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COX Stockman 4000 A16314E, Owner'S/Operator'S Manual

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COX Stockman 4000 A16314E Owner'S/Operator'S Manual Download Page 37

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

19 March 2015 

Page   37 

OWNERS MANUAL FOR MODEL A16314E rev 1 

ITEM  PART NUMBER 

DESCRIPTION 

QTY 

1 

NM8NT 

Nut  

1 

2 

SH0825M 

Screw  

3 

3 

W05M202 

Washer  

4 

4 

AM024 

Flangette   

4 

5 

NF06CN 

Nut  

7 

6 

90276 

Bolt, Pivot, Arm, Clutch  

1 

7 

WW0616 

Washer,  Wave  

1 

8 

90297 

Keeper, Bolt, Pivot  

1 

9 

NHCM8 

Nut, Hex, Conelok  

1 

10 

BB25SAN 

Bearing   

1 

11 

W08MN 

Washer  

1 

12 

B0624C 

Bolt  

3 

13 

W061216 

Washer  

3 

14 

9029808H 

Mount, Adjust, Alignment  

1 

15 

WG06x08 

Grommet, Wiring   

3 

16 

  

Sub-Assy,  Intershaft 

1 

17 

SKIT65 

Intershaft Sprocket Incl Key 

1 

18 

AM363 

Shaft, Mounting, Clutch Plate  

1 

19 

AM364 

Sleeve, Spacer, Shaft  

1 

20 

BB25SAN 

Bearing, Ball  

1 

21 

SK03 

Key   

1 

22 

N10FT 

Nut  

1 

23 

AM197 

Clutch Plate 

2 

24 

SS0612C 

Screw, Set, Sq Hd  

4 

25 

SH0820M 

Screw  

2 

26 

WS050216 

Washer, Lock, Spring  

5 

27 

SH0816M 

Screw  

3 

28 

AM182E94 

Clutch Rod Pivot Lever 

1 

29 

B0636C 

Bolt  

1 

31 

90289 

Mount, Pivot, Lower 

1 

32 

A126038Z10G 

Bracket, Adjust, Support,Tang  

1 

33 

A126170Z 

Restraint, Tang  

1 

PARTS LIST: A16314E TRANSMISSION COMPONENTS 

Summary of Contents for Stockman 4000 A16314E

Page 1: ...SS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required RIDE ON MOWER OWNER OPERATORS MANUAL Model A16314E Live Axle Drive CS4L17B32 17 5hp Briggs Stratton 805mm 32 Cut CS4L17B38 17 5hp Briggs Stratton 960mm 38 Cut CS4L16H32 16 0hp Honda 805mm 32 Cut ...

Page 2: ...NE MODEL NO ______________TYPE ____________ CODE _______________ Located on Engine refer Engine Owners Manual HONDA ENGINE MODEL NO ____________SERIAL NO _______________ Located on Engine refer Engine Owners Manual DATE OF PURCHASE __________________________________ OWNERS NAME ADDRESS TOWN CITY STATE AUTHORISED COX DEALER DISTRIBUTOR ADDRESS TOWN CITY STATE PRE DELIVERY CHECK LIST Check parts Ass...

Page 3: ...th and not under the influence of alcohol or any drug which might impair vision co ordination or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow only in daylight or good artificial light Before using always visually inspect to see that blades bolts and cutter assembly a...

Page 4: ... pressure only ASSEMBLE SEAT MOUNT SEAT SPRINGS TO MOWER see page 5 for exploded view Install the two seat springs using the screws washers nuts to the transmission cover and tighten the screws washers and nuts Install the Seat Mounting to the Transmission Housing using the Screws and Nuts CHECK TYRE PRESSURE Before operation ensure that all tyre pressures are equal The recommended pressure is 140...

Page 5: ...ut Hex Nyloc Thin M 8 Pc6 Znpl 4 3 SH0820M Screw Hex M 8x 20 Pc8 8 Znpl 6 4 W051218 Washer Flat 5 16 X3 4 X18g Znpl 4 5 Sub Assembled Seat 1 6 SH0825M Screw Hex M 8x 25 Pc8 8 Znpl 2 7 A163060 Spring Conical Seat Heavy 2 8 W05m202 Washer Flat 5 16 X3 4 X14g 2 9 SW13 Wheel Steering 13 W Cover 1 10 DP10 Pin Roll Spring 1 4 X1 3 4 Znpl 1 ...

Page 6: ...engine speed control set engine speed control to desired engine power Press down on the forward section of the drive pedal for forward movement on the rear of the drive pedal for reverse The amount of pressure can be used to control the ground speed especially in heavier conditions When operating the mower on slopes greater than 10 degrees but less than 15 degrees for a prolonged period you may ex...

Page 7: ...haft Slide both clutch plates against the clearance gauges and clutch cone tighten the set screws firmly onto the flat on the intershaft Remove gauges 9 CUTTER DISENGAGING ADJUSTMENT With the engine switched off engage the mowing attachment then fully lower Place a straight edge vertically against the front of the front axle beam and in line with the disengagement lever Measure the distance betwee...

Page 8: ... action adjust if required Check and adjust engine to clutch vee belt if required Check for loose fasteners tighten if required Check clutch to cutter vee belt and adjust cutter housing level if required DATE HOURS CUSTOMER 3 MONTH OR 25 HOURS 3 MONTH OR 25 HOURS 3 MONTH OR 25 HOURS WHICH EVER OCCURS FIRST WHICH EVER OCCURS FIRST WHICH EVER OCCURS FIRST Change engine oil if operating under heavy l...

Page 9: ...ice if required Check tyre pressures adjust if required Check drive chain and sprockets for wear replace if required Check steering chain an sprockets or wear adjust if required Check mowing attachment cutter blades bolts nuts disc s housing and guards for wear or damage replace if required Check clutch arm action adjust if required Re tension rear wheel retaining nut s Check battery condition ser...

Page 10: ...if required Check clutch to cutter vee belt and adjust cutter housing level if required Service more often under dusty conditions or where air borne debris is present DATE HOURS DEALER 27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST 27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST 27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST Change engine oil if operating under heavy load or high ambient tem peratu...

Page 11: ...ter Change engine oil Check engine spark plug clean adjust or replace if required If fitted clean engine exhaust spark arrestor Check engine air cleaner foam pre cleaner service if required Check engine air cleaner cartridge service if required Clean engine cooling system Check foot brake operation and lining for ware adjust or replace if required Check operation of safety switches service if requ...

Page 12: ...19 March 2015 Page 12 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E BODY SEAT STEERING WHEEL ...

Page 13: ... Nyloc Thin M 8 Pc6 4 3 SH0820M Screw Hex M 8x 20 Pc8 8 6 4 W051218 Washer Flat 5 16 X3 4 X18g 4 5 A163056 Seat 1 6 SH0825M Screw Hex M 8x 25 Pc8 8 2 7 A163060 Spring Conical Seat Heavy 2 8 W05m202 Washer Flat 5 16 X3 4 X14g 2 9 SW13 Wheel Steering 13 W Cover 1 10 DP10 Pin Roll Spring 1 4 X1 3 4 1 PARTS LIST A16314E BODY SEAT STEERING WHEEL ...

Page 14: ...19 March 2015 Page 14 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E BODY SEAT COVER MUDGUARD ...

Page 15: ...A140110 Seat 1 8 AM16512F Switch Seat 1 8 1 SP1PNCSM Switch Plunger 1 9 BHSSC0410 Screw Button Hex Soc Unc 1 4 X 5 8 Pc10 9 2 10 WS040816 Washer Lock Spring 1 4 X3 32 X1 16 2 11 W040818 Washer Flat 1 4 X1 2 X18g 2 12 W103208 Washer Flat 10 5x32x8 4 13 A163062R Mount Seat 1 14 W0620HD Washer Flat 3 8 X1 1 4 X3 4 15 WS06081 5 Washer Lock Spring 3 8 X1 8 X3 32 4 16 B0620C Bolt Hex Unc 3 8 X1 1 4 Gr5 ...

Page 16: ...19 March 2015 Page 16 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E BODY BONNET BUMPER ...

Page 17: ...8NT Nut Hex Nyloc Thin M 8 Pc6 8 6 SH0620M Screw Hex M 6x20 Pc4 6 2 7 W041216 Washer Flat 1 4 X3 4 X16g 4 8 NHM6 Nut Hex M 6 Pc5 2 9 NM6NT Nut Hex Nyloc Thin M 6 Pc6 2 10 SH0820M Screw Hex M 8x 20 Pc8 8 6 11 W051218 Washer Flat Bright 5 16 X3 4 X18g 8 12 BCHSNM8X30 Bolt Cup Sq Neck M8 X 30 PC4 6 2 13 W10M Washer Flat 2 14 NHM8 Nut Hex M8 2 15 W052003 Washer Flat Black 5 16 X1 1 4 X3 4 16 W05M202 W...

Page 18: ...19 March 2015 Page 18 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E BODY CONSOLE ...

Page 19: ... Thin M 6 Pc6 2 12 CABLETIES Cable Tie 1 13 KIT250 Kit Switch Key Magneto Inc Bezel 1 13 1 13125 Switch Key 3 Posn Magneto 6 Term 1 13 2 W10S Washer Lock Int Tooth 5 8 1 13 3 Nut Hex Pressed Unf 5 8 1 13 4 A120872Z Washer D 1 13 5 A120870 Bezel Switch Key 1 14 WM6S Washer Lock Int Tooth M 6 2 15 A163016 Dash Console 1 16 A163034B Bracket Tank Fuel 1 17 96114 Strap 1 18 PR04M4 8 Rivet 1 19 80037 Gr...

Page 20: ...19 March 2015 Page 20 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E BONNET suit Briggs Stratton Engine ...

Page 21: ...6B Stay Rear Black 1 8 BHSSM6X12 Screw Button Hex Soc M 6x 12 Pc10 9 2 9 BHSSM6X20 Screw Button Hex Soc M 6x 20 Pc10 9 2 10 DEC180 Badge Bonnet 1 11 DEC240 Decal Proudly Australian Red 2 12 DEC326 Decal Stockman 4000 Cox Bonnet 2 13 DEC330 Decal Sman 4000 Cox 1 14 NM6NT Nut Hex Nyloc Thin M 6 Pc6 4 15 NTF6 3 Nut Hex Wash Self Thread 6 3 8 16 SPPK5X16 Screw Pan Pozi2 K 5x 16 4 17 W030820 Washer Fla...

Page 22: ...19 March 2015 Page 22 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E BONNET suit Honda Engine ...

Page 23: ...c M 6x 12 Pc10 9 2 9 BHSSM6X20 Screw Button Hex Soc M 6x 20 Pc10 9 2 10 DEC180 Badge Bonnet New Era 1 11 DEC240 Decal Proudly Australian Red 2 12 DEC326 Decal Stockman 4000 Cox Bonnet 2 13 DEC330 Decal Sman 4000 Cox 240x 75 Red 1 14 NM6NT Nut Hex Nyloc Thin M 6 Pc6 4 15 NTF6 3 Nut Hex Wash Self Thread 6 3 8 16 SPPK5X16 Screw Pan Pozi2 K 5x 16 4 17 W030820 Washer Flat Bright 3 16 X 1 2 X 20 G 4 18 ...

Page 24: ...19 March 2015 Page 24 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E BRIGGS STRATTON ENGINE ANCILLARY ...

Page 25: ...se Engine 1 11 Engine Briggs Stratton 1 12 A108103 Spacer Pulley Engine 1 13 A108101 Pulley Engine 1 14 A108104 Key 1 15 GS0505C Screw Set Hex Soc Unc 5 16 X5 16 Cup 1 16 W072004 Washer Flat Black 7 16 X1 1 4 X6 1 17 WS071008 Washer Lock Spring 7 16 X5 32 X1 8 1 18 W071416 Washer Flat Bright 7 16 X7 8 X16g 2 19 SH0724F Screw Hex Unf 7 16 X1 1 2 Gr5 1 20 A116207Z Plate Mounting Engine Left 1 21 A11...

Page 26: ...19 March 2015 Page 26 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E HONDA ENGINE ANCILLARY ...

Page 27: ...6 X5 16 Cup 1 14 W072004 Washer Flat Black 7 16 X1 1 4 X6 1 15 WS071008 Washer Lock Spring 7 16 X5 32 X1 8 1 16 W071416 Washer Flat Bright 7 16 X7 8 X16g 2 17 SH0724F Screw Hex Unf 7 16 X1 1 2 Gr5 1 18 A116207Z Plate Mounting Engine Left 1 19 A116208Z Plate Mounting Engine Right 1 20 SH0850M Screw Hex M 8x 50 Pc8 8 4 21 W05SE Washer Lock Ext Tooth 5 16 1 22 NHCM8 Nut Hex Conelok M 8 Pc8 4 23 AM294...

Page 28: ...19 March 2015 Page 28 OWNERS MANUAL FOR MODEL A16314E rev 1 WIRING DIAGRAM BRIGGS AND STRATTON ENGINE ...

Page 29: ...ir Key Ignition 1 6 SH0616M Screw 2 7 AM159 Solenoid Starter 1 NM6NT Nut 2 SH0620M Screw 2 8 SKIT133 Switch Plunger Inc Cover 1 9 NHM6 Nut 2 10 A163040 Harness Wiring Main 1 11 A163076 Lead Battery Red L 295 1 12 AM265 Lead Battery Red L 490 1 13 A163074 Lead Battery Black 3term 1 14 N04C Nut 2 15 W040818 Washer 2 16 A143112 Harness Wiring Engine B S 1 17 Fuse Blade 15 Amp Blue 1 18 A163081 Hour M...

Page 30: ...19 March 2015 Page 30 OWNERS MANUAL FOR MODEL A16314E rev 1 WIRING DIAGRAM HONDA ENGINE ...

Page 31: ...itch Key 1 5 Battery Automotive 12V CMFU1 9PL 240CCA 1 6 Regulator Rectifier Honda 1 7 SKIT132 Switch Plunger Inc Cover 1 8 SKIT133 Switch Plunger Inc Cover 1 9 A143113 Harness Wiring Engine Hon 16 0 Hp 1 10 AM015 Pair Key Ignition 1 14 A163182 Lead Battery Red 1 16 Fuse Blade 15 Amp Blue 1 17 NHM8 Nut 2 18 B0635M Bolt 2 19 NHM6 Nut 2 NM6NT Nut 2 20 SH0616M Screw 2 21 A163081 Hour Meter Optional P...

Page 32: ...19 March 2015 Page 32 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E STEERING COMPONENTS ...

Page 33: ...r Lock Spring 5 16 X1 8 X1 16 4 21 13203 Axle Stub Left 1 22 13204 Axle Stub Right 1 23 AM336 Washer Sealing Shaft 2 24 C02 Circlip Ext E Type 15 ID X 1 5 2 25 RE38INTSTUD End Rod Stamp Unf 3 8 Int Stud Ball 2 26 N06FC Nut Hex Conelok Unf 3 8 Gr5 2 27 GNTF3 Nipple Grease 2 28 AM337 End Rod Stamp Unf 3 8 Int Shoulder Ball 2 29 AM256 Tie Rod Inc Nuts 2 29 1 N06F Nut Hex Unf 3 8 Gr5 2 30 A142103R Bea...

Page 34: ...19 March 2015 Page 34 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E REAR AXLE DRIVE COMPONENTS ...

Page 35: ... Arm Brake 1 23 A157118Z Lever Actuation Brake 1 24 13025 Nylon Bush Brake Lever 1 25 W10M Washer 1 26 NHCM10 Nut 1 27 A157112Z Trunnion Link Brake 1 28 A157114Z Yoke Link Brake 1 29 W08MN Washer Flat 2 30 A157108Z Lever Pedal Brake 1 31 A157110Z Rod Link Brake 1 32 RP04 Pin R 1 33 NM10N Nut 1 34 B1040M Bolt 1 35 AM024 Flangette 4 36 BB25SAN Bearing Ball 2 37 SH0616C Screw 6 38 AM025 Lock Collar I...

Page 36: ...19 March 2015 Page 36 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E TRANSMISSION COMPONENTS ...

Page 37: ...808H Mount Adjust Alignment 1 15 WG06x08 Grommet Wiring 3 16 Sub Assy Intershaft 1 17 SKIT65 Intershaft Sprocket Incl Key 1 18 AM363 Shaft Mounting Clutch Plate 1 19 AM364 Sleeve Spacer Shaft 1 20 BB25SAN Bearing Ball 1 21 SK03 Key 1 22 N10FT Nut 1 23 AM197 Clutch Plate 2 24 SS0612C Screw Set Sq Hd 4 25 SH0820M Screw 2 26 WS050216 Washer Lock Spring 5 27 SH0816M Screw 3 28 AM182E94 Clutch Rod Pivo...

Page 38: ...19 March 2015 Page 38 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E CLUTCH ARM COMPONENTS ...

Page 39: ... Clamp Guide Belt 1 8 BCHSNM10X40 Bolt 1 9 NM10NT Nut 1 10 A132021Z Retainer Shoe 1 11 A132019H Shoe 1 12 GS0830M Screw 1 13 NHM8 Nut 1 14 CC2095L Cone Drive 1 15 SK09 Key 1 16 PDM0630 Pin 1 17 AM326 Clutch Pulley 1 18 25200109B Pulley Pto 1 19 WSCM20402 0 Washer Spring Conical 1 20 GNTF7 Nipple Grease 1 21 A132025Z Link Drive Short 1 22 A132027Z Sleeve Withdrawal Link 1 23 CP3 220 Pin Split 1 24 ...

Page 40: ...19 March 2015 Page 40 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A16314E CUTTER CONTROL COMPONENTS ...

Page 41: ...r 1 17 RP04 Pin R 1 18 AM012 Height Adjustment Pawl Push Rod Spring 1 19 A139008Z Link Adjust Suspend Front 1 20 A139010Z Link Float Suspend Rear 1 21 SH1025M Screw 2 22 W10MN Washer 2 23 NM10NT Nut 2 24 W10MN Washer 2 25 SH1030M Screw 1 26 NHCM10 Nut 2 27 W0620HD Washer 1 28 CP3 220 Pin Split 1 29 B1040M Bolt 1 30 NFM10 Nut Hex Flange 1 31 NM8NT Nut 1 32 WSM10X3 7X2 5 Washer Lock Spring 1 33 AM00...

Page 42: ...19 March 2015 Page 42 OWNERS MANUAL FOR MODEL A16314E rev 1 Optional Accessory C94 Mulching Kit EXPLODED VIEW A11308F 805mm 32 MOWING ATTACHMENT ...

Page 43: ...2B Sub Assy Spindle Flanged 1 21 BB255215NN Bearing Ball 1 22 A100021Z Washer Flat 1 23 A113009 Sub Assy Housing Bearing Cutter 1 24 AM073 Belt Guides 2 25 NM6NT Nut 2 26 B0625M Bolt 2 27 BB205215NS Bearing Ball 1 28 A113010 Lever Brake Cutter 1 29 AM033I95 Pad Brake Cutter 1 30 PR0205 Rivet 2 31 AM034H0 Cutter Head Brake Adj Brkt 1 32 AM035 Spring Compression Cutter Brake 1 33 AM036D9 Roller Plas...

Page 44: ...19 March 2015 Page 44 OWNERS MANUAL FOR MODEL A16314E rev 1 50 2 EXPLODED VIEW A15211M 960mm 38 MOWING ATTACHMENT ...

Page 45: ...0M Screw 4 20 WS050216 Washer Lock Spring 2 21 W08MN Washer 2 22 WS040816 Washer Lock Spring 4 23 W06MN Washer 4 24 SH0620M Screw 6 25 A152177Z Belt Guide 1 26 NM6NT Nut 3 27 AM264 Spring Extension 1 28 A152062 Wheel 3 29 AM25703H Wheel 1 30 AM258 Flotation Wheel Bush 1 31 B0648C Bolt 1 32 N14MN Nut 3 33 NHM14 Nut 3 34 B1480M Bolt 3 35 W092016 Washer 12 36 AM259 Deflector 1 37 A100003 Spring Torsi...

Page 46: ...19 March 2015 Page 46 OWNERS MANUAL FOR MODEL A16314E rev 1 EXPLODED VIEW A15211M 960mm 38 MOWING ATTACHMENT DRIVE COMPONENTS ...

Page 47: ...T41N Pair Blade Bolt Washer Nut 2 12 SKIT01D1 Blade Bolt Nut Set 2 13 Nut 1 14 Washer Wave 1 15 Blade Bolt Grade 8 1 16 Pair Blade Mower 1 17 SH1030M10 9 Screw 11 18 NM10NT Nut 11 19 A118003 Pulley Cutter 2 20 A100025 Key 2 21 13247 Washer 2 WSM10x3 66x2 69 Washer Lock Spring 2 WW0616 Washer Wave 2 22 SH1030M10 9 Screw 2 23 9800311M Axle Flanged 1 24 98009 Sleeve Spacer Bearing 1 25 BB255215NN Bea...

Page 48: ...New Era 1 1 1 DEC240 Decal Proudly Australian Red 2 2 2 DEC246 Decal Instruct Wiring Switch Seat 1 1 1 DEC311 Decal Sman 4000 Instruct Live 1 1 1 DEC313 Decal Sman 4000 Switch Key 1 1 1 DEC314 Decal Sman 4000 Control Speed Engine 1 1 1 DEC315 Decal Sman 4000 Side Left 16 0hp 0 0 1 DEC344 Decal Sman 4000 Side Left 17 5hp 1 1 0 DEC318 Decal Sman 4000 Side Right 16 0hp Live 0 0 1 DEC345 Decal Sman 40...

Page 49: ...19 March 2015 Page 49 OWNERS MANUAL FOR MODEL A16314E rev 1 ...

Page 50: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au ...

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