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6

HIGH SPEED DIRECT LIQUID RECOVERY

The following is recommended to maximize recovery rates;

A. Use the shortest length of 1/4” ID refrigeration hose on the suction side and discharge 

side of the unit.

B. If the refrigerant is clean, remove all suction side filters, screens, etc...

C. Remove all Schrader type valve cores and any valve depressors from the hoses and 

service valves.

D. Use an evacuated DOT tank.

E. Install a hose between the DOT recovery tank and vapor service valve on the A/C system 

being serviced. (See Diagram - 2)

F.  Use 90lb DOT recovery tank or larger to minimize tank change over. 

1.  Connect the unit as shown in Diagram - 2. The technician will need to use a refrigerant 

manifold (with sight glass) and two spare hoses. The manifold should be connected 

between the unit being serviced and the TR19 IN port. Connect a refrigerant hose from the 

TR19 OUT port to an evacuated DOT recovery tank liquid valve. Connect another refrigerant 

hose from the DOT tank vapor port to a service port of the unit being serviced.  
Note: The recovery tank must be rated for (38 bar) 550 PSI.

2.  Open both the vapor and liquid valves on the DOT recovery tank.

3.  Keep the manifold valves closed at this time.

4.  Push the main power switch “ON”.

5.  Once unit has started, open the LO manifold valve on the manifold to start the liquid 

refrigerant flow to the TR19. Monitor the liquid refrigerant flow in the manifold sight glass. 
Note: The TR19 is designed to directly recover large amounts of liquid refrigerant. If 

during vapor recovery process the compressor begins to make a slugging or hammering 

noise, meter the incoming liquid refrigerant by closing the low side manifold valve until 

the noise subsides.

6.  Once liquid refrigerant is no longer present in the manifold sight glass, close the DOT 

recovery tank vapor valve. This will transition the unit into direct vapor recovery.

7.  Allow the TR19 to run continuously. When a 10” hg. vacuum is observed on the low side 

manifold gauge, close both the LO & HI side manifold valves off.

8.  If the pressure on the LO side manifold gauge starts to rise, open LO side manifold valve 

and restart the TR19. lf the LO side manifold gauge remains in a vacuum, close all tank, 

manifold and hose valves. Remove discharge hose from TR19 outlet port. Recovery and 

Self-Clearing are now complete.

Diagram 2 - High Speed Direct Liquid Recovery

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Summary of Contents for Tech-Set TR19 Series

Page 1: ...EEN VERIFIED BY UNDERWRITERS LABORATORIES INC TO MEET EPA S MINIMUM REQUIREMENTS FOR RECOVERY EQUIPMENT INTENDED FOR USE WITH ALL SYSTEMS CONTAINING REFRIGERANTS FROM ARI740 98 CATEGORIES III IV AND V UL CONTROL NUMBER 2HA5 Evaluated for performance in accordance with Sec 608 of the Clean Air Act Feb 29 1996 using AHRI 740 98 test methods www com information itm com 1 800 561 8187 ...

Page 2: ...filter Weighs less than 19 lbs Special cooling system design improves compressor longevity Efficient suction and discharge valve design for faster recovery Durable crankshaft design for improved reliability Unique head design for superior performance Patents pending CONTENTS KEY FEATURES Key Features 2 General Safety Instructions 3 Specifications 4 Unit Layout 4 Direct Vapor or Liquid Recovery 5 H...

Page 3: ...nal protective equipment such as safety goggles and gloves When disconnecting any hose please use extreme caution WARNING TO REDUCE RISK OF FIRE Avoid use of an extension cord because extension cord may overheat If you must use an extension cord use 10 awg minimum WARNING Avoid breathing refrigerant vapors and lubricant vapor or mist Breathing high concentration levels may cause heart arrhythmia l...

Page 4: ...r Consumption 500 W High Pressure Shut Off 550 psig Auto Reset 550 psig Auto Reset 525 psig 38 bar Manual Reset Refrigerants ARI740 Class III R 12 R 134a R 401C R 406A R 500 R 12 R 134a R 22 R 401A R 401B R 401C R 402A R 402B R 404A R 406A R 407A R 407B R 407C R 407D R 407E R 407F R408A R 409A R 410A R 411A R 411B R 412A R 500 R 502 R 507A R 509A ARI740 Class IV R 22 R 401A B R 402B R 407C D E F R...

Page 5: ...ted DOT recovery tank vapor valve Note The recovery tank must be rated for 38 bar 550 PSI 2 Open the vapor valve on the DOT recovery tank 3 Keep the manifold valves closed at this time 4 Push the main power switch ON 5 Once unit has started open both HI LO manifold valves to start the refrigerant recovery flow Note The TR19 is designed to directly recover large amounts of liquid refrigerant If dur...

Page 6: ... vapor and liquid valves on the DOT recovery tank 3 Keep the manifold valves closed at this time 4 Push the main power switch ON 5 Once unit has started open the LO manifold valve on the manifold to start the liquid refrigerant flow to the TR19 Monitor the liquid refrigerant flow in the manifold sight glass Note The TR19 is designed to directly recover large amounts of liquid refrigerant If during...

Page 7: ...d connect from the TR19 IN port to the DOT recovery tank vapor valve The other spare hose should connect from the TR19 OUT port to the vapor service port on the system being serviced Note The DOT recovery tank must be rated for 38 bar 550 PSI 2 Close the manifold LO side valve Open the manifold HI side valve Open the DOT recovery tank s liquid valve 3 Push the main power switch ON 4 Open the DOT r...

Page 8: ...ance The TR19 is equipped with a 100 mesh screen filter This filter should be checked periodically A partially clogged filter will slow recovery rate Check filter cartridge as follows 1 Use a 5 8 socket or boxed end wrench to remove IN port as shown in Figure 1 2 Remove suction port filter cartridge as shown in Figure 2 3 Clean cartridge or replace with new cartridge CPS CRXF3 4 Inspect O ring Re ...

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