CPS CR500 Series Operation Manual Download Page 7

7

TROUBLE SHOOTING CHART

PROBLEM: The unit will only pull down to 0 pressure or a slight vacuum.
SOLUTION: 
Remove refrigerant hose from Suction port. Place a cap on this port:
1.

If the unit pulls a vacuum, then the low side leak is somewhere between the

refrigerant hose and the equipment being recovered.

2.

If the unit does not pull a vacuum, then suspect an internal low side leak on

the CR unit.

PROBLEM: The unit starts for a few minutes, then shuts-off.
SOLUTION: 
The high pressure switch has activated. Make sure the discharge
valve is open. Make sure the recovery tank valve(s) are open. Check for any
other restrictions on the discharge port of the unit. Correct restriction. Restart
the unit.

PROBLEM: The unit does not start and the thermal circuit breaker activates.
SOLUTION: 
If the unit fails to start, open the suction valve and rotate the center
valve to the “SELF-CLEARING” position for 5-10 seconds. Then rotate back to
the “RECOVERY” position. Reset circuit breaker. Push the START switch.

PROBLEM: The unit recovers at a very slow pace.
SOLUTION: 
Check the suction port filter. Replace or clean.

HELPFUL HINTS

If the refrigerant to be recovered is from equipment with high contamination

levels of acid, moisture, etc.… it is recommended to utilize an in-line filter
drier placed before the suction port of the CR600 unit. An Alco EKO52 or
equivalent filter drier would provide adequate protection.

If large amount of liquid refrigerant (greater than 70lbs.) are present, it would

be recommended that Liquid Push-Pull method be performed first, then
follow by Direct liquid or vapor recovery.

A ball valve or an anti-blow fitting should be used on the end of the discharge
hose. This will prevent unnecessary loss of recovered refrigerant. It will also
protect the user from liquid refrigerant contact. Read General Safety instruc
tions on refrigerant contact.

• When recovering refrigerant under low ambient temperature conditions, add

heat o devices such as receivers, accumulators, etc.... to help vaporize the
refrigerant. This will greatly speed up the recovery process.

Learn more about automotive A/C tools and equipment we have.

Summary of Contents for CR500 Series

Page 1: ...equipment has been certified by Underwriter Laboratories UL to meet or exceed EPA regulations per ARI 740 95 for refrigerants 12 134a 22 500 and 502 See Specifications for a complete list of refrigerants OPERATION MANUAL TO BE OPERATED BY QUALIFIED PERSONNEL ONLY ...

Page 2: ...ry Additional features include EXTREMELY LIGHTWEIGHT unit weighs less than 20 lbs 9 1 kg HIGH PERFORMANCE integrated fan ON THE RUN SELF CLEARING VALVE No need to turn the unit off when switching from recovery to self clearing BUILT IN FILTER located under intake port No dangling filters to damage FILTER CARTRIDGE can be easily cleaned or replaced R 410A COMPATIBLE Special high pressure unit desig...

Page 3: ... recover flammable refrigerants CAUTION all hoses may contain liquid refrigerant under pressure Contact with refrigerant may cause frostbite or other related injuries Wear proper personal protective equipment such as safety goggles and gloves When disconnecting any hose please use extreme caution CAUTION avoid breathing refrigerant vapors and or lubricant mist Exposure may irritate eyes nose throa...

Page 4: ...ge 0 to 800 psig 0 5 5 mPa 0 to 800 psig Filtration Cleanable 100 mesh screen integrated into Suction Port Shut off Valves Both Suction and Discharge manifold ball valves Construction Heavy gauge aluminum chassis with High Density Polyethylene Case Overload Protection 10A thermal circuit breaker 5A thermal circuit breaker High Pressure Shut off 550 psig Refrigerants R 12 R 134a R 401C R 406A R 500...

Page 5: ...covery Tank 3 Open DISCHARGE valve on CR unit 4 Rotate the center valve to the RECOVERY position 5 Turn power switch to ON position 6 Once unit has started open the SUCTION valve on the CR unit to start the refrigerant flow NOTE If liquid refrigerant is present a hammering sound will come from the compressor Use the SUCTION valve to meter or regulate the incoming refrigerant until the hammering so...

Page 6: ...t as shown in Figure 1 2 Once loose remove the suction port filter cartridge assembly is shown in Figure 2 3 Either clean the current cartridge or replace with new cartridge Item NO CRXF3 4 Inspect O RING RE LUBRICATE with compressor oil or equivalent 5 Place filter back into suction port fitting 6 Hand tighten this assembly back onto the CR unit 7 Use a 7 8 socket or boxed end wrench to tighten 1...

Page 7: ...t breaker Push the START switch PROBLEM The unit recovers at a very slow pace SOLUTION Check the suction port filter Replace or clean HELPFUL HINTS If the refrigerant to be recovered is from equipment with high contamination levels of acid moisture etc it is recommended to utilize an in line filter drier placed before the suction port of the CR600 unit An Alco EKO52 or equivalent filter drier woul...

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