CP CPM Instruction Manual Download Page 1

Instruction manual for spiral mixer mod. CPM80-200 

 

 
 
 

          

 

          

 

 
 
 
 
 

 

 

INSTRUCTION MANUAL 

 

 

 

AUTOMATIC SPIRAL 

MIXERS 80-200  

MODELS CPM, CPMel 

 

 

Summary of Contents for CPM

Page 1: ...Instruction manual for spiral mixer mod CPM80 200 1 INSTRUCTION MANUAL AUTOMATIC SPIRAL MIXERS 80 200 MODELS CPM CPMel...

Page 2: ...Qualification of personnel 12 Safeguards 13 Hazardous areas and residual risks 16 Machine specification 17 Technical specifications 17 Installation 18 Hazardous areas and residual risks during install...

Page 3: ...00 3 Trouble shooting 36 Qualification of the operator 36 Machine scrapping 38 Qualification of the operator 38 Disconnecting the machine 38 Disconnecting procedure 38 Residual risks after machine dis...

Page 4: ...on operation and mainteanance of the machine to which the manual refers The manufacturer declares that all the information container herein is in accordance with the technical and safety specification...

Page 5: ...tifying and avoiding possible danger PRINTING CONVENTIONS PSE Personal Safety Equipment Where N represents a generic number e g symbolic representation of a control or warning device e g buttons selec...

Page 6: ...1 5 Manufacturer identification details Via Perotti 5 25125 Brescia ITALY Tel 39 030 3581864 Fax 39 030 3581859 Mail cpspa cpspa it 1 6 Machine identification details Type AUTOMATIC SPIRAL MIXER MOD...

Page 7: ...rts and the parts subject to normal wear or deterioration due to external atmospheric or environmental agents nor does it cover any defects arising from poor or insufficient maintenance nor does it co...

Page 8: ...of the manual Read carefully the following chapters Charter 1 General information Charter 2 Safety Information Chapter 3 Machine specifications Chapter 5 Operator interface Consult the relevant chart...

Page 9: ...The machine is driver by electric energy which is converted into mechanical energy for the intended operations IMPROPER USE Improper use means any operation not expressly stated in the intended uses...

Page 10: ...Instruction manual for spiral mixer mod CPM80 200 10 Fig 1 2 Main parts of the machine...

Page 11: ...nably predicable linked to the machine operation conditions The complete documentation of the safety measures taken is container in the technical brochure of the machine kept at C P s p a The manufact...

Page 12: ...ho can carry out interventions on the machine Mechanical maintenance engineer qualified engineer able to operate the machine in normal conditions and with the machine guards open Able to carry out adj...

Page 13: ...evices to protect people from dangers which cannot be made sufficiently harmless through design FIXED AND MOVEABLE GUARDS All power transmission components are shielded by screw fastened guards in com...

Page 14: ...g tecniques which eliminate or reduce potential hazards for the operator without the operator having to actively intervene LIMIT SWITCH DEVICES The machine is equipped with the following limit switch...

Page 15: ...protection against personal injury caused by electrical discharge due to direct or indirect contact all in compliance with the CEI EN 60204 1 standards All electrical power parts are container in the...

Page 16: ...g the procedures indicated in this manual and by using the recommended personal safety equipment Protective gloves must be worn Protective footwear must be worn Protective overall must be worn Handlin...

Page 17: ...460 CPM 100 100 65 2 6 4 8 0 66 135 120 75 470 CPM 120 120 87 2 6 4 8 0 66 135 130 85 485 CPM 160 160 100 7 5 10 1 1 160 140 95 800 CPM 200 200 125 7 5 10 1 1 160 140 95 820 N B Same characteristics f...

Page 18: ...wing risks are present here Impact hazard for operator Crushing hazard The above PSE must be used by the operator DANGER During unloading hoisting and handling of the machine personnel must wear the a...

Page 19: ...those directly involved in the operations All operators should remain at safe distance in order to avoid being hit by the machine or any of its parts which may accidentally fall Before starting the li...

Page 20: ...sport inform the manufacturer immediately The manufacturer should also be informed if there are differences be tween the packing list and the goods that were actually delivered The machine and its equ...

Page 21: ...uld be covered with adequately sized waterproof tarpaulins If storage exceeds 3 months the box pallets should be stored inside sheltered from bad weather and protected from excessively high or low tem...

Page 22: ...main electricity supply Hydraulic connections The machine model CPMel has only one hydraulic connection The hose must have a fastening DANGER Be sure that the values of the main electricity supply co...

Page 23: ...dure Correct operation of the emergency stop button fig 2 3 pag 15 while the machine is working press the emergency button the machine should stop immediately Correct operation of the safety limit swi...

Page 24: ...ree position selector Left position clockwise bowl rotation Middle position no bowl rotation Right position anticlockwise bowl rotation Red mushroom button on a yellow background Emergency button When...

Page 25: ...ct the program Display and button To set the timer in phase 3 Display and button To select the automatic and manual cycle Button To start the automatic cycle Display and button To set the timer in pha...

Page 26: ...to picture 5 1 at pag 23 Connect the feeling cable to the electric connection and turn the main on off switch to position I Be sure the emergency button is not pressed Be sure that the protection grid...

Page 27: ...function the 1st speed when the selected time has passed the machine will pass to 2nd speed automatically The machine will stop when the cycle has ended With the protection grid open the only possible...

Page 28: ...water pressure 5 bar Minimum entry water pressure 1 bar Maximum dosing 999 9 l Dosing precision 1 Water delivery at 1 bar 25 l min Water delivery at 5 bar 55 l min Tension 12V C A Frequency 50 60 Hz P...

Page 29: ...a different program Program the quantity of water desired following the instructions of the previous paragraph Press the button the time of phase 1 will flash on the display characterized by the spir...

Page 30: ...phases it is sufficient to press the corresponding button and the display starts to flash Pressing the start button the corresponding phase start with the display counting the time Pressing stop the p...

Page 31: ...0 31 6 3 5 TEMPERATURE PROBE The display normally indicates the entry temperature of the water Pressing the button the word TEMP flashes on the display while the temperature indication measured by the...

Page 32: ...nt good working of the machine we suggest a periodic general cleaning In particular The machine must be cleaned after every working cycle Keeping the machine cleaned helps to maintain efficient the mo...

Page 33: ...CLEANED Weekly Control panel Monthly Motors Monthly Electrical parts Monthly Spare parts 7 2 Programmed maintenance We intend with programmed maintenance all those operations that can be fulfilled by...

Page 34: ...lt tensioning If the belt tension needs to be regulated proceed as follows Remove the head cover Loosen the four screws that sustain the motor without unscrewing them completely Restore the correct be...

Page 35: ...n the low left side on the rear of the machine To tighten the belts connected to the motor screw the bolt on the right the bolt on the left is to tighten the belts of the indirect drive from the motor...

Page 36: ...tructions described in this manual INCONVENIENT CPM SERIES POSSIBLE CAUSE REMEDY The spiral looses speed The head belts are loose Tighten the belts as explained in paragraph 7 3 The bowl looses speed...

Page 37: ...Call the technical assistance The writing Prob Err appears on the doser display The probe is broken Call the technical assistance The writing rEci Err appears on the doser display Electromagnetic dist...

Page 38: ...r any damage to people or things caused by parts of the machine used improperly for purposes different from those on the original machine 9 3 Disconnecting procedure Turn off the machine following the...

Page 39: ...graphs have been followed carefully there are no risks after the disconnection ATTENTION The machine has been built with non biodegradable material Take the machine to an authorised deposit for cleari...

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