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YOUR GAS CONTROL AND PILOT LIGHT

SYSTEM

Your gas control and pilot light system has a safety
device whose purpose is to shut-off the gas supply
to the appliance if the pilot light goes out.  If you
have trouble lighting the pilot or keeping it lit, it
may mean that this safety device is warning you
that there is a problem with your system.
Inspection and repairs or replacement must be
made by a trained gas service technician.

TAMPERING IS DANGEROUS

The pilot safety system may also not work if you
do not follow the lighting instructions carefully
or if you tamper with the gas control that you use
to light the pilot.  Tampering with the gas control,
particularly with tools, can damage the safety
mechanism in the control and can allow gas to
leak.  This can result in a fire or explosion causing
property damage, personal injury or death.

IF YOU SMELL GAS, DON’T LIGHT IT

IF YOU CAN’T LIGHT IT,

DON’T FIGHT IT!

THIS IS NOT AN ADVERTISEMENT

IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT

SYSTEM FOR HEATING EQUIPMENT

WHAT YOU DON’T KNOW CAN HURT YOU.

Your pilot light system has been designed for safe and reliable operation.  Although safety mechanisms are built-in, the
potential for hazard exists.  This information is intended to help you avoid these hazards.

WHAT TO DO IF YOU SMELL GAS  . . .

•••••

Do not try to light any appliance.

•••••

Do not touch any electrical switch; do not use any
phone in your building.

•••••

Immediately call your gas supplier from a
neighbor’s phone.  Follow the gas supplier’s
instructions.

•••••

If you cannot reach your gas supplier, call the fire
department.

Installation and service must be performed by a
qualified installer, service agency or the gas supplier.

Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.

CRITICAL SAFETY POINTS TO REMEMBER . . .

•••••

Your gas has been odorized so that you can smell
it.  Always smell around for gas before lighting your
appliance.

•••••

Sniff for L.P.-gas at floor level.  LP-gas is heavier
than air and may temporarily exist at floor level.

•••••

If you smell gas, do not attempt to light the pilot.
Do not cause a spark by turning on or off electrical
switches or appliances or by using the phone.  Turn
off the gas to the appliances and call your gas
supplier from another location.

•••••

If your gas control has gotten wet as the result of
flooding or other wetting, it must be replaced
immediately by a trained gas service technician.
Water can lead to damage of the internal safety
mechanism in the gas control and can create a
hazardous condition.

Page 21

Summary of Contents for HEDV403 and

Page 1: ...supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department INSTALLATION AND SERVICE MUST BE PER FORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER WARNING Operation of this furnace without the properly installed factory furnished vent system and vent cap could result in Carbon Monoxide CO poisoning and poss...

Page 2: ...SRECOMMENDEDINTHESEINSTALLATIONAND OPERATINGINSTRUCTIONS READTHESEINSTRUCTIONSTHOROUGHLYBEFOREINSTALLING SERVICING OR USING THE APPLIANCE IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS CONSULT LOCAL AUTHORITIES OTHER QUALIFIED INSTALLERS SERVICE AGENCIES THE GAS SUPPLIER OR THE MANUFACTURER MODEL INPUT GAS TYPE MAX WALL MIN WALL NO BTU HR WIDTH DEPTH HEIGHT CONN GAS Thickness Thickness HE...

Page 3: ...ame room with the wall furnace 14 Do not place clothing or other flammable material on or near the furnace 15 INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON THE WALL FURNACE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that...

Page 4: ...earance to inside corner 12 Inches 30 cm H Clearance to each side of center line extended above meter regulator assembly 3 Feet 91 cm within a hei 15 Feet 4 5m above the meter regulator assembly I Clearance to service regulator vent outlet 3 Feet 91 cm J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 12 Inches 30 cm K Clearance to a mecha...

Page 5: ...ood flooring the furnace shall be installed on a metal or wood panel extending the full width and depth of the furnace 5 The minimum clearance from the edge of the vent cap to any overhanging obstruction perpendicular side wall or corner of building is 12 See Figure 5 6 Vent cap must be located at least 9 from any opening that would allow combustion products to enter the building windows doors etc...

Page 6: ...vapors to be stored or used in the same area as the heater LOCATION 1 The wall furnace must be installed on an outside wall unless optional Kit No HEVK 5 is used 2 For most efficient performance locate furnace as centrally as possible in the area to be heated and where occupants may move about freely without coming into contact with the cabinet and within reach of a 115V wall outlet 3 If the furna...

Page 7: ... 1 2 gas supply line The gas line will enter the heater from the 5 spacing between the heater back and the wall b Install a drip leg in gas supply line immediately upstream from the gas connection to heater see local codes and provide a 1 8 N P T plugged tapping accessible for test gauge connection and a individual manual shut off valve The furnace and its individual shut off valve must be disconn...

Page 8: ...use mark collection box pipes and cut off 1 2 beyond outside wall d Slide vent cap pipes onto collection box pipes and push in until flange is flush against house Secure vent cap assembly to outside wall with a slight downward slope This will prevent water from entering and allow and condensation to drain Caulk around the edges of the vent cap mounting plate NOTE It may be necessary to build a met...

Page 9: ...er See Figure 9 c Slide heater to within approximately 5 from wall d Attach air intake hose to collector box outlet and burner box inlet with clamps provided See Figure 10 e Attach vent exhaust tube to exhaust pipe on collector box and draft inducer outlet on back of heater Secure with clamps provided See Figure 10 f GAS CONNECTION Make gas connection between manual shut off valve and furnace valv...

Page 10: ...all your gas supplier from a gas control which has been under water neighbor s phone Follow the gas supplier s instructions OPERATING INSTRUCTIONS 1 STOP Read the safety information above on 5 Remove front panel this label 6 Pull the gas control lever DOWN clockwise 2 Set the thermostat to lowest setting to OFF Do not force 3 Turn off all electric power to the appliance 7 Wait five 5 minutes to cl...

Page 11: ...nger and lift up from rear and back See Figure 13 10 Clean or replace as needed 11 Reinstall by reversing Steps 9 1 BURNER ORIFICE This appliance is orificed at the factory for elevations up to 2 000 ft If installed above 2 000 ft the BTU input must be reduced 4 per 1 000 ft See the following orifice chart for the proper orifice for a specific elevation SPECIFIC ELEVATIONS Page 11 NOTE THE FURNACE...

Page 12: ...on Verify proper operation after servicing WARNING THIS IS A GAS FIRED APPLIANCE KEEP THE AREA CLEAR OF GASOLINE AND OTHER FLAM MABLE VAPORS AND LIQUIDS ALL COMBUS TIBLE MATERIAL MUST BE KEPT CLEAR OF THIS AREA TO AVOID FIRE OR EXPLOSION Page 12 Gas Valve Pressure Switch Circulating Blower XFMR L 1 EAC LSPD Heat Hum M 1 M 2 Black White Draft Inducer White White Neutrals Flame Sensor Brown White Bl...

Page 13: ...ulating blower on 10 Gas valve closes NOTE If there is a mal 11 Combustion fan off function in any of the 12 Blower off above steps the sequence will stop at that point and HEATER NOW IN STAND BY MODE Page 13 SEQUENCE OF OPERATION HEDV403 4 Lockout t 10 sec IGNITION PROVED YES t 50 sec NO Blower On t X Thermostat is satisfied t x sec Burners Off t X 15 sec Combust Fan Off Blower Off t 0 THERMOSTAT...

Page 14: ... N 72610 orange silicone 90 elbow supplied with heater Secure with 2 hose clamp d Attach P N 41515 support brackets to wall Wall anchors not provided may be required Postion support brackets within 8 from side of trim kit and end of pipe Secure flex tubing and flocked tube to brackets using 2 hose clamps e Attach P N 41520 center bracket 2 1 2 from pipe end and insert flex tube through bracket Thi...

Page 15: ...el to wall and attach Part No 72604 Trim Kit where two bodies meet Install end cap Part No 41620 HECK 1 CONDENSATE KIT INSTRUCTIONS STEP 1 Attach condensate trap to back of heater using 2 8 screws provided as shown below End of trap should extend through back of heater and into bottom of condensate pan STEP 2 Remove and discard cap from bottom of draft inducer drain tube STEP 3 Connect 1 4 plastic...

Page 16: ...install Do not operate heater without filter in place Have the furnace checked cleaned and repaired by a qualified service person Check venting system and burner operation prior to use each year Follow a regular service and maintenance schedule for safe and efficient operation Do not obstruct combustion and ventilation air Examine the venting system as a routine part of the safety perfor mance che...

Page 17: ...t sensor attached to back of heater to re locate out of drafts hot or cold spots 3 Defective or sticking valve 3 Replace valve 4 Excessive gas pressure 4 Contact utility supplying gas 5 Defective or damaged sensor 5 Replace thermostat Incorrect gas 1 Gas input not checked 1 Re check gas input input 2 Clogged orifices 2 Clean orifices with a smooth wood toothpick do not enlarge Not enough heat 1 Fu...

Page 18: ...on a Turn to ON b Gas supply turned OFF b Open gas supply valve c Loose or damaged wire to valve c Connect or replace wire d Defective or dirty flame sensor d Replace or clean sensor 2 Pressure switch stuck closed Defective switch Replace switch 3 Pressure switch failed to close a Vacuum hose disconnected or damged a Reconnect or replace vacuum hose b Defective switch b Replace switch c Wire disco...

Page 19: ...43 41 40 39 38 42 31 47 27 26 50 25 24 23 22 21 20 49 30 53 29 28 32 8 9 10 11 12 13 14 15 16 17 18 54 19 5 51 44 45 6 5 4 3 7 2 1 Mr Contractor we only sell parts through our wholesalers but the prices listed are for your convenience For prompt parts service contact the wholesaler from which you purchased your Cozy heater NOTE Parts schematic drawings on current models are shown at www cozyheater...

Page 20: ...r unit 19 72156 3 40 72139 3 40 Manifold 20 72640 18 80 72640 18 80 Burner Box 21 41185 30 90 41185 30 90 Burner Box Top Gasket 22 72606 5 90 72606 5 90 Burner Box Top 23 41210 5 00 41210 5 00 Gas Valve 24 72540 77 30 72541 77 30 Gas Valve Bracket 25 41220 5 00 41220 5 00 Burner Box Mounting Gasket 26 72605 5 90 72605 5 90 Transformer 27 78069 23 50 78069 23 50 Control Board 28 72510 116 90 72510 ...

Page 21: ...built in the potential for hazard exists This information is intended to help you avoid these hazards WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department In...

Page 22: ...ll request such service directly from the installer If the user is unable to locate the installer the user should write directly to the manufacturer and the name of an alternative service source will be supplied The product safety registration card packed inside the appliance must be completed and returned to the factory THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED...

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