaner Service NOTE Replace a worn or damaged pre cleaner 1 Figure 31 Wash the pre cleaner in liquid detergent and water 2 Squeeze the pre cleaner dry and saturate with engine oil Remove all excess oil by squeezing the pre cleaner in an absorbent cloth Air Filter Service NOTE Replace a worn or damaged air filter 1 Figure 31 If stamped Washable the...

Page 27: ...3 Spark Plug Gap 030 76mm 1 Stop the engine and allow it to cool 2 Clean the area around the spark plug 3 Remove the spark plug 4 Check the spark plug gap It should be 030 see Figure 32 5 Reinstall the plug into the cylinder head Torque the plug to 180 in Ibs 20 N m Figure 32 Spark Plug Gapping 030 27 ...

Page 28: ...he jam nut A to lock the carriage bolt in position To Adjust Operator Clearance The space between the operator and the control levers can be increase by removing the lower mounting bolt D Figure 34 pivoting the lever forward and reinstalling the capscrew through the control lever and forward slot C Repeat with the other ground speed lever Figure 34 Control Lever Adjustment A Jam Nut B Carriage Bol...

Page 29: ...o weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem contact a Sears Parts Repair Center If you need to replace the battery follow the steps under Cleaning the Battery Cables in the Regular Maintenance Section To charge the battery follow the instructions provided by the battery charger ma...

Page 30: ... pressures See CHECK TiRE PRES SURE 4 Set the cutting height to mid position Arrange the mower blades so that they are pointing from side to side Figure 38 5 Measure the distance between the tips of the outside blades and the ground Figures 37 38 If there is more than 1 8 3mm difference between the meas urements on each side proceed to step 6 If the dif ference is 1 8 3mm or less proceed to Front ...

Page 31: ...htening lock nut A against bracket Figure 40 Front to Back Leveling A Lock Nut B Eccentric Nut MOWER BELT REPLACEMENT Mower Drive Belt Replacement 1 Park the rider on a level surface Disengage the PTO turn off the engine and set the ground speed control levers to PARK Remove the key 2 Use the idler pulley arm K Figure 41 to release belt tension and remove the mower drive belt F from the PTO pulley...

Page 32: ...ent gum deposits from forming in the essential fuel system parts such as the carburetor fuel filter fuel line and fuel tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to the sepa ration and formation of acids during storage Acidic gas can damage the fuel system of an engine while in stor age To avoid engine problems use fu...

Page 33: ... faulty Engine starts Air filter plugged hard or runs poorly Choke not set to CLOSED position when cranking the engine OR choke not set to OPEN after engine starts Spark plug faulty fouled or incorrectly gapped Engine Low oil level knocks Using wrong grade oil Excessive oil Engine running too hot consumption REMEDY Set to PARK Place in OFF position Move ground speed levers to PARK positions Move c...

Page 34: ...erly Engine speed too slow Ground speed too fast Blades are dull Mower drive belt slipping because it is oily or worn Blades not properly fastened to arbors Engine speed too slow Ground speed too fast Cutting height set too low Underside of mower deck dirty Discharge chute jamming with cut grass Blade mounting bolts are loose Mower blades arbors or pulleys are bent Mower blades are out of balance ...

Page 35: ...on con segadora de 50 PRECAUCION Este producto tiene un mot or con expulsi6n baja el cua funciona difer entemente a otros motores Antes que arranque el motor lea y comprenda el Manual del DueRo Para obtener respuestas a qualquier pregunta sobre este producto Ilame al num6ro de tel fono sin cobro siguiente 1 800 659 5917 Servicio de ayuda Sears Craftsman 5 am 5 pm Lunes a Sabado 35 ...

Page 36: ...aracidn de Ilantas causado por pon chaduras de objetos externos como clavos pOas troncos cortados o vidrio Las reparaciones necesarias por abuso del operador Io que incluye entre otros daSos causados por remol car objetos que sobrepasan las capacidades del equipo montable impacto contra objetos que doblen el basfidor o cigQefial o exceder la velocidad del motor Las reparaciones necesarias por negl...

Page 37: ...ente o propiedad 21 Todos los conductores deberfan pedir y obtener instruc clones profesionales y practicas 22 Siempre use zapatos cerrados y pantalones Nunca opere la unidad descalzo o usando sandalias 23 Antes de su uso siempre verifique visualmente que las cuchillas y sus aditamentos esten presentes intactos y aft anzados Reemplace las partes daffadas o desgastadas 24 Desacople los accesorios a...

Page 38: ...ectores de hierba en cuestas pronunciadas 12 No pode el cesped en cuestas en las cuales no pueda dar marcha atrAs 13 Consulte con su distribuidor o concesionario autorizado respecto a recomendaciones sobre pesos o contrapesos para Ilantas para mejorar la estabilidad 14 Quite obstAculos tales como piedras ramas de Arboles etc 15 Use la velocidad lenta Las Ilantas pueden perder la tracci6n en las cu...

Page 39: ...a que se derrame se puede incen 39 diar No extienda las abrazaderas de la tuberfa del com bustible mas alia de Io necesario Aseg0rese de que las abrazaderas agarren firmemente la manguera sobre el filtro despues de la instalacion 12 No use gasolina que contenga METANOL gasohol con mas de110 de ETANOL aditivos para gasolina ni gas blanco porque podria ocasionar daRos a motor o a la instalaci6n del ...

Page 40: ...s al cuerpo iLa informacidn es para su seguridad yes importante Las calcomanfas de seguridad abajo esta nsobre su tractor y podadora Si pierde o se daSaalguna de estas calcomanias reemplD ce las inmediatamente POngaseen contacto con un Centro de Partes y Servicio de Sears para obtener reposiciones Estas etiquetas son fa cilesde aplicar y fungira ncomo cons tantes recordatorios visuales para usted ...

Page 41: ...ovisto para su facil acceso La chapa de identificaci6n se encuentra en la cara inferior de la cubierta del asiento incline la tapa del asiento hacia adelante para ganar acceso a la chapa de identificaci6n Para obtener respuestas a sus preguntas sobre el pro ducto Ilame al 1 800 659 5917 Servicio Telef6nico de Asistencia de Sears Craftsman 5 am 5 pro Lunes S_ bado Nombre Numero de Descripci6n del M...

Page 42: ...a Gemela Faro delantero Instrucciones de Instrucciones de Manual del Operador y Libro de Disposici6n Ingles Disposicibn Espa_ol Partes Ingl6s Espafiol Setup in _ E_y _t_p_ Troubleshooting Setup 3 6 Troubleshooting ZT 7_00 Llaves 42 ...

Page 43: ...ad de la caja Ajuste AMBAS palancas de desen ganche de la transmisi6n en posici6n PUSH colocando ias palancas hacia atrgts gas palan cas estan Iocalizadas en la parte posterior dei montable Corte las bandas de acero que sujetan el montable a la tarima 6 bandas Mueva las palancas de control de la velocidad en sueio en la posici6n DRIVE Ajuste la altura de corte de la segadora en la posici6n mgts al...

Page 44: ...rola la rueda de tracci6n posterior derecha y el ferno de parada AI empujar las palancas en direcci6n contrarJa del regazo del operador el freno de parada quedar_ fijo en la posici6n de PARK recuadro Figura t AI jalar las palancas a trav6s del regazo del operador las palancas quedar n fijas en la posici6n de DRIVE Desde la posici6n de DRIVE al mover la palanca hacia adelante se incrementar_ la vel...

Page 45: ...trico conduce y detJene la cubierta de la podadora Para encender la podadora jale el interruptor hacia ARRIBA Empuje el interruptor hacia ABAJO para apagar la podadora Tome en cuenta que el operador debe estar sentado firmemente en el asiento del conductor para que el PTO funcione Palancas de Desembrague de Transmisi6n Las palancas de desembrague de la transmisi6n desacti van las transmisiones par...

Page 46: ...ansion del combustible 3 Instale y apriete manualmente el tapOn de la gasolina ADVERTENCIA Nunca permita que pasajeros se paseen en la unidad Antes de dejar el puesto del operador por cuaJquier raz6n accione el freno de mano desacopJe eJ PTO detenga eJ motor y quite Ja Have Para reducir el peligro de un incendio mantenga el motor el tractor y la podadora Jibre de c_sped hojas y aceite excesivo No ...

Page 47: ...cesped COMO CORTAR EL PASTO 1 Asegurese que el interruptor PTO este en la posici6n OFF apagado que las palancas de control de velocidad en suelo esten fijas en la posicion de PARK parado y que el operador se encuentre en el asiento 2 Coloque la altura de corte de la segadora en la posici6n deseada 3 Arranque el motor refierase a COMO ARRANCAR EL MOTOR 4 Fije el ahogador en la posici6n de FAST rApi...

Page 48: ...s de avance reversa y vuelta Usted debe porter el freno de mano en DRIVE antes de mover las palancas de control fuera de la posicion de PARK ADVERTENCIA No pode el c6sped en reverea a menos que sea absolu tamente necesario Siempre mire hacia abajo y hacia atr_s antes de echarse en reversa y mientras Io hace Manejo Hacia Adelante Traslado sin prob lemas Los controles de palanca del tractor de giro ...

Page 49: ...r de giro cero de dar vuelta en su lugar le permite dar la vuelta al final de una fila de corte en vez de tenet que detenerse y hacer una vuelta en U antes de ini ciar con la siguiente fila Pot ejemplo para ejecutar un giro cero de final de fila a la derecha 1 Desacelere al final de la fila 2 Mueva la palanca de control velocidad IZQUIERDA ligeramente hacia adelante mientras que mueve la palanca d...

Page 50: ...erta de la Podadora 1 Gire las ruedas delanteras del tractor hacia adelante 2 Coloque la manivela de ajuste de la altura de corte D Figura 10 en la posici6n de corte mb s bajo 3 Deslice la cubierta de la podadora abajo del lado derecho del tractor Deslice la podadora hacia atras asegur_ ndose de que los soportes de la podadora trasera C Figura 11 se deslicen arriba de las ram pas en el bastidor La...

Page 51: ...rvicio al filtro de aire Cambie el aceite y el filtro Remueva la cubierta limpie las aletas de refrig eraci6n Reemplace el filtro del combustible 1 Vedfique y ajuste Reemplace la bujia de encendido Dele servicio al propulsor del arrancador vedfique y ajuste la holgura de la valvula 1 MANTENIMIENTO DEL MOTOR 8 Horas o 25 Horas o 50 Horas o 100 Horas o 200 Horas o Anual 22HP Briggs Stratton Diariame...

Page 52: ...6n de podado de c6sped lev ante el asiento y limpie cualquier despojo de la rejJlla de admisi6n en la parte superior del motor A Figura 13 el abanico de enfrJamiento expuesto del motor y alrededor de la instalaci6n del filtro de aire Tambien abra la tapa del filtro de aire B y elimine cualquier suciedad que se haya acumulado en el compartimiento del filtro de aire VERIFICAR PRESION DE LAS LLANTAS ...

Page 53: ... Aceite pivote del bastidor trasero acoplamiento hidraulico acoplamiento del freno puntos del pivote del bastidor acoplamiento del ajuste de altura de la cubierta de la podadora acoplamiento del freno Generalmente todas las partes de metal para podado deben engrasarse donde entran en contacto con otras partes No ponga aceite ni grasa en las bandas y poleas Recuerde limpiar con un trapo los acoples...

Page 54: ...a 20 arandela el_tstica C arandela acanalada B y aspa 4 Limpie el lado inferior de la cubierta de la podadora 5 Jnspeccione las aspas para ver que no tengan muescas o rebordes desafilados Use una lima para afilar el aspa a un filo cortante Si el aspa esterdaSa da debe reemplazada 6 Equilibre el aspa como se muestra en la Figura 19 Centre el orificio del aspa con un clave lubricado con una gota de ...

Page 55: ... seguridad y nunca manipule los dispositivos de seguridad Verifique su operaci6n con regularidad Verificaciones de SEGURIDAD Operacional PRUEBA 1 EL MOTOR NO DEBE ARRANCAR Sl El interruptor PTO est en ON O BIEN Las palancas del control de velocidad no estAn en posi cion de PARK PRUEBA 2 EL MOTOR DEBE ARRANCAR Sl El interruptor PTO est en OFF Y Las palancas del control de velocidad estan fijas en p...

Page 56: ...del rotor y la cara del armaz6n como se muestra en la Figura 23 4 AIternativamente apriete las tuercas de ajuste B FJgura 22 hasta que la cara del rotor y la cara del armaz6n apenas hagan contacto con el calibrador 5 Verifique las ventanas para vet que la tensi6n sea igual cuando el calJbrador se introduce y se saca y haga los ajustes necesarios apretando o afiojando las tuercas de ajuste NOTA El ...

Page 57: ...a de nivel de aceite C Figura 25 y el drenaje del aceite A 2 Quite el tap6n del drenaje del aceite A y la varilla de nivel de aceite C Conceda un buen tiempo para que termine de drenar 3 Quite el filtro del aceite B Tire el filtro a la basura 4 Voltee el filtro nuevo y II_nelo con aceite fresco Permita que el aceite trasmine en el filtro nuevo pot dos minutos 5 Usando una gota de aceite en la punt...

Page 58: ... del purificador de aire D 4 Reinstale la cubierta del filtro de aire B y asegQrela con los dos botones A REEMPLAZAR BUJ A IntervaJo de Servicio 200 horas Bujia de Repuesto Champion RC12YC o equivalente Entrehietro de Bujia 030 76ram 1 Detenga el motor y permita que se enfrie 2 Limpie el _ rea alrededor de la bujfa A Figura 27 3 Quite la bujia e inspecci6nela Si est daSada o des gastada reemplacel...

Page 59: ...gL sin cambio de aceite NOTA Cambie el aceite de motor mientras el motor este tibio Deje andando el motor por unos minutos despues apage el motor y deje que se enfrfe de cliente a tibio 1 Limpie el Area alrededor de la varilla para medici6n del nivel C Figura 29 y el tubo de drenaje del aceite A 2 Remueva el tapon de drenaje del aceite A y la varilla para medici6n del nivel C Permita que se drene ...

Page 60: ...purificador NOTA Remplace el prepurificador si se encuentra daha do o desgastado 1 Figura 31 Lave el prepurificador con detergente liquido y agua 2 Exprima el prepurificador para que quede seco y saturelo con aceite de motor Remueva todo el aceite en exceso exprimiendo el prepurificador en una toalla absorbente Servicio del filtro de aire NOTA Remplace el filtro de aire si se encuentra da ado o de...

Page 61: ...cendido 030 76mm 1 Pare el motor y espere a que se enfrie 2 Limpie el Area alrededor de la bujia de encendido 3 Remueva la bujia de encendido 4 Verifique la separaci6n de la bujfa de encendido Debera set de 030 refi6rase a la Figura 32 5 Reinstale la bujfa dentro de la cabeza del cilindro Torque la bujia a 180 in Ibs 20 N m Figura 32 Entrehierro de la Bujia 030 61 ...

Page 62: ...ara fijar el tornillo de cabeza redonda en su posici6n Para Ajustar el Espacio Libre para el Operador El espacio entre el operador y las palancas de control puede incrementarse quitando el perno de montaje mas bajo D Figura 34 girando la palanca hacia adelante y reinstalando el tornillo de cabeza hexagonal a trav6s de las palancas de control y la ranura delantera C Repita Io mismo con la palanca d...

Page 63: ...a o una demasiado baja para arran car el motor puede set el resultado de un defecto en el sis tema de recarga o algun otto componente el6ctrico Si tiene alguna duda sobre la causa del problema p6ngase en contacto con un Centro de Partes y Reparaciones de Sears Si necesita reemplazar la baterfa siga los pasos bajo Limpieza de Baterfa y Cables en la Secci6n de Mantenimiento Regular Para recargar la ...

Page 64: ...sario 3 Verifique la presi6n de las Ilantas Yea VERIFICAR LA PRESlON DE LAS LLANTAS 4 Ajuste la altura de corte a posici6n media Coloque las aspas de la podadora de modo que apunten de un lado a otto Figura 38 5 Mida la distancia entre las puntas de las aspas exter nas y el suelo Figuras 37 y 38 Si hay una diferencia mayor a 1 8 3mm entre las medidas en cada lado proceda con el paso 6 Si la difere...

Page 65: ...a 1 Estacione el tractor en una superficie nivelada Desacople el PTO apague el motor y ponga el freno de mano Quite la Ilave 2 Use el brazo de la polea tensora K Figura 42 para lib erar la tensi6n en la banda y quitar la banda de tracci6n de la podadora F de la polea de PTO G 3 Quite la banda de las poleas restantes de la cubierta Nota No es necesario quitar la cubierta de la podadora 4 Instale la...

Page 66: ...om bustible de un motor mientras est en almacenamiento Para evitar problemas con el motor la instalaci6n de com bustible debe vaciarse antes del almacenamiento de 30 dias o m s Siga estas instrucciones Para proteger el motor se recomienda el use del estabi lizador de combustible Antes de arrancar la unidad despues de estar almacenada Verifique el nivel de todos los fluidos Verifique todos los elem...

Page 67: ...tuosas sucias o con entrehierro Limpie y ajuste a entrehierro o reemplace Jncorrecto Cableado suelto o roto Solenoide o motor de arranque defectuosos Interruptor del intercierre de seguridad defectuoso Filtro de aire obstruido El motor arranca difi cJl o no fun ciona bJen Ahogador sin colocar en la posici6n CLOSED cerrado durante el arranque del motor o el ahogador sin colocar en la posJci6n OPEN ...

Page 68: ...uando pode el _odadora es de lenta cesped aspecto tosco Velocidad demasiado alta Disminuya la velocidad Las aspas estAn desafiladas Afile o reemplace las aspas Vea la Secci6n de Mantenimiento Banda de tracci6n de podadora se barre Limpie o reemplace la banda segOn sea necesario pot que tiene aceite o estA desgastada Las aspas no estAn debidamente arian Vea Verificar Ajustar Aspas de Podadora en la...

Page 69: ...RepairParts PTS 1 ...

Page 70: ...Frame Body Seat Group ZTS 7500 NOTE Unless noted otherwise use the standard hardware torque specification chart 51 3 4 3 52 58 57 1 I I I l 49 48 36 6 14 11 13 12 J 22 jf 23 3O PTS 2 ...

Page 71: ...6 18 x 3 4 1 DECK Seat 8 SCREW Truss Head Torx Drive 1 4 20 x 3 4 1 PLATE Pod Control 3 RIVET Pop 1 SCREEN Seat Deck 6 CAPSCREW Hex Washer Head Taptite 1 4 20 x 1 2 1 SHROUD Rear 1 SPACER Powdered Metal 22HP Models Only 1 SUPPORT Seat Deck 20HP Models 1 SUPPORT Seat Deck 22HP Models 10 NUT Hex Flange Whiz Lock 5 16 18 1 DUCT Air Inlet 20HP Models 1 DUCT Air Inlet 22HP Models 12 CAPSCREW Hex Head W...

Page 72: ...Frame Body Seat Group ZTS 7500 NOTE Unless noted otherwise use the standard hardware torque specification chart 51 3 4 3 52 58 57 1 I I I l 49 48 38 6 14 11 13 12 J 22 jf 23 3O PTS 4 ...

Page 73: ...r Head Taptite 5 16 18 x 3 4 1 BRACKET Footrest Support 2 NUT Speed Lug Type 1 4 20 2 NUT Hex Flange Whiz Lock 1 4 20 1 NUT Hex Flange Two Way Lock 1 2 13 1 SPACER 1 HOOK WASHER ASSEMBLY 2 NUT Push 1 4 2 CAP Hub 2 CARRIAGE BOLT 1 4 20 x 3 4 1 PANEL Footrest 1 PAD Footrest Front 1 PANEL Front 2 SPACER 2 SPACER 2 PIVOT Hood 2 PIN Quick 2 CAPSCREW Hex Washer Head Taptite 5 16 18 x 1 4 NUT Speed Lug T...

Page 74: ...art 3 5 Apply end of foam under seat deck support and to miss plastic air filter cover and retatiing screen 5 9 8 ___ II 1 __ 10 Tie both throttle and clutch _ cables to seat support ue the four engine mounting bolts to 24 36 ft tbs or 32 5 48 8 Nm Refer to Electrical Group 12 for the forth Engine Capscrew PTS 6 ...

Page 75: ...10 1 MUFFLER 1 SHIELD INSULATION ASSEMBLY Muffler Heat Top 1 SHIELD Muffler Heat Side 1 CAPSCREW Hex Head 5 16 18 x 1 2 G5 1 CAPSCREW Hex Flange Whiz Lock 5 16 18 x 1 1 4 G5 2 NUT Hex Flange 5 16 18 1 CONTROL Throttle 1 SEAL Foam 1 TIE Self Locking 1 HOSE Oil Drain 4 CAPSCREW Hex Washer Head Taptite 3 8 16 x 2 1 PULLEY 1 KEY Parallel 1 CLUTCH Electric OGURA 1 WASHER Hex 1 LOCKWASHER Spring 1 CAPSC...

Page 76: ...der seat deck support and to miss plastic air filter cover and rotatiing screen NOTE Torque the four engine mounting bolts to 24 36 ft Ibs efer to Electrical Group for the forth Engine j _ 12 Capscrew I NOTE Apply anti seize _r_ _ I compound to crankshaft _ I before installing pulley _ 1_ Tie clutch wire to clulch away from _ _ _ _ belt pully eg_ 18 _______Torque Capscrew to 45 55 ft Ibs Note Oren...

Page 77: ...0 E1 1 ENGINE 22HP Briggs Stratton Model 40H777 Type 0116 E1 1 MUFFLER 1 SHIELD Heat Muffler Side 1 SHIELD Heat Muffler Top 1 SHIELD Heat Throttle 4 CAPSCREW Hex Head Whizlock 1 2 20 x 5 8 1 LUG NUT Speed 1 2 20 4 CAPSCREW Hex Washer Head Taptite 5 16 18 x 1 2 1 CONTROL Throttle 1 SEAL Foam 1 HOSE Oil Drain 4 CAPSCREW Hex Washer Head Taptite 3 8 16 x 1 1 2 1 PULLEY 1 KEY Parallel 1 CLUTCH Electric...

Page 78: ...ification chart 42 Black 4 Apply 9 Rod Grease _ 3 6 Control Rods Ref Nos 5 and 9 to be positioned with bends toward centefline of unit 6 3 5 Apply Grease Yellow Rod 5 Apply Grease 45 90 degree elbow to be adjusted 65 6 _ 3 from center line 13 _ 65 5 _ Torque to _ _ x t60 _2tO in Ibs 35 52 54 56 PTS 10 ...

Page 79: ...RO SEAL KIT 2 BOLT Shoulder 7 16 14 G5 1 ROD Control R H 2 SPACER 2 CAPSCREW Hex Head 7 16 14 x 8 G5 4 WASHER 7 16 1 TRANSMISSION Hydro Gear L H 2 NUT Hex Flange 7 16 14 Two Way Lock 7 NUT Hex Flange 5 16 18 ESNA 1 SUPPORT Center Transmission 4 CAPSCREW Hex Head 5 16 18 x 2 3 4 G5 1 FRAME ASSEMBLY Carrier Transmission 1 ROD Actuator R H E Coat 1 CLIP Rod End Clevis L H 2 CAPSCREW Hex Head 1 2 13 x...

Page 80: ...fication chart 42 Black 4 Apply 9 Rod Grease _ 3 6 Control Rods Ref Nos 5 and 9 to be positioned with bends toward centefline of unit 6 3 5 Apply Grease Yellow Rod 5 Apply Grease 45 90 degree elbow to be adjusted 65 6 _ 3 from center line 13 _ _ 65 5 _ Torque to _ _ x t60 _2tO in Ibs 35 52 54 56 PTS 12 ...

Page 81: ... 1 58 1735483SM 2 ZTS 7500 DESCRIPTION NUT Hex Head Center Lock PULLEY 4 5 Transmission FAN 6 Transmission CAPSCREW Hex Head Transmission PARKING BRAKE ARM ASSEMBLY Transmission L H or R H HUB REPLACEMENT KIT HUB EZT Transmissions NUT EZT Transmissions ARM Control Kit L H ARM Control Kit R H SPRING Extension Used only on Hydro Gear P N ZC AHBB 2A7B 1DPX and ZC DHBB 2A7C 1 DPX Footnotes PTS 13 ...

Page 82: ...rd force measured 1 1 above bottom of foam grips both sides 17 e i 16 15 14 33 6 12 11 10 I I I 21 42 37 28 29 27 48 3 2 34 16 4 Frame 27 16 _ _ 29 29 l 25 Handlebarsout locked compress brakespring to 3 length Brakearm to befully nested in gearteeth 45 43 4 31 7 16 27 i 4 2t 22 2 3 4 t 48 20 7 47 16 7 8 29 4O 17 PTS 14 ...

Page 83: ...ange 5 16 18 ESNA 1 BRACKET L H Mounting Handle Pivot 2 CLIP Brake 2 BRACKET L Switch 2 CARRIAGE BOLT 5 16 18 x 1 G5 2 CARRIAGE BOLT 5 16 18 x 1 3 4 G5 1 BRACKET Tube Mount L H 4 LOCKWASHER Spring 5 16 4 SCREW Truss Head Torx Drive 5 16 18 x 7 8 6 WASHER 5 16 2 CLAMP Saddle Snow Handle E Coat 2 TUBE Handle 2 GRIP Foam Handle 2 COVER Lower Handle 6 BOLT Carriage 5 16 18 x 1 1 4 4 CAPSCREW Hex Head ...

Page 84: ...rd force measured 1 1 above bottom of foam grips both sides 17 e i 16 15 14 33 6 12 11 10 I I I 21 42 37 28 29 27 48 3 2 34 16 4 Frame 27 16 _ _ 29 29 l 25 Handlebarsout locked compress brakespring to 3 length Brakearm to befully nested in gearteeth 45 43 4 31 7 16 27 i 4 2t 22 2 3 4 t 48 20 7 47 16 7 8 29 4O 17 PTS 16 ...

Page 85: ...Controls Group REFNO PARTNO 47 1960694SM 48 1925003SM QTY DESCRIPTION 1 NUT Hex Flange 1 4 20 ESNA 2 SCREW Hex Washer Head Taptite 1 4 20 x 1 2 ZTS 7500 Footnotes PTS 17 ...

Page 86: ...e switchto cable 11 _ _ connector body i 13 14 _ _ _ I 12 2 Headlight Switch Optional __ 10 Tie Harness to throttle 30 cable 1 t 16 15 1 1 19 31 20 Clip harness to seatpan Headlight Opllonal Eleclric Clutch 21 To Engine 18 Block 35 33 27 TOEngine TOStarterBolt on Engine 7 t Tie cables _ to Strap 10 i 24 28 29 23 25 PTS 18 ...

Page 87: ...t of Two Keys 1 METER Hour Digital with Oil Lube Alarms 1 PLUG Hole 1 SWITCH PTO Push Pull 4 TIE Self Locking 1 SWITCH Push Button Seat Switch 1 BRACE Battery 1 STRAP Black 1 BATTERY 12 Volt 6 Cell 340 Amps 2 CAPSCREW Hex Head 1 4 20 x 3 4 G5 2 WASHER 1 4 2 LOCKWASHER Spring 1 4 2 NUT Hex 1 4 20 1 BOOT Insulator 1 CABLE 6 x 10 2 Ring Terminals 1 CABLE 6 x 15 2 Ring Terminals Briggs Stratton 1 CABL...

Page 88: ...Wheels Tires Group ZTS 7500 NOTE Unless noted otherwise use the standard hardware torque specification chart 2 3 Torque to 44 55 ft Ibs or 59 4 74 8 Nm PTS 20 ...

Page 89: ...5020601SM 8 7 1726382SM 2 8 1713167SM 4 9 2812808SM 2 10 1611710SM 2 11 2860202SM 2 DESCRIPTION WASHER NUT Hex Lock PAL 3 4 20 CAP Hub WHEEL TIRE ASSEMBLY Rear VALVE STEM CAP NUT Hex Lug 1 2 20 WHEEL TIRE ASSEMBLY Front BUSHING Wheel FITTING Lube RING Klipring for 3 4 Shaft WASHER 3 4 ZTS 7500 Footnotes PTS 21 ...

Page 90: ...Decals Group ZTS 7500 NOTE Unless noted otherwise use the standard hardware torque specification chart 4 2 1 15 14 10 REARVIEW 11 12 12 14j 15 PTS 22 ...

Page 91: ...M 1 DECAL 15 1722790SM 1 DECAL 16 1704277SM 1 DECAL 17 1732438SM 1 D ECAL DESCRIPTION DECAL Ignition Switch DECAL Seat Deck Stripe R H Engine Do Not Remove Foam Seal Seat Deck Stripe L H ZTS 7500 1942 ZTS 7500 2044 ZTS 7500 2250 CRAFTSMAN Panel Upper Operation Panel Lower Warning Danger Icon Indicator Tracking Transmission Release Valve Height of Cut Danger Do Not Put Hands Feet in Mower OPEl Cert...

Page 92: ...nless noted otherwise use the standard hardware torque specification chart 2 PTO Clutch ARBOR PULLEY MOVABLE IDLER 5 PULLEY 6 ARBOR DRIVE PULLEY X_ F XED IDLER MOVABLEIDL _ I PULLEY PULLEY _ ARBOR DRIVE PULLEY ARBOR DRIVE PULLEY 29 9 3 10 11 32 25 PTS 24 ...

Page 93: ...NG 13 2812808SM 1 FITTING Lube 1 4 20 Tapered 14 1657242SM 1 SPACER Hardened 15 1674669SM 1 SPACER Hard Case 16 1960268SM 1 CARRIAGE BOLT 3 8 16 x 1 1 4 G5 17 1718561SM 1 LEVER ASSEMBLY Idler Includes Ref Nos 12 19 18 1724387SM 1 PULLEY Idler 19 2821133SM 1 FITTING Lube 1 4 Drive 20 1924356SM 3 WASHER 3 8 21 1656936SM 1 SPRING Extension 22 1701159SM 1 SPACER 23 1921319SM 1 WASHER 1 4 24 1933958SM ...

Page 94: ...44 50 Mower Deck Height Adjustment Group ZTS 7500 NOTE Unless noted otherwise use the standard hardware torque specification chart 43 42 45 41 42 4O 24 21 20 25 26 27 PTS 26 ...

Page 95: ...T ASSEMBLY Gauge Wheel 1 TRUNNION 1 1 4 1 WASHER Detent 1 PIN Spring 2 WASHER 9 16 1 TRUNNION 1 1 4 1 FITTING Lube 1 CRANK Height Adjustment 1 KNOB Spinner Soft 1 NUT Push 2 CAPSCREW Hex Head 5 16 18 x 1 1 4 G5 1 BRACKET Height of Cut 1 ARM Rear 1 NUT Hex Whiz Lock 5 16 18 1 ARM ASSEMBLY Roller Bar 50 1 ARM ASSEMBLY Roller Bar 44 2 CAPSCREW Hex Head 3 8 16 x 1 G5 2 LOCKWASHER Spring 3 8 2 SPACER S...

Page 96: ...44 50 Mower Deck Height Adjustment Group ZTS 7500 NOTE Unless noted otherwise use the standard hardware torque specification chart 43 42 45 41 42 4O 24 21 20 25 26 27 PTS 28 ...

Page 97: ...44 50 Mower Deck Height Adjustment Group REF NO PART NO QTY DESCRIPTION 44 1709195SM 1 SPACER 45 1611705SM 1 SPACER ZTS 7500 Footnotes PTS 29 ...

Page 98: ...Group ZTS 7500 NOTE Unless noted otherwise use the standard hardware torque specification chart Torque Nuts 3 to 55 75 Ft Lbs 41 17 39 42 40 _ 1 2 2O 27 Torque Capscrews to 45 55 Ft Lbs or 61 75 N M 18 17 19 20 21 22 23 24 25 PTS 30 ...

Page 99: ... 64 2 HUB Serrated 35 64 3 HOUSING Arbor Top 3 BEARING Ball 3 SPACER Bearing Sleeve 3 SPACER Tube 3 GASKET Foam 3 BEARING Ball 3 HOUSING ASSEMBLY Arbor Bottom with Lube Fitting 3 FITTING Lube 1 4 Drive 1 COVER Arbor 27 CAPSCREW Hex Washer Head Taptite 5 16 18 x 3 4 G5 1 HOUSING ASSEMBLY 44 Mower Deck 1 HOUSING ASSEMBLY 50 Mower Deck 3 WASHER Cup 2 SHAFT Arbor with Extruded Washers short 3 SHIELD G...

Page 100: ...Group ZTS 7500 NOTE Unless noted otherwise use the standard hardware torque specification chart Torque Nuts 3 to 55 75 Ft Lbs 41 17 39 42 40 _ 1 2 2O 27 Torque Capscrews to 45 55 Ft Lbs or 61 75 N M 18 17 19 20 21 22 23 24 25 PTS 32 ...

Page 101: ...44 50 Mower Deck Housing Arbor Group REF NO PART NO QTY DESCRIPTION 44 1920397SM 3 NUT 1 4 20 ESNA ZTS 7500 Footnotes PTS 33 ...

Page 102: ...Kohler Engine Parts ZTS 7500 Model No 107 27772 25 _ _ 26 16 Crankcase Group 2 lO 15 Oil Pan Lubrication Group 3 14 _2 6 _ _ f Head Valve Breather 3 Group 4 17 _12 5 3 3 18 Crankshaft Group 1 ...

Page 103: ...asher thrust Lever assembly cam 2 Includes 23 Screw shoulder Gear assembly cam Includes 25 27 Spring ACR Weight ACR Washer thrust ACR OiL PAN LUBRICATION Group 3 1 20 040 02 S Kit dipstick assembly Includes 2 20 153 01 S 20 009 03 S 4 25 139 60 S 5 52 050 02 S 6 20 041 01 S 7 20 096 02 S 8 20 041 02 S 9 20 144 03 S 10 20 310 03 S 11 12 380 01 S 12 M 545013 S 13 M 851030 S 14 20 032 01 S 15 25 155 ...

Page 104: ...Kohler Engine Parts ZTS 7500 Model No 107 27772 ignition Electrical Group 5 17 15 11 7 8 Blower Housing Baffles Group 6 2 Starting System Group 7 2 t ...

Page 105: ...14 S Decal 20 HP SV600 25 113 39 S Decal clear lamination STARTING SYSTEM Group 7 1 20 098 01 S Starter assembly inertia drive 2 25 100 31 S Nut hex serrated flange 2 FUEL SYSTEM Group 8 1 20 041 07 S 2 20 265 01 S 3 M 651020 S 4 20 853 14 S 5 12 041 01 S 6 12 041 02 S 7 20 072 03 S 8 M 641060 S 9 20 086 11 S 10 20 126 02 S 11 24 393 16 S 12 M 545010 S 13 25 237 14 S 14 25 050 22 S 15 52 353 20 S ...

Page 106: ...Kohler Engine Parts ZTS 7500 Model No 107 27772 Air intake Filtration Group 10 Q Exhaust Group 11 1 3 2 15 10 Exhaust Controls Group 9 8 2 ...

Page 107: ...8x16 Screw lobed sckt M6x1 0x20 2 Linkage choke single wire Spring speed control 2 Screw thread forming M4x0 7x25 Lever governor Bolt round head 1 4 20x1 Washer lock 1 4 Nut hex flange 1 4 20 Spring governor Bushing throttle linkage Linkage throttle Bushing linkage retaining Spring linkage AiR INTAKE FILTRATION Group 10 1 20 096 04 S Cover air cleaner 2 25 341 04 S Knob cover 2 3 20 083 02 S Eleme...

Page 108: ...I 168_ 1330 REPAIR MANUAL i 1036 EMISSIONS LABEL I 1058 OWNER S MANUAL 27 C_ 523 842 525 __ 287_ 524 220 1035 266 267 1j 968 445 967 1329 REPLACEMENT ENGINE 865B 1026A 750 16_ o 1017 562 9 691 O 20 24 _ 1267 8ss 865 _ _ 447A 437 1027 654 501 163 B 617 _ 64 __ 89 ...

Page 109: ... 00 79 231 108 211 209 _ 278 562 914 2 1169 _ _ _ I 418__ 1128_ 672 _ h_ 131 150 _ J __j_ _ _ 130 95 d1124 lO4111_ _l 672_p 276 1123 _ 105 1127 _ _ J_ 163 _L 16o1_J 633 967 61_ 5521_ 562A 8 742 _ 404 552A 691 977 CARBURETOR GASKET SET 163_ 672_ 501124 1370 633 163 B _ 106_ _j 136 104 _ _ 137 _ 1127 k J 276 ...

Page 110: ...rts ZT 7500 Model No 107 27774 1005 B 6_Z 334 _ 1119_ 526 501 1095 VALVE GASKET SET 163 sss_ 1022 358 ENGINE GASKET SET 573 789A 883 405 1054 3 163 7 691 20 943 0 9_ 842 _ _ 524 __ o o 12o 883 sss _ 1022 48 544 801 311 797A 597 ...

Page 111: ...20 E 1 Short Block Used on type 40H777 0116 E1 Manifold Intake Gasket Intake Stud Carburetor Screw Intake Manifold 73 74 75 89 95 98 104 105 108 117 117A 121 125 130 131 133 135 137 141 142 146 150 163 165 187 187A 188 192 2O9 209 211 212 213 216 219 22O 222 227 231 24O 25O 252 265 267 276 278 287 304 305 309 310 311 332 333 334 337 358 363 383 385 691055 698425 691056 91488 690718 699721 694918 6...

Page 112: ...l Spark Plug Adapter Air Cover Air Guide Cover Air Guide Cover Air Guide Seal Valve Wire Connector Alternator Gasket Exhaust Screw Rocker Cover RER PART NOTES 918 694000 929 695239 929A 691003 943 690589 947 841546 965 499613 967 273638s 968 790096 975 791232 977 792456 987 691000 G_ 1005 698760 1013 690954 1017 690770 1022 690971 1023 499899 1023A 499600 1024 499054 1026 690981 1026A 690982 1027 ...

Page 113: ... 3 27 3 1 31 3 5 66 7 6 76 8 6 11 15 0 12 16 3 20 27 2 23 31 3 30 40 8 35 47 6 50 68 0 55 74 8 65 88 4 75 102 0 00 122 4 100 136 166 217 6 186 244 8 140 190 4 155 210 8 226 299 2 246 326 4 30 31 43 49 8 10 17 19 30 35 56 55 75 90 110 126 156 180 260 306 406 440 586 640 NOTES SAEGrade 8 Nm _ Ibs Nm 3 4 41 4 6 3 5 43 4 9 4 9 60 6 8 5 5 68 7 7 10 9 12 16 3 13 6 14 19 0 23 1 25 34 0 25 8 27 34 0 40 8 ...

Page 114: ...raftsman fue dise_ado y fabricado para a_os de operaci6n confiable Pero come todos los productos es posible que cada cierto tiempo requiera de reparaciones Ahf es donde tener un Acuerdo de Protecci6n de Reparaciones puede ahorrarle dinero y contrariedades Compre un Acuerdo de Proteccion de Reparaciones ahora y prot jase usted mismo de molestias y gastos inesperados Aqui ester Io que incluye el Acu...

Page 115: ...t and electronics call or go on line for the location of your nearest Sears Parts Repair Center 1 800 488 1222 Call anytime day or night U S A only www seare com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR sM 1 888...

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