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8

  GAS FIRED VENTED 

FLOOR FURNACES

CUTTING THE FLOOR OPENING

Consult the specification chart on page 5 for the correct 

floor opening size for the floor furnace to be installed. 

Lay out the opening size on the floor by using masking 

tape or cutting a piece of cardboard to the opening size. 

The opening must be cut square. If you have determined 

that there is nothing under the floor to interfere with the 

installation, you are now ready to cut the opening. Start 

by drilling 1/2 inch holes inside the lines of each comer. 

Use a keyhole saw or a properly grounded saber saw to 

cut along the lines making sure to keep the lines straight 

and the comers square. If the opening dimensions are not 

correct, it may be difficult to fit the floor furnace into the 

opening. Forcing the floor furnace through the opening 

may create stresses that cause the floor furnace to be 

excessively noisy.

FIGURE 4

Most installations will require cutting a floor joist

Cut the floor joist so that double headers of the same size 

lumber can be used to frame around the floor furnace. 

Double headers are necessary to maintain the strength of 

the floor.  

 

FIGURE 5  

 
 

IF THE CLEARANCE BETWEEN THE BOTTOM OF THE 

FLOOR FURNACE AND THE GROUND IS NOT ADEQUATE:

 

 

Dig a pit that will provide clearances of at least 6 inches 

under the floor furnace, 18 inches on the end where the gas 

valve is located and 12 inches on the other three sides. Slope 

the sides of the pit to prevent dirt from caving into the pit.

If there is any possibility that water may accumulate in 

the pit, a drain must be provided.

 If a drain cannot be 

FLOOR 

FURNACE 

OPENING

JOIST

DOUBLE 

HEADER

provided, fabricate a waterproof pan of at least 16 ounce 

per square foot sheet copper or a suitable substitute. Size 

the pan to provide 6 inches clearance to the bottom of the 

floor furnace, 18 inches on the side where the gas valve is 

located and 6 inches on the other three sides. The sides of 

the pan must extend at least 4 inches above the ground. 

Anchor the pan to prevent it from floating up against 

the bottom of the floor furnace when water is present. 

Failure to do so may result in the pan rising to seal off 

air for combustion and venting. If this occurs, carbon 

monoxide (C.O.) a colorless, odorless gas may be  

formed which can cause serious injury or death.

SETTING THE FLOOR FURNACE

Lay aside the grill and package containing the

thermostat, wires, etc., grasp two opposite sides of

the outer casing and lower the floor furnace gently

through the opening. Support the furnace evenly by

the flange at the top of the outer casing. Trim back

carpet, padding, and other types of floor covering so

that the entire flange rests directly on the floor. If not

evenly supported on all four sides, stresses may be

created that cause excessive expansion and

contraction noises as the floor furnace heats and

cools. Anchor the floor furnace in place by driving

two galvanized roofing nails through each side

of the outer casing into the double headers

approximately 1 inch below the flange. Place the grill

into position making sure it lays flat against the outer

casing flange. Leave the grill in place until time to

light the furnace to keep occupants from falling into

the furnace.

INSTALLING THE DRAFT HOOD

The draft hood must be installed in the same 

atmospheric pressure zone as the combustion air 

inlet. The draft hood is packed in its own carton 

within the master pack. Make sure the draft hood 

received is the correct one for the floor furnace being 

installed. Included in the carton are two rope-like 

gaskets and 7 sheet metal screws. Begin by pressing 

the rope-like gasket material into the groove 

provided around the two male vent outlets on the 

floor furnace. 

Figure 6

Slip the two female couplings in the draft hood over 

the male outlets extending through the outer casing, 

making sure the gaskets remain in place. Press the 

draft hood tight against the casing and use the 7 

sheet metal screws to secure it tightly. All 7 screws 

must be used to prevent leakage of vent gases. 

Never install or operate a floor furnace without a 

draft hood. To do so could result in serious injury, 

property damage or death.

CONNECTING THE VENT

Refer to the specifications on 

page 5

 for the correct 

vent pipe size. Familiarize yourself with local codes 

or contact authorities to determine the approved 

material and method of installing the vent. 

NOTE:

 An 

FLOOR 

FURNACE

FLOOR

6"   Minimum

JOIST

JOIST

GROUND  

LEVEL

DRAFT 

HOOD

VENT PIPE

6"   Minimum

12" 

Min.

18" 

Minimum

PIT

PIT

Summary of Contents for 90N30A and

Page 1: ...ualified service person The appliance should be inspected before use and at least annually by a professional service person INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference The coating selected to provide longer life to the heat exchanger may smoke slightly upon initial firing Please provide adequate ventilation if this occurs Installation maintenance...

Page 2: ...ccordance with Manufacturer s instructions and local codes CONTENTS INSTALLATION RECORD WARRANTY READ CAREFULLY BEFORE INSTALLING UNIT INSTALLATIONS IN THE STATE OF MASSACHUSETTS SPECIFICATIONS AND DIMENSIONS INTRODUCTION FLOOR FURNACE LOCATION CUTTING THE FLOOR OPENING CONNECTING THE VENT GAS SUPPLY AND PIPING THERMOSTAT INSTALLATION LIGHTING INSTRUCTIONS ADJUSTING THE BURNER MAINTENANCE GAS FLOO...

Page 3: ...ES AVAILABLE TO THE USER AND ARE IN LIEU OF ALL OTHER REMEDIES Some states do not allow limitation on how long an implied warranty lasts and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you 2 This warranty does not include any charge for labor or installation 3 This warranty does not extend to pa...

Page 4: ...ge hoods and bathroom exhausts so they are operating at maximum speed Do not operate a summer exhaust fan WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death The following steps shall be followed for each appliance connected to the ventin...

Page 5: ...d or battery powered or both and c Shall comply with NFPA 720 2005 Edition 3 A product approved vent terminal must be used and if applicable a product approved air intake must be used Installation shall be in strict compliance with the manufacturer s instructions A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation 4 A metal or ...

Page 6: ...amage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier keep burner and control compartment clean See installation and operating instructions accompanying appliance Due to high surface temperatures keep children clothing and furniture away 2 Follow all applicable codes and ordinances If there are none follow the i...

Page 7: ...e provided Any reduction in the necessary amount of fresh air can result in an oxygen starved flame that emits Carbon Monoxide C O an odorless colorless gas that can cause serious injury or death A ventilated crawl space will usually provide enough fresh air However you must check to see that there is 1 square inch of free area of ventilation opening for each 1 000 BTU s input of your floor furnac...

Page 8: ...eal off air for combustion and venting If this occurs carbon monoxide C O a colorless odorless gas may be formed which can cause serious injury or death SETTING THE FLOOR FURNACE Lay aside the grill and package containing the thermostat wires etc grasp two opposite sides of the outer casing and lower the floor furnace gently through the opening Support the furnace evenly by the flange at the top o...

Page 9: ... together These locks must be properly fitted together Fasten pipe to draft hood using at least three self tapping sheet metal screws at equal intervals around the circumference of the pipe Support horizontal pipe at three foot intervals with metal strapping attached to joists The floor furnace you have selected was carefully designed to operate both safely and efficiently when vented with the pro...

Page 10: ...eowner appreciates neatness in workmanship and the neat installation usually functions better than the sloppy one Double check your work to verify that all clearances around the floor furnace and vent system are adequate and that the vent system is installed to code or pipe manufacturers specifications Figure 9 FIGURE 7C RECOMMENDED FIGURE 8 RIDGE 2 MIN CHIMNEY OR METAL PIPE 3 MIN 10 MORE THAN 10 ...

Page 11: ... reference 2 6 3 metallic tubing Steel pipe should be of at least standard weight Schedule 40 Support the piping or tubing at regular intervals with metal pipe strapping See charts below NOMINAL STEEL PIPE SIZE SPACING OF SUPPORTS 1 2 6 3 4 or 1 8 NOMINAL SIZE OF TUBING O D SPACING OF SUPPORTS 1 2 4 5 8 or 3 4 6 Where local conditions include earthquake tornado unstable ground or flood hazards giv...

Page 12: ...eak at once Since some soaps may cause corrosion or stress cracking rinse the gas piping exterior with water after testing to remove the soap WARNING NEVER USE A MATCH CANDLE OPEN FLAME OR OTHER METHOD WHICH COULD PROVIDE A SOURCE OF IGNITION TO TEST FOR LEAKS TO DO SO MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR DEATH CAUTION Label all wires prior to disconnection when servicing controls Wiring...

Page 13: ...ystem Never connect to a 24 volt transformer or to the household electric system Do not use more thermostat wire than is included with the floor furnace WIRE AS INDICATED Figure 12 STEP 1 Connect black limit switch wire to black thermostat wire using wire nut Nut not furnished STEP 2 Connect white thermostat wire to terminal on gas valve marked TH TP STEP 3 Connect white limit switch wire to termi...

Page 14: ... pointer is on PILOT 9 Locate the red piezo igniter button beside the control rod WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life LIGHTING INSTRUCTIONS TURNING OFF GAS TO APPLIANCE 1 STOP Read the information on the safety label 2 Set thermostat to lowest setting 3 Remove the floor grille 4 Place the fur...

Page 15: ...MODEL NO 0 2 000 2 001 4 000 4 001 6 000 6 001 8 000 8 001 10 000 90N30A 38 41 42 43 44 90N50A 30 31 31 32 35 90N65A 26 28 29 30 30 ORDER KIT 49800 44 1 HIGH ALTITUDE KIT PROPANE GAS SPECIFIC ELEVATIONS MODEL NO 0 2 000 2 001 4 000 4 001 6 000 6 001 8 000 8 001 10 000 90P30A 1 16 53 53 54 54 90P50A 47 49 49 50 51 90P65A 43 44 45 47 48 ORDER KIT 49800 44 1 HIGH ALTITUDE KIT ADJUSTING THE BURNER Aft...

Page 16: ... is concealed and the damper is open Your floor furnace will now cycle on and off maintaining a moderate grill temperature and an even room temperature Your floor furnace will function best on this setting during mild weather FIGURE 17 A IN MILD WEATHER OPERATE FURNACE WITH DAMPER OPEN Furnace will cycle on and off maintaining a moderate grill temperature and an even room temperature OPTION 2 Tum ...

Page 17: ...e accumulated 6 Inspect burner for spider webs or dust buildup during the off season If necessary wash out with garden hose 7 Re install and adjust burner WARNING DO NOT USE ANY KIND OF SOLVENT OR CLEANING FLUID TO CLEAN YOUR FLOOR FURNACE IT MAY LEAVE A RESIDUE OR INVISIBLE COATING THAT WILL BURN OR SMELL WHEN YOU TURN YOUR FLOOR FURNACE ON USE ONLY A DAMP CLOTH Repair service must be performed b...

Page 18: ...1 4 x 3 8 74414 74414 74414 17 18 Disappearing Bushing 1 4 x 3 8 Valve VS821A1061 Natural w 74414 bushing 74315 74315 74315 19 Burner support front 24036 24036 24036 20 Manifold 74416 74416 74416 21 Burner orifice natural gas propane gas 74390 74406 74407 22 Burner with pilot bracket plus air adjust 74609 74401 74607 23 Pilot burner with orifice Q350A 271 natural Pilot burner with orifice Q350A 58...

Page 19: ...t to change without notice BURNER ASSEMBLY 90N30A 90N50A 90N65A 26 21 4 3 1 5 7 10 11 9 17 16 15 13 12 6 8 18 22 25 24 19 14 20 23 2 PART DRAWINGS ATTENTION Contractors and qualified service technicians We only sell parts through our wholesalers For prompt parts service contact the wholesaler from which you purchased your Cozy heater ...

Page 20: ...TION 1 Replace complete valve 2 Check with local gas company for proper orifice size and replace 3 See burner orifice section Page 15 1 Adjust air shutter Page 15 1 Adjust air shutter Page 15 2 Reduce pilot gas with adjusting screw marked pilot on combination gas control valve Page 15 3 Remove bun or replace orifice Do not enlarge orifices 4 See Flame Too Large section above 1 Adjust air shutter P...

Page 21: ...larged Have the heat loss calculated and compare to the appliance output 70 of input Your gas company or installer can supply you with this information If appliance is undersized replace with correct size unit 2 Setting of thermostat See Lighting and Shutting Down Instructions 3 Check supply pressure as outlined above 1 Lower setting of temperature dial See Lighting and Shutting Down Instructions ...

Page 22: ...1017826 A_RV 06 21 www cozyheaters com 888 444 1212 250 West Laurel Street Colton CA 92324 USA Subject to change without notice 2021 ...

Page 23: ...ww cozyheaters 1 888 444 1212 ADVERTENCIA La instalación y reparación debe ser realizada por una persona de servicio calificada El aparato debe ser inspeccionado antes de su uso y al menos anual mente por una persona de servicio profesional INSTALADOR Deje este manual junto al dispositivo CONSUMIDOR Conserve este manual para referenia futura Es posible que el revestimiento elegido para proporciona...

Page 24: ...strucciones del fabricante y los códigos locales CONTENIDO REGISTRO DE INSTALACIÓN GARANTÍA LEA ATENTAMENTE ANTES DE INSTALAR LA UNIDAD INSTALACIONES EN EL ESTADO DE MASSACHUSETTS ESPECIFICACIONES Y DIMENSIONES INTRODUCCIÓN UBICACIÓN DEL HORNO DEL SUELO CORTE DE LA ABERTURA DEL SUELO CONEXIÓN DE LA VENTILACIÓN SUMINISTRO DE GAS Y TUBERÍAS INSTALACIÓN DE TERMOSTATO INSTRUCCIONES DE ILUMINACIÓN AJUS...

Page 25: ...limitaciones en la duración de una garantía implícita y algunos estados no permiten la exclusión o limitación de daños incidentales o consecuentes de modo que las limitaciones o exclusiones anteriores pueden no aplicarse en su caso 2 Esta garantía no incluye ningún cargo por mano de obra o instalación 3 Esta garantía no se extiende a las superficies pintadas o los daños o defectos ocasionados por ...

Page 26: ...a las secadoras de ropa y cualquier aparato que no esté conectado al sistema de ADVERTENCIA PELIGRO DE INTOXICACIÓN POR MONÓXIDO DE CARBONO No seguir los pasos descritos a continuación para cada aparato conectado al sistema de ventilación que se pone en operación podría provocar una intoxicación por monóxido de carbono o la muerte Se deben seguir los siguientes pasos en cada aparato conectado al s...

Page 27: ... 720 Edición 2005 3 Se debe utilizar un terminal de ventilación aprobado por el producto y si corresponde una toma de aire aprobada por el producto debe Utilizado La instalación deberá cumplir estrictamente con la instrucciones del fabricante Una copia de las instrucciones de instalación permanecerá con el aparato o equipo al finalizar la instalación 4 Se montará una placa de identificación de met...

Page 28: ...correctos pueden causar daños a la propiedad lesiones personales o pérdida de vida La instalación y el servicio deben ser realizados por un instalador o una agenciade servicio calificados o el proveedor de gas Mantenga el quemador y el compartimiento de control limpios Consulte las instrucciones de instalación y operación que se enviaron junto con elartefacto Debido alas altas temperaturas de la s...

Page 29: ... ventilación Cualquier reducción en la cantidad necesaria de aire fresco puede resultar en una llama a la que le falta oxígeno y que emite monóxído de carbono C O un gas inodoro incoloro que puede resultar en lesiones serias o muerte Un espacio ventilado bajo la casa normalmente proporciona suficiente aire fresco Sin embargo debe comprobar para asegurarse que haya 6 5 cm2 1 pulgada cuadrada de áre...

Page 30: ...RE ENTRE LA PARTE INFERIOR DE LA ESTUFA DE PISO Y EL SUELO NO ES ADECUADO Cave una fosa que proporcione un espacio libre de porlo menos 15 cm 6 abajo de la estufa de piso 46 cm 18 en el extremo donde está ubicada la válvula de gas y 30 cm 12 en los otros tres lados Haga que los lados de la fosa tengan una pendiente para evitar que la tierra vuelva a caer dentro de la misma Si existe la posibilidad...

Page 31: ...ebido a los requisitos de mayor eficiencia que resultan en menores temperaturas de chimeneas ADVERTENCIA LA VENTILACIÓN INCORRECTA O INSEGURA PRESENTA UN PELIGRO QUE PUEDE RESULTAR EN DAÑOS A LA PROPIEDAD LESIONES PERSONALES O PÉRDIDA DE VIDA MÁS ABAJO SE LISTAN ALGUNAS DIRECTRICES PARA OBSERVAR AL INSTALAR EL SISTEMA DE VENTILACIÓN 1 Nunca reduzca el tamaño de la tubería de ventilación a un tamañ...

Page 32: ...dedor de la tubería de ventilación 4 Tubería de ventilación horizontal inclinada hacia arriba 6 mm 1 4 por cada 30 cm 1 5 Tubería horizontal soportada con flejes de metal 6 Altura adecuada del sistema de ventilación 7 Tapa de ventilación listada 1 4 FIGURA 7A SEGURO FIGURA 7B INSEGURO eficiente cuando se la ventila con el tamaño correcto de ventilación para cada estufa como se lista en la página 3...

Page 33: ...ser por lo menos de peso estándar Programa 40 Support the piping or tubing at regular intervals with metal pipe strapping See charts below TAMAÑO NORMINAL DE TUBERIA DE ACERO SEPARACIÓN ENTRE SOPORTES 13mm 1 2 1 8m 6 19mm 3 4 o 25mm 1 25 4m 8 TAMANO NOMINAL DEL DAMETRO EXTERNO DE LA TUBERIA SPACING OF SUPPORTS 13mm 1 2 1 2m 4 16mm 5 8 o 19mm 3 4 1 8 6 A LA VÁLVULA DE CONTROL DE GAS DEL CALENTADOR ...

Page 34: ...ormación de burbujas indicará las pérdidas Corrija inmediatamente hasta las pérdidas más pequeñas Debido a que algunos jabones causan corrosion o grietas de esfuerzo enjuague la parte externa de la tubería de gas con agua después de las pruebas para eliminar el jabón ADVERTENCIA NUNCA UTILICE UN FÓSFORO UNA VELA UNA LLAMA U OTRO MÉTODO QUE PODRIA PROPORCIONAR UNA FUENTE DE IGNICIÓN PARA PROBAR PÉR...

Page 35: ...o que el que se incluyó junto con la estufa de piso CABLEE COMO SE INDICA Consulte la figura número 12 Paso 1 Conecte el cable negro del interruptor imitador al cable negro del termostato utilizando una tuerca para cable no proporcionada Paso 2 Conecte el cable blanco del termostato al terminal marcado TH PP en la válvula de gas Paso 3 Conecte el cable blanco del interruptor imitador al terminal m...

Page 36: ...no sigue exactamente estas instrucciones puede resultar en fuego o explosión causando daños a la propiedad lesiones personales o pérdida de vida INSTRUCCIONES PARA EL ENCENDIDO PARA APAGAR EL ARTEFACTOR A GAS 1 ALTO Lea la información en el rótulo de seguridad 2 Ajuste el termostato al valor más bajo 3 Extraiga la rejilla de piso 4 Coloque la llave de la estufa en la varilla de control empuje lige...

Page 37: ...natural o 28 cm 11 con gas L P ORIFICIO DEL QUEMADOR El orificio de este artefacto se hace en fábrica para una altitud de hasta 610 m 2 000 Si se instala a altitudes mayores de 305 m 1 000 la entrada de BTU se debe reducir un 4 por cada 305 m l 000 El cambio de orificio se debe completar por un instalador o un técnico de servicio calificados Consulte la tabla de orificios siguiente para obtener el...

Page 38: ... ahora se apagará y prenderá manteniendo la rejilla a una temperatura moderada y la temperatura ambiente pareja Su estufa de piso funcionará mejor en este ajuste durante clima moderado FIGURA 17 A EN CLIMAS MODERADOS OPERE LA ESTUFA DE PISO CON EL REGULADOR DE TIRO ABIERTO La estufa se encenderá y apagará manteniendo una temperatura moderada en la rejilla y la temperatura ambiente pareja OPCIÓN 2 ...

Page 39: ...dad que se pueda haber acumulado 6 Inspeccione el quemador para ver si tiene telas de araña o depósitos de polvo después de una temporada sin uso Si es necesario lave el quemador con una manguera 7 Vuelva a instalar y ajustar el quemador ADVERTENCIA NO UTILICE NINGÚN TIPO DE SOLVENTE NI LÍQUIDO LIMPIADOR PARA LIMPIAR SU ESTUFA DE PISO ES POSSIBLE QUE ESTOS ELEMENTOS DEJEN RESIDUOS O REVESTIMIENTOS...

Page 40: ...4414 74414 17 18 Valvula VS821A1061 Natural con Cojinete 74414 74315 74315 74315 19 Soporte de Quemador Delantero 24036 24036 24036 20 Cabezal 74416 74416 74416 21 Agujero del Quemador Gas Natural Agujero del Quemador Gas Propane 74390 74406 74407 22 Quemador c Soporte de Piloto y D aire 74609 74401 74607 23 Quemador de Piloto c Orificio Q350A1271 Natural Quemador de Piloto c Orificio Q350A1589 Pr...

Page 41: ...ct to change without notice BURNER ASSEMBLY 90N30A 90N50A 90N65A 26 21 4 3 1 5 7 10 11 9 17 16 15 13 12 6 8 18 22 25 24 19 14 20 23 2 PART DRAWINGS ATTENTION Contractors and qualified service technicians We only sell parts through our wholesalers For prompt parts service contact the wholesaler from which you purchased your Cozy heater ...

Page 42: ... Ajuste el obturador de aire Vea la página 13 1 Ajuste el obturador de aire Vea la página 13 2 Reduzca el gas del piloto ajustando el tornillo marcado con la palabra pilot piloto en la válvula de control de combinación de gas Vea la página 13 3 Elimine la rebaba o reemplace el orificio No agrande los orificios 4 Consulte Llama demasiado grande más arriba 1 Ajuste el obturador de aire Vea la página...

Page 43: ...do limpie cuidadosamente el agujero con un mondadientes liso de madera No aumente ri desforme de ninguna manera el agujero 1 Esto es especialmente cierto cuando se amplia el tamaño de la vivienda o de la sala Haga calcular la pérdida de calor y compare con la salida del artefacto 70 de entrada Su compañia de gas oinstalador pueden proporcionarle esta información Si el artefacto es demasiado pequeñ...

Page 44: ...1017826 A_RV 06 21 www cozyheaters com 888 444 1212 250 West Laurel Street Colton CA 92324 USA Subject to change without notice 2021 ...

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