COZY VC201A-H and Installation And Operating Instructions Manual Download Page 13

Page 13

Heat Shield

Junction
  Box

Speed
Control

Power
 Cord

Fan Switch
  Bracket

Blower
Housing

Mounting Tab

FIGURE A

CHB-3 BLOWER INSTALLATION - (OPTIONAL)

(STANDARD ON 70,000 BTU UNITS ONLY)

STEP 1. Run black wire and white wire that comes from bottom of junction box down through the heat shield.  See Figure A.
STEP 2. Insert junction box into opening in back of heater.  Attach using four #8x1/2” black screws provided.  See Figure A.
STEP 3. Attach fan switch to fan switch bracket using two #8x1/2” plated, Phillip head screws provided.  The 2” flange on the

bottom of bracket and terminals on the fan switch should be toward the back of the heater when properly installed.

STEP 4. Locate the two engagement holes in base of heater.  On a 35,000 Btu heater these holes are approximately 6-1/2” from the

back edge and right and left holes are 5-1/4” and 7-1/4” respectfully from the right side (as viewed from back of heater).  On
a 50,000 Btu heater the holes are approximately 10-3/4” from the back edge and right and left holes are 5-3/8” and 7-3/8”
respectfully from the right side.  Attach fan switch bracket to base using two #8x1/2” hex head screws provided.  This will
require a ¼” socket and ratchet.  See Figure A.

STEP 5. Locate the blower opening and mounting tab on the base of  the heater.  Insert the front flange of the blower housing under

the mounting tab, lower the back of the blower down onto the base aligning the clearance holes in the blower base with the
engagement holes in the heater base.  Secure the blower to the base with two #8 screws provided.  See figure A.

STEP 6. Connect black wire from junction box to right fan switch terminal.  See Figure B.
STEP 7. Connect white wire from junction box to white fan motor wire.  See Figure B.
STEP 8. Connect black wire from fan motor to left fan switch terminal.  See Figure B.
STEP 9. Turn variable speed control switch clockwise           (as viewed from front of unit) to “OFF”.
STEP 10.  Plug power cord into 115 V. grounded receptacle.
STEP 11.  Turn variable speed control switch counterclockwise             (as viewed from front of unit) from “OFF” to “HIGH”.  Blower

will now cycle on automatically when the switch temperature is met after the main burner comes on.  The blower will
continue to run for a short period after the main burner goes off.  Blower speed can be adjusted by setting the variable
speed control switch between high and low.

WARNING:  This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should

be plugged directly into a properly grounded three-prong receptacle.  Do not cut or remove the grounding prong from this
plug.

CAUTION:  Label all wires prior to disconnection when servicing controls.  Wiring errors can cause improper and dangerous

operation.  Verify proper operation after servicing.

BLACK

BLACK

WHITE

GREEN

MOTOR SPEED
    CONTROL

WHITE

BLACK

  FAN
SWITCH

MOTOR

“If any part of the original wire as suppied
with the appliance must be replaced, it
must be replaced with a wire of at least
a 105 degree C temperature rating.”

FIGURE B

Summary of Contents for VC201A-H and

Page 1: ...If you cannot reach your gas supplier call the fire department INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER WARNING Operation of this heater when not connected to a properly installed and maintained venting system or tampering with the vent safety shut off system can result in Carbon Monoxide CO poisoning and possible death RADIANT FRONT CL...

Page 2: ...erymarch Street Boston Massachusetts 02110 Canadian standards are available from International Approval Services 178 Rexdale Boulevard Etobicoke Ontario Canada M9W 1R3 The design of this appliance was certified to comply with ANSI Z21 11 1 vented room heaters and CAN1 2 1 M86 Installer must leave these instructions with the consumer have them complete and return the warranty card ROOM HEATER SPECI...

Page 3: ... switch when activated will extinguish the pilot flame If the homeowner experiences this problem the vent system must be checked and corrected NOTE An existing vent that has worked for years may not be adequate for todays design because of higher efficiency requirements resulting in lower stack temperatures The following is a list of possible causes and corrective actions POSSIBLE CAUSES CORRECTIV...

Page 4: ...guyed or braced if it extends more than five 5 feet above roof See Termination diagram above Firestop Support Assembly Vertical Vent Elbow Listed Appl Terminate vent at least 5 ft above draft hood CONNECTING THE VENT INTO AN EXISTING CHIMNEY SAFE See Venting NOTE Thismayresult intheventsafetyswitch shuttingdownthepilot dependingonsizeand drawofchimney FIGURE7A 1 4 UNSAFE FIGURE7B RECOMMENDED Use p...

Page 5: ...pply piping during any pressuretestingofthatsystematthetestpressureinexcess of psig Theappliancemustbeisolatedfromthegassupplypiping byclosingitsindividualmanualshutoffvalveduringany pressure testing of the gas supply piping system at test pressures equal to or less than psig LOCATION AND SPEICAL PRECAUTIONS Due to high temperatures the appliance should be located out of traffic and away from furn...

Page 6: ...st spaces cannot be blocked with insulation or other objects Each of these openings using vertical ducts shall have a minimum free area of one square inch per 4 000 btu hr of total input rating of all gas appliances See Figure B and C If horizontal ducts are used the minimum free area shall be one square inch per 2 000 btu hr of total input rating of all gas appliances Fresh make up air can also b...

Page 7: ...w sill is 22 on the 20 35 and 19 inches on the 50 70 models with a maximum horizontal extension of 18 inches The clearances around the air opening into the combustion chamber must be maintained and the burner must be kept clean Do not permit dust or dirt to accumulate here The other clearances previously mentioned must be maintained There must be adequate room provided and maintained around the he...

Page 8: ...s over lower front and swing bezel into position and secure with three screws MAIN BURNER ORIFICE This appliance was shipped from the factory with an orifice sized to give the correct gas input using the gas for which the heater was equipped There may be local conditions such as variation in gas pressure or BTU content of the gas which may be cause for a change in the orifice The gas company suppl...

Page 9: ...lean out hole 8 Clean the rear chamber by using bottlebrush through the vent tube openings 9 Replace combustion chamber burner and control Check all gas piping for leaks before lighting heater Repair service should be performed by qualified persons The heater should be inspected before initial use An annual cleaning of control compartment and safety performance check should be made by a qualified ...

Page 10: ...art of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS 1 STOP Read the information on the safety label 2 Turn temperature control knob to OFF or it s lowest position 3 Depress and turn gas control knob clockwise to OFF position 4 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the informa...

Page 11: ...lot 2 Clean burner ports do not enlarge ports 3 Low gas pressure 3 Check gas supply pressure See Gas Supply 4 Pilot decreases in size when main 4 Supply piping is inadequately sized Consult local gas burners come on utility or competent installer 5 Drafts around unit 5 Eliminate drafts 6 Pilot lighter door open causing 6 Close pilot lighter door disturbance of pilot flame 7 Improper venting 7 See ...

Page 12: ...CHART POOR HEATING RESULTS Cont d Burner won t light 1 Pilot flame too large or too small 1 Re adjust pilot flame using adjustment on combination control valves See Fig 1 1A 2 Defective combination control valve 2 Replace valve Pilot outage 1 Dirt in pilot orifice 1 Clean pilot orifice with air or solvent do not ream 2 Pilot lighter door open 2 Close pilot lighter door 3 Defective automatic pilot ...

Page 13: ...clearance holes in the blower base with the engagement holes in the heater base Secure the blower to the base with two 8 screws provided See figure A STEP6 Connect black wire from junction box to right fan switch terminal See Figure B STEP7 Connect white wire from junction box to white fan motor wire See Figure B STEP8 Connect black wire from fan motor to left fan switch terminal See Figure B STEP...

Page 14: ...ockedflue switch leavingitsendconnectedtotheblockedflueswitchandleavingenoughlengthtoreach the gas valve Strip 1 2 of the insulation from the cut end of the wire STEP 3 Connect one leg of thermostat wire to the TH PP terminal on the gas valve STEP 4 Connect second leg from the thermostat to the stripped wire coming from the blocked flue switch Secure this connection inside the heater cabinet STEP ...

Page 15: ... or Robertshaw components Page 15 50 43 51 47 44 46 53 45 49 42 48 REV 01 05 Mr Contractor we only sell parts through our wholesalers but the prices listed are for your convenience For prompt parts service contact the wholesaler from which you purchased your Cozy heater NOTE Parts schematic drawings on current models are shown at www cozyheaters com 29d 35 36 29b 29a 29c 29e 28a 28b 28c 32a 16 17 ...

Page 16: ...7113 30 90 VC Casing Bottom Trim 28b 45074 9 90 45564 12 00 45564 12 00 47114 14 00 VC Casing Center Trim w Clips 28c 45077 8 00 45567 9 90 45567 9 90 47117 12 00 VCR Bezel Assembly 29a N A N A 46060 63 80 46060 63 80 47610 69 10 VCR Upper Front Panel with Insulation 29b N A N A 46035 28 40 46035 28 40 47585 36 40 VCR Lower Front Panel 29c N A N A 46040 25 40 46040 25 40 47590 28 90 VCR Casing Upp...

Page 17: ...ath IF YOU SMELL GAS DON T LIGHT IT IF YOU CAN T LIGHT IT DON T FIGHT IT THIS IS NOT AN ADVERTISEMENT WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department In...

Page 18: ...all request such service directly from the installer If the user is unable to locate the installer the user should write directly to the manufacturer and the name of an alternative service source will be supplied The product safety registration card packed inside the appliance must be completed and returned to the factory THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIE...

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